CN101961918B - Manufacture method for integral splayed sand blocking net - Google Patents
Manufacture method for integral splayed sand blocking net Download PDFInfo
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- CN101961918B CN101961918B CN201010285961.3A CN201010285961A CN101961918B CN 101961918 B CN101961918 B CN 101961918B CN 201010285961 A CN201010285961 A CN 201010285961A CN 101961918 B CN101961918 B CN 101961918B
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- splayed
- plastic wire
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Abstract
The invention provides a manufacture method for an integral splayed sand blocking net, belonging to the technical field for manufacturing a sand blocking net. The manufacture method for the integral splayed sand blocking net comprises the steps of assembling (or producing) a plastic net and a splayed net support clip by an assembling machine; promoting the plastic net successively from a plane to automatically form a splayed shape corresponding to the shape of the net support clip through the appearance stress exchange of a guide shaped plate; transmitting the net support clip to an assembling model core through a clip transmission auxiliary machine; assembling and molding the plastic net and the net support clip into a welding support component; transmitting the energy of an ultrasonic welding auxiliary machine to the contact surface of assembling components through a welding head; promoting to be melted into an integral in an instant; drawing the plastic net to move forward by utilizing a traction auxiliary machine; successively carrying out an alternate reciprocation motion in a course action mode; and carrying out the automatic control by utilizing electrical equipment.
Description
Technical field
The present invention aims to provide a kind of integral figure eight-shaped sand blocking mesh manufacture method, belongs to sediment trapping net manufacturing technology field.
Background technology
At present, in control of desert field, plastic wire is clamped and is fixed in sandy soil with the clamp bar that bamboo wood is made and plastics are made by a kind of, to work the husky effect of flowing that stops, due to this be the net by two flat shapes for sediment trapping plastic wire, with the synthetic Eight characters shape form of transverse set of net, imbed in a part of sandy soil with fixing towards splayed lower end side, for making it firm, with Binding material, colligation is carried out in the upper edge of this net and clamp bar again, for this plastic wire more time-consuming technology drawback of taking a lot of work in use, a kind of integral figure eight-shaped sand blocking mesh is provided, integral figure eight-shaped sand blocking mesh is through assembling with plastic wire and splayed support network folder.
Summary of the invention
The present invention aims to provide a kind of integral figure eight-shaped sand blocking mesh manufacture method: for without assembling plastic wire planar shaped light weight soft, do not become again consistent with splayed support network folder shape, be difficult to by hand assemble, on market again without spendable machinery.This integral figure eight-shaped sand blocking mesh manufacture method is to assemble (production) by plastic wire and splayed support network folder with kludge.
Utilize the plasticity of the soft institute of plastic wire tool, be subject to stress alternation by leading shape plate appearance, facilitate plastic wire to join type with support network folder and conform to for assembling in crossing through just automatically becoming thereafter splayed by the first planar shaped of order, send folder subsidiary engine by drive disk assembly, the support network folder of placing on inside and outside two holders synchronously to be delivered on composition model core, assembling mould is support component while carrying out assembly welding as plastic wire and inside and outside support network folder, play backstay with locked mode again, location-plate is done inside and outside two support network folder location, die sinking is current for plastic wire, ultrasonic bonding subsidiary engine is to convert electrical energy into mechanical energy by ultrasonic transducer, by soldering tip, energy is conveyed to assembling parts contact-making surface again, make molecule and the fierce frictional heat of intermolecular generation, impel it to be combined as a whole at instant melting, traction subsidiary engine will advance to desired location through the plastic wire traction of assembling by drive disk assembly on rebound.Assembling mould, traction subsidiary engine, send folder subsidiary engine, ultrasonic bonding subsidiary engine by pneumatic cylinder configuration as driving, with compressed air source, replace successively back and forth with Process Character action operation, impel plastic wire weighing apparatus to hold to set spacing and support network folder is assembled.By artificially doing steadily to regulate to its scanning frequency of the parts of this complete machine, stroke, automatically control with electrical equipment.
