CN101958501A - Method for processing insertion sheet for electric socket and special mould - Google Patents
Method for processing insertion sheet for electric socket and special mould Download PDFInfo
- Publication number
- CN101958501A CN101958501A CN 201010201545 CN201010201545A CN101958501A CN 101958501 A CN101958501 A CN 101958501A CN 201010201545 CN201010201545 CN 201010201545 CN 201010201545 A CN201010201545 A CN 201010201545A CN 101958501 A CN101958501 A CN 101958501A
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- mode structure
- patrix
- trimming
- plate
- inserted sheet
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- 238000000034 method Methods 0.000 title abstract description 9
- 238000003780 insertion Methods 0.000 title abstract 3
- 230000037431 insertion Effects 0.000 title abstract 3
- 238000009966 trimming Methods 0.000 claims abstract description 54
- 238000005452 bending Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000004080 punching Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 238000003672 processing method Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000010009 beating Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- -1 Patrix is up then Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Abstract
The invention provides a method for processing an insertion sheet for an electric socket, which has the advantages of capability of continuously processing, continuