CN101967732B - Plant fiber non-woven fabric and production method thereof - Google Patents
Plant fiber non-woven fabric and production method thereof Download PDFInfo
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- CN101967732B CN101967732B CN201010262355XA CN201010262355A CN101967732B CN 101967732 B CN101967732 B CN 101967732B CN 201010262355X A CN201010262355X A CN 201010262355XA CN 201010262355 A CN201010262355 A CN 201010262355A CN 101967732 B CN101967732 B CN 101967732B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 15
- 239000000835 fiber Substances 0.000 title abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000009172 bursting Effects 0.000 claims abstract description 6
- 239000005871 repellent Substances 0.000 claims description 18
- 230000002940 repellent Effects 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 238000002803 maceration Methods 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 240000000491 Corchorus aestuans Species 0.000 claims description 4
- 235000011777 Corchorus aestuans Nutrition 0.000 claims description 4
- 235000010862 Corchorus capsularis Nutrition 0.000 claims description 4
- 238000009960 carding Methods 0.000 claims description 4
- 238000005097 cold rolling Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 240000008564 Boehmeria nivea Species 0.000 claims description 3
- 238000003490 calendering Methods 0.000 claims description 3
- 150000001768 cations Chemical class 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 125000001153 fluoro group Chemical group F* 0.000 claims description 3
- 230000008595 infiltration Effects 0.000 claims description 3
- 238000001764 infiltration Methods 0.000 claims description 3
- 229920002521 macromolecule Polymers 0.000 claims description 3
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 3
- 238000004321 preservation Methods 0.000 abstract 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000035515 penetration Effects 0.000 abstract 1
- 238000004513 sizing Methods 0.000 abstract 1
- 238000002791 soaking Methods 0.000 abstract 1
- 238000003860 storage Methods 0.000 abstract 1
- 238000009423 ventilation Methods 0.000 abstract 1
- 239000002362 mulch Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 241000208202 Linaceae Species 0.000 description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Abstract
The invention discloses a method for producing a plant fiber non-woven fabric, which has a simple process. The method is characterized by comprising the following steps of: (1) treating raw materials; (2) forming a web; (3) soaking and bonding; (4) drying and sizing; and (5) performing calender finish and putting rolls into storage. The unit area of the produced non-woven fabric is between 30 and 50 g/m<2>, the thickness is between 0.20 and 0.28 millimeter, the tensile strength is between 1,430 and 1,600 N/m, the tearing strength is between 50 and 90 N, the bursting strength is between 150 and 200 N and the vertical penetration coefficient is between 6.0*10<-4> and 8.0*10<-4> cm/s. The method has a simple process and low production cost. A produced product is degraded fully, has no pollution, is beneficial to the protection of ecological environment, is ultrathin, has high intensity, high heat preservation, moisture preservation and ventilation performance, can be widely applied to the fields of the production of agricultural and economic crops, sun shading of plants and trees, slope protection of railways, roads and slopes and the like and has considerable economic and social benefits.
Description
Technical field
The present invention relates to a kind of nonwoven fabric and production method, specifically a kind of string nonwoven fabric and production method.
Background technology
Present global public hazards " environmental pollution " are more and more serious, like the application of plastic film as a kind of modern agricultural technology to increasing crop yield, increasing peasant income, promote that the development function of agricultural production is very big.But because the plastic film non-degradable has brought " white pollution " and has made soil compaction, permeability variation, degradation problem under the soil fertility.For this reason, the market development the multiple mulch film that can partially or completely degrade, like starch addition type degradable agricultural mulching, light degradation agricultural mulching, plant fiber mulch etc.And starch addition type degradable agricultural mulching, light degradation agricultural mulching still are plastics and chemical fibre because of the main raw material that adopts, and all can not eliminate " white pollution " problem in the farmland fully.Plant fiber mulch mainly is the paper mulch film, though the paper mulch film can be the environment-friendly type mulch film by decomposition, pollution-free fully in soil.But its intensity is low, wind resistance rain ability, cracky, is torn easily during the film of shop, suitable mechanical shop film.Therefore in actual use, shop film difficulty is big, takes a lot of work, and cost is higher.The patent No. is 200410022948.3; The applying date is on March 3rd, 2004; Denomination of invention is that the patent of environment-friendly type fiber crops mulch film and manufacturing technique thereof discloses a kind of numb mulch film and production method; Its method is through mixing and opening, and the flax fibre after the dedusting removal of impurities becomes net through the carding machine random web-laying equipment, and the flax fibre net that becomes the net back to form carries out chemical adhesion, the fixed film forming of drying with adhesive; Numb mulch film surface after fixed applies water repellent and carries out surface waterproofing and handle and drying again, after cold-rolling mill carries out satinage, rolling.Since bonding, the fixed film forming of drying with product is applied water repellent carries out that surface waterproofing is handled and drying will be in two steps, therefore, its complex process, operation is many, equipment investment is big (the platform number is many), the production cost height.
Summary of the invention
The purpose of this invention is to provide simple string nonwoven fabric of a kind of technology and production method.
The present invention adopts following technical scheme to realize its goal of the invention, a kind of string non-woven fabric production method, and it may further comprise the steps:
⑴ raw material is handled: with raw material dedusting removal of impurities after opening bag, mixing and opening;
⑵ become net: step ⑴ gained raw material is become net earlier after the carding machine combing, behind random web-laying equipment, become net again;
⑶ dip bonding: the raw material after becoming to net is through the dip bonding film forming, and maceration extract prepares the back in proportion by adhesive and water repellent and stirred 15 minutes～20 minutes, by weight, and 3 parts～4 parts in per 100 parts of maceration extract adhesives, 2 parts～3 parts of water repellents, Yu Weishui;
⑷ drying typing: the film of step ⑶ gained is finalized the design 130 ℃～140 ℃ of drying temperatures, criteria thus the drying time 1.5 minutes～2 minutes, 140 ℃～150 ℃ of setting temperatures, shaping time 1.5 minutes～2 minutes through drying;
⑸ satinage, rolling warehouse-in: the film of step ⑷ gained is carried out calendering through cold-rolling mill handles, after cut into and be involved in the storehouse.
Raw material described in the step ⑴ of the present invention is a kind of or its combination in ramie, jute, the cotton.
Described adhesive described in the step ⑶ of the present invention is a PVA glue, and described water repellent is a fluorine family macromolecule condensate weak cation property water repellent.
The string nonwoven fabric a kind of as above-mentioned method is produced, the heavy 30g/ ㎡ of its unit are～50g/ ㎡, thickness 0.20 ㎜～0.28 ㎜; Tensile strength 1430N/m～1600N/m; TEAR STRENGTH 50N～90N, bursting strength 150N～200N, vertical infiltration coefficient 6.0 * 10
-4㎝/s～8.0 * 10
-4㎝/s.
Because adopt technique scheme, the present invention has realized goal of the invention preferably, technology is simple, and production cost is low; The product of producing is degraded fully, and is pollution-free, helps preserving the ecological environment; Have the characteristics ultra-thin, that intensity is big, and good insulation arranged, preserve moisture, permeability, can be widely used in agricultural, industrial crops produce; The flowers, plants and trees sunshade, preserve moisture, fields such as railway, highway hillside bank protection have considerable economic and social benefit.
The specific embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1:
A kind of string non-woven fabric production method, it may further comprise the steps:
⑴ raw material is handled: with raw material (present embodiment is the ramie staple fibre, but counts 3dtex-6dtex, length 3 ㎝-9 ㎝) dedusting removal of impurities after opening bag, mixing and opening;
⑵ become net: step ⑴ gained raw material is become net earlier after the carding machine combing, behind random web-laying equipment, become net again;
⑶ dip bonding: become raw material behind the net by head tank to flooding mortise through the dip bonding film forming; Maceration extract prepares the back in proportion by adhesive and water repellent and stirs 15 minutes～20 minutes (present embodiment is 15 minutes); By weight; 3 parts～4 parts in per 100 parts of maceration extract adhesives (present embodiment is 3 parts), 2 parts～3 parts of water repellents (present embodiment is 2 parts), Yu Weishui; Described adhesive is a PVA glue, and described water repellent is a fluorine family macromolecule condensate weak cation property water repellent, and present embodiment is to spin the water-repellent oil-repellent agent FK-517B that chemical inc is produced, pH value 2～4 (present embodiment is 3) in Beijing; Product after the film forming is sent into subsequent processing through suction;
⑷ drying typing: the film of step ⑶ gained is finalized the design through drying; 130 ℃～140 ℃ of drying temperatures (present embodiment is 130 ℃); Criteria thus the drying time 1.5 minutes～2 minutes (present embodiment is 2 minutes); 140 ℃～150 ℃ of setting temperatures (present embodiment is 150 ℃), shaping time 1.5 minutes～2 minutes (present embodiment is 1.5 minutes);
⑸ satinage, rolling warehouse-in: the film of step ⑷ gained is carried out calendering through cold-rolling mill handles, after cut into and be involved in the storehouse.
The string nonwoven fabric a kind of as above-mentioned method is produced, fabric width 200 ㎝, 100 meters of every volume length; The heavy 30g/ ㎡ of unit are～50g/ ㎡ (present embodiment is 40g/ ㎡); Thickness 0.20 ㎜～0.28 ㎜ (present embodiment is 0.25 ㎜), tensile strength 1430N/m～1600N/m (present embodiment is 1558N/m), TEAR STRENGTH 50N～90N (present embodiment is 74.9N); Bursting strength 150N～200N (present embodiment is 175.9N), vertical infiltration coefficient 6.0 * 10
-4㎝/s～8.0 * 10
-4(present embodiment is 7.56 * 10 to ㎝/s
-4㎝/s).
Technology of the present invention is simple, and production cost is low, and the product of production is degraded fully; Pollution-free, help preserving the ecological environment, have the characteristics ultra-thin, that intensity is big; And good insulation arranged, preserve moisture, permeability, can be widely used in agricultural, industrial crops produce, the flowers, plants and trees sunshade, preserve moisture; Fields such as railway, highway hillside bank protection have considerable economic and social benefit.
Embodiment 2:
The present invention is in step ⑴, and raw material is selected ramee 90% for use, cotton fiber 10%; Ramee but the number 3dtex-6dtex, length 3 ㎝-9 ㎝, cotton fiber but the number 2dtex-3dtex, length 2.6 ㎝-2.9 ㎝.
In step ⑶, 4 parts in per 100 parts of maceration extract adhesives, 3 parts of water repellents, Yu Weishui;
In step ⑷, 140 ℃ of drying temperatures, criteria thus the drying time 1.5 minutes, 140 ℃ of setting temperatures, shaping time 2 minutes;
Surplus with embodiment 1:
The string nonwoven fabric of producing, fabric width 200 ㎝, 100 meters of every volume length, the heavy 40.9g/ ㎡ of unit are, thickness 0.23 ㎜, tensile strength 1568N/m, TEAR STRENGTH 79.9N, bursting strength 185.9N, vertical permeability parameters 7.1 * 10
-4㎝/s.
Embodiment 3:
The present invention is in step ⑴, and raw material is selected cotton 50% for use, jute 50%; Cotton fiber but the number 2dtex-3dtex, length 2.6 ㎝-2.9 ㎝, jute but the number 13dtex-16dtex, length 15 ㎝-18 ㎝.
In step ⑶, 3 parts in per 100 parts of maceration extract adhesives, 3 parts of water repellents, Yu Weishui;
In step ⑷, 140 ℃ of drying temperatures, criteria thus the drying time 2 minutes, 140 ℃ of setting temperatures, shaping time 2 minutes;
Surplus with embodiment 1:
The string nonwoven fabric of producing, fabric width 200 ㎝, 100 meters of every volume length, the heavy 40.5g/ ㎡ of unit are, thickness 0.26 ㎜, tensile strength 1548N/m, TEAR STRENGTH 67.9N, bursting strength 168.9N, vertical permeability parameters 7.56 * 10
-4㎝/s.
Claims (2)
1. string non-woven fabric production method is characterized in that it may further comprise the steps:
(1) raw material is handled: with raw material dedusting removal of impurities after opening bag, mixing and opening, said raw material is a kind of or its combination in ramie, jute, the cotton;
(2) become net: step (1) gained raw material is become net earlier after the carding machine combing, behind random web-laying equipment, become net again;
(3) dip bonding: the raw material after becoming to net is through the dip bonding film forming; Maceration extract prepares the back in proportion by adhesive and water repellent and stirred 15 minutes～20 minutes, by weight, and 3 parts～4 parts in per 100 parts of maceration extract adhesives; 2 parts～3 parts of water repellents; Yu Weishui, described adhesive are PVA glue, and described water repellent is a fluorine family macromolecule condensate weak cation property water repellent;
(4) drying typing: the film of step (3) gained is finalized the design 130 ℃～140 ℃ of drying temperatures, criteria thus the drying time 1.5 minutes～2 minutes, 140 ℃～150 ℃ of setting temperatures, shaping time 1.5 minutes～2 minutes through drying;
(5) satinage, rolling warehouse-in: the film of step (4) gained is carried out calendering through cold-rolling mill handles, after cut into and be involved in the storehouse.