Support network folder is respectively interior network folder (2b) and outer network folder (2c), support network folder longitudinally becomes horseback riding type assembling with plastic wire (2a), Intranet is clipped in the inner face of plastic wire, outer network folder is superimposed upon the outside of the plastic wire above interior network folder, make its combination with sweat soldering form, with plastic wire corresponding spacing assembling support network folder.Its whole piece net of the integral figure eight-shaped sand blocking mesh of this integral figure eight-shaped sand blocking mesh manufacture method manufacture is fully integrated, laterally becomes splayed, during for sediment trapping construction (installation), need not do any colligation, has desirable firmly intensity and construction benefit;
Kludge: assembling mould (1) is to be made for assembling location and supporter, and it is a mould, is fixed on the upper plane of frame (2) middle part connecting into channel-section steel.Template (1b) front is fixed at this composition model core (1a) back side, neighbour two ends, template back side edge fixed die pin (1c) and mould sole (1d), top board (1e) is positioned at mould pin inner side, the template back side, top board penetrates location by guide pillar (1f) to hold play, guide pillar penetrates template and core is fastening, one end of top board front side fastening backstay (1g) and pull bar (1h), the other end of backstay passes in template and core, the other end of pull bar passes template and is connected with the curved rod (1i) being fixed in template, the other end of curved rod is fixed on location-plate (1j) back side, be fitted to guide pillar on location-plate both sides to hold play, Connection Block (1k) is fixed on middle part, the top board back side and is connected with the pneumatic cylinder (17) that is fixed on frame by support, lead the front upper that shape plate (3) is fixed on frame, plastic wire can be joined to type with support network folder and conformed in crossing through just automatically becoming thereafter splayed by planar shaped, frame front center both sides place work placement net axle (5) is fixed in axle holder (4), top folder (6) is matched in net axle for fixed plastics net (volume), ultrasonic bonding subsidiary engine (7) is positioned at assembling mould top and is fixed in frame by support, and equipped pneumatic cylinder, this ultrasonic bonding subsidiary engine is to convert electrical energy into mechanical energy by ultrasonic transducer, by soldering tip, energy is conveyed to assembling parts contact-making surface again, make molecule and the fierce frictional heat of intermolecular generation, impel it to be combined as a whole at instant melting, traction subsidiary engine (8) is installed on top, frame rear portion, and equipped pneumatic cylinder, to on rebound, advance to desired location through the plastic wire traction of assembling by traction subsidiary engine drive disk assembly, the specification of its horizontal Eight characters shape of rebound (9) conforms to composition model core, longitudinally straight microscler its front end is connected with the rear end of composition model core, its longitudinal rear end extends to frame rear end and maintains an equal level, be fixed on above frame with level, for the convenient traction of supporting plastic net, (10) making of interior holder and shape are identical with rebound, be fixed on above frame front position longitudinally to hold certain gradient, rear end face is connected with the core front end face of assembling mould, this interior holder is for network folder in placing, the fair weighing apparatus of outer holder (11) is fixed on frame with support and is positioned at above holder, its rear end extends to composition model core front end top, holding a determining deviation with core passes through for plastic wire and interior network folder, shape specification is identical with interior holder, for placing outer network folder, send folder subsidiary engine (12) to be fixed on frame front top, and equipped pneumatic cylinder, send in folder subsidiary engine drive disk assembly general, the support network folder of placing on outer holder is synchronously delivered on composition model core.The equipped pressure regulator valve (14) of air compressor (13) is installed electric component electromagnetic gas valve plate import department wherein in tracheae (15) connecting circuit control case (16), electromagnetic gas valve plate exit place connects pneumatic cylinder (17) through tracheae, interface board (18) making and shape are identical with rebound, its front end face is connected with rebound rear end face, longitudinally become oblique, rear end is equal with frame bottom.This kludge is rational in infrastructure, safe and reliable, has low energy consumption, high efficiency performance, is integral figure eight-shaped sand blocking mesh assembling (production) ideal machine.
Brief description of the drawings
Fig. 1 is this integral figure eight-shaped sand blocking mesh schematic diagram.
Fig. 2 is the cross-section end view of this integral figure eight-shaped sand blocking mesh.
Fig. 3 is this kludge structural representation.
Fig. 4 is the cross-section generalized section of this assembling mould.
Fig. 5 is this assembling mould longitudinal profile schematic diagram.
Detailed description of the invention
Now 1,2,3,4,5 pair of integral figure eight-shaped sand blocking mesh manufacture method of the present invention is done following further describing by reference to the accompanying drawings: this integral figure eight-shaped sand blocking mesh manufacture method is to assemble (production) by plastic wire and splayed support network folder with kludge.
Plastic wire (2a) is made raw material with tool antioxygen, the plastics that strengthen, plastic wire braiding specification is with bright silk (flat) 1.5mm × 0.2mm, footpath silk (circle) φ 0.3mm, bright silk density 0.9mm, the mutual spacing 8mm of footpath silk, fabric width 63cm, type of weave, footpath silk and bright silk all with crossed loops around form, processed by corresponding plastic wire braider, plastic wire is wound into cylindrical shape net volume, support network folder is with the outer network folder of interior network folder (2b) (2c), make raw material identical with plastic wire, be processed into splayed strip by injection machine, the wide 10mm of interior network folder, thick 6mm, long (full developable surface) 65cm, outer network folder wide and thick identical with interior network folder, its length is longer than interior network folder 1.2cm, make to be superimposed on above interior network folder, form lower end range difference maintain an equal level, in, the splayed gradient of outer network folder is with 62 °, fusing point is led in the inner face setting of network folder outside.
Kludge: assembling mould (1) is to be made for assembling location and supporter, and it is a mould made from 45# steel, is fixed on the upper plane of frame (2) middle part connecting into channel-section steel.This composition model core (1a) is for assembling location and supporter, its appearance specification is identical with network folder inner face in splayed, be fixed on template (1b) front, neighbour two ends, template back side edge fixed die pin (1c) and mould sole (1d), top board (1e) is positioned at mould pin inner side, the template back side, top board penetrates location by guide pillar (1f) to hold play, guide pillar is fastening by template and core, one end of top board front side fastening backstay (1g) and push-and-pull (1h), the other end of backstay passes in template and core, backstay is done the location of interior network folder, the other end of pull bar passes template and is connected with the curved rod (1i) being fixed in template, the other end of curved rod is fixed on location-plate (1j) back side, the two ends of curved rod and middle Zhi Lidian fix to hold movable, curved rod rises by triangle point and changes into acting in opposition, in the time of locked mode, backstay is that the location-plate that moves upward moves downward, location-plate adopts sheet metal to make Eight characters shape identical with core, under it, two support with angle developable surface, sentence at contiguous two edges of its angle developable surface and hold play and be fitted to guide pillar, location-plate clamps position for outer net, Connection Block (1k) is fixed on middle part, the top board back side and is connected with the pneumatic cylinder (17) that is fixed on frame by support, lead the front upper that shape plate (3) is fixed on frame, adopt sheet metal to be made into longitudinal 90 degree cambers, laterally gradually be converted to postmedian by the flat shape in front portion and become splayed, this splayed specification size is identical with interior network folder appearance, this leads shape plate is the plasticity of utilizing plastic wire soft, be subject to stress alternation by leading shape plate appearance, facilitate plastic wire to join type with support network folder and conform in crossing through just automatically becoming thereafter splayed by planar shaped, play and automatically turn shape effect, frame front center both sides place work placement net axle (5) is fixed in axle holder (4), top folder (6) is matched in net axle for fixed plastics net (volume), ultrasonic bonding subsidiary engine (7) is positioned at assembling mould top and is fixed in frame by support, and equipped pneumatic cylinder, this ultrasonic bonding subsidiary engine is to convert electrical energy into mechanical energy by ultrasonic transducer, by soldering tip, energy is conveyed to assembling parts contact-making surface again, make molecule and the fierce frictional heat of intermolecular generation, impel it to be combined as a whole at instant melting, traction subsidiary engine (8) is installed on top, frame rear portion, and equipped pneumatic cylinder (17) is done drive disk assembly driving, traction subsidiary engine will be drawn to desired location through the plastic wire of assembling by drive disk assembly, move