2. string nonwoven fabric of producing of method according to claim 1. it is characterized in that the heavy 30g/ ㎡ of unit are～50g/ ㎡; Thickness 0.20 ㎜～0.28 ㎜; Tensile strength 1430N/m～1600N/m; TEAR STRENGTH 50N～90N, bursting strength 150N～200N, vertical infiltration coefficient 6.0 * 10
-4Cm/s～8.0 * 10
-4Cm/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010262355XA CN101967732B (en) | 2010-08-25 | 2010-08-25 | Plant fiber non-woven fabric and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010262355XA CN101967732B (en) | 2010-08-25 | 2010-08-25 | Plant fiber non-woven fabric and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101967732A CN101967732A (en) | 2011-02-09 |
| CN101967732B true CN101967732B (en) | 2012-04-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010262355XA Active CN101967732B (en) | 2010-08-25 | 2010-08-25 | Plant fiber non-woven fabric and production method thereof |
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| Country | Link |
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| CN (1) | CN101967732B (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102277690B (en) * | 2011-06-02 | 2014-07-23 | 湖南中核无纺有限公司 | Hydrophilic base fabric and making method thereof |
| CN103643406A (en) * | 2013-11-30 | 2014-03-19 | 江苏奥森新材料有限公司 | Environment-friendly non-woven fabric production method |
| CN104264374A (en) * | 2014-09-04 | 2015-01-07 | 兰梅 | Manufacturing method of plant fiber non-woven fabric for crop growing |
| CN104647845B (en) * | 2015-01-29 | 2017-04-19 | 天鼎丰非织造布有限公司 | Polyester reinforcement and preparation method thereof as well as waterproof membrane |
| CN106183153B (en) | 2015-04-30 | 2018-03-16 | 汤晓峰 | A kind of natural fiber felt-cloth and its production method |
| CN104963095A (en) * | 2015-06-30 | 2015-10-07 | 怀宁县鑫源无纺布有限公司 | Biodegradable flame retardant plant fiber non-woven fabric making method |
| CN106012289B (en) * | 2016-07-12 | 2018-04-27 | 宜宾长顺竹木产业有限公司 | A kind of method that non-woven fabrics is prepared by bamboo fiber |
| CN108729276B (en) * | 2017-04-18 | 2022-04-12 | 上海众伟生化有限公司 | Fibrilia biological covering film and preparation method thereof |
| CN107503130A (en) * | 2017-08-21 | 2017-12-22 | 上海嘉麟杰纺织品股份有限公司 | A kind of preparation method of the degradable all cotton non-woven fabric with waterproofing function |
| CN111455692A (en) * | 2020-04-03 | 2020-07-28 | 广东海纳新材料科技有限公司 | Pure vegetable flocking cloth and preparation method thereof |
| CN112160077B (en) * | 2020-08-24 | 2022-07-05 | 中国农业科学院麻类研究所 | Low-cost plant fiber membrane and preparation method thereof |
| CN112064353B (en) * | 2020-09-21 | 2021-09-24 | 临沂高维新材料有限公司 | Degradable flame-retardant plant fiber non-woven fabric and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1124985A (en) * | 1993-06-02 | 1996-06-19 | 美国3M公司 | Nonwoven articles and methods of producing same |
| CN1746360A (en) * | 2004-09-08 | 2006-03-15 | 吴先祥 | Nonwoven cloth-with firilia and production thereof |
| CN101324012A (en) * | 2008-07-15 | 2008-12-17 | 江苏紫荆花纺织科技股份有限公司 | Manufacturing method of bast fiber nonwoven fabric |
-
2010
- 2010-08-25 CN CN201010262355XA patent/CN101967732B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1124985A (en) * | 1993-06-02 | 1996-06-19 | 美国3M公司 | Nonwoven articles and methods of producing same |
| CN1746360A (en) * | 2004-09-08 | 2006-03-15 | 吴先祥 | Nonwoven cloth-with firilia and production thereof |
| CN101324012A (en) * | 2008-07-15 | 2008-12-17 | 江苏紫荆花纺织科技股份有限公司 | Manufacturing method of bast fiber nonwoven fabric |
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| CN101967732A (en) | 2011-02-09 |
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