and back and forth carry out by Process Character, facilitate plastic wire and support network folder assembling all to hold spacing.Rebound (9) is conveniently played a supporting role for plastic wire draws, employing sheet metal is made, the specification of its horizontal Eight characters shape conforms to the core center appearance of assembling mould, longitudinally straight microscler its front end is connected with the rear end of composition model core, its longitudinal rear end extends to frame rear end, be fixed on above frame with level, (10) making of interior holder and shape are identical with rebound, be fixed on above frame front position longitudinally to hold certain gradient, rear end face is connected with the core front end face of assembling mould, this interior holder is for network folder in placing, the fair weighing apparatus of outer holder (11) is fixed on frame with support and is positioned at above holder, its rear end extends to composition model core front end top, holding a determining deviation with core passes through for plastic wire and interior network folder, outer holder is slightly larger than interior holder, its shape specification is identical with interior holder, for placing outer network folder, send folder subsidiary engine (12) to be fixed on frame front top, and equipped pneumatic cylinder (17) drives in drive disk assembly general to do it, the support network folder of placing on outer holder is synchronously delivered on composition model core.The equipped pressure regulator valve (14) of air compressor (13) is installed electric component electromagnetic gas valve plate import department wherein in tracheae (15) connecting circuit control case (16), electromagnetic gas valve plate exit place connects pneumatic cylinder (17) through tracheae, interface board (18) is made plastic wire machine mouth cunning and is crossed, making and shape are identical with rebound, and its front end face is connected with rebound rear end face.Longitudinally become oblique, rear end is equal with frame bottom, 4 electric appliance units are installed in electrical equipment control case to be connected by electric wire, the electric component of its unit is by the time relay, contactor, electromagnetic gas valve connects through electric wire, the electromagnetic gas valve of each unit collects and is installed on same valve plate, the time relay is defeated for the defeated air demand of specified its electromagnetic gas valve of time to control power supply, electromagnetic gas valve produces suction (pushing away) motion in electromagnetism energising and opens and closes for valve, follow time relay operation (conversion), contactor is for the middle relay of the time relay and electromagnetic gas valve, button installation switch on electrical equipment control chamber door panel, contactor in electric wire is connected and installed in its control case, be connected with the electric appliance unit one time relay again, press button opens and closes as electrical equipment control case power supply.
Operation: electrical equipment is opened traction subsidiary engine through press button the plastic wire on rebound is drawn to desired location and resetted immediately, the complete electrical equipment of waiting to reset cuts out just conversion to it and opens assembling mould locked mode, after locked mode electrical equipment by this close conversion send folder subsidiary engine open, send in folder subsidiary engine general, support network folder on outer holder is synchronously to deliver on composition model core, electrical equipment cuts out conversion unlatching ultrasonic bonding subsidiary engine to this, welding completion resets, after reset, electrical equipment is changed simultaneously and is opened assembling mould reset (die sinking) and send folder subsidiary engine to reset, reset complete by its close conversion again draw subsidiary engine open.By artificially doing steadily to regulate to its scanning frequency of the parts of this complete machine, stroke, automatically control with electrical equipment.Inside and outside network folder is corresponding to be positioned on inside and outside holder, and plastic wire (volume) is loaded on net axle and is clamped and be admittedly positioned in axle holder by top; Draw plastic wire and drawn toward leading top, shape plate outside and proceed to outer holder inner face, be positioned at the top of holder, again toward composition model core top, being positioned at location-plate inner face passes through, again above rebound sensible interface board, plastic wire through assembling is by artificially, according to Len req laterally to cut off, packing thereafter, and convenient storage is transported.
Integral figure eight-shaped sand blocking mesh, in the time being applied to sediment trapping construction, being imbedded in a part of sandy soil and is fixed towards this net splayed lower end side, and along with the passing of time tackling, sand drift is long-pending to be increased, by artificially this net being promoted in succession.
Claims (1)
1. an integral figure eight-shaped sand blocking mesh manufacture method, is characterized in that, integral figure eight-shaped sand blocking mesh manufacture method is to assemble production by plastic wire and splayed support network folder with kludge, be subject to stress alternation by leading shape plate appearance, facilitate plastic wire to join type with support network folder and conform to for assembling in crossing through just automatically becoming thereafter splayed by planar shaped, send folder subsidiary engine by drive disk assembly, the support network folder of placing on inside and outside two holders synchronously to be delivered on composition model core, assembling mould is support component while carrying out assembly welding as plastic wire and inside and outside support network folder, play backstay with locked mode again, location-plate is done inside and outside two support network folder location, die sinking is current for plastic wire, ultrasonic bonding subsidiary engine is to convert electrical energy into mechanical energy by ultrasonic transducer, by soldering tip, energy is conveyed to assembling parts contact-making surface again, impel it to be combined as a whole at instant melting, traction subsidiary engine will advance to desired location through the plastic wire traction of assembling by drive disk assembly on rebound, assembling mould, traction subsidiary engine, send folder subsidiary engine, ultrasonic bonding subsidiary engine is used as and is driven by pneumatic cylinder configuration, with compressed air source, replace successively back and forth with Process Character action operation, impel plastic wire weighing apparatus to hold and set spacing and support network folder assembling, by artificial to its scanning frequency of the parts of this kludge, stroke is done steadily to regulate, automatically control with electrical equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010285961.3A CN101961918B (en) | 2009-12-11 | 2009-12-11 | Manufacture method for integral splayed sand blocking net |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010285961.3A CN101961918B (en) | 2009-12-11 | 2009-12-11 | Manufacture method for integral splayed sand blocking net |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910258633.1A Division CN101838983B (en) | 2009-12-11 | 2009-12-11 | Integral figure eight-shaped sand blocking mesh |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101961918A CN101961918A (en) | 2011-02-02 |
| CN101961918B true CN101961918B (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010285961.3A Expired - Fee Related CN101961918B (en) | 2009-12-11 | 2009-12-11 | Manufacture method for integral splayed sand blocking net |
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| Country | Link |
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| CN (1) | CN101961918B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2507915Y (en) * | 2001-11-10 | 2002-08-28 | 鞍山市耐特隆轻工机械有限公司 | Plastic sand preventing net |
| CN1590653A (en) * | 2003-10-08 | 2005-03-09 | 姜泽先 | Steel pipe. iron net. wind sheild sand dam |
| CN101240525A (en) * | 2007-02-07 | 2008-08-13 | 娄成城 | Tandem cylinder mould for manufacturing sand barrier, sediment storage dam, sand dyke and sand wall |
| CN101440607A (en) * | 2007-11-20 | 2009-05-27 | 嵊州市娄志平生态工程研究所 | Serial-connected sand-trapping net and sediment storage dam built with the same |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090151293A1 (en) * | 2004-06-29 | 2009-06-18 | Ryan Christman | Bastions for Force Protection and Military Applications |
| US7541084B2 (en) * | 2007-03-01 | 2009-06-02 | Prs Mediterranean Ltd. | Geotechnical articles |
-
2009
- 2009-12-11 CN CN201010285961.3A patent/CN101961918B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2507915Y (en) * | 2001-11-10 | 2002-08-28 | 鞍山市耐特隆轻工机械有限公司 | Plastic sand preventing net |
| CN1590653A (en) * | 2003-10-08 | 2005-03-09 | 姜泽先 | Steel pipe. iron net. wind sheild sand dam |
| CN101240525A (en) * | 2007-02-07 | 2008-08-13 | 娄成城 | Tandem cylinder mould for manufacturing sand barrier, sediment storage dam, sand dyke and sand wall |
| CN101440607A (en) * | 2007-11-20 | 2009-05-27 | 嵊州市娄志平生态工程研究所 | Serial-connected sand-trapping net and sediment storage dam built with the same |
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| Publication number | Publication date |
|---|---|
| CN101961918A (en) | 2011-02-02 |
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Granted publication date: 20140813 Termination date: 20141211 |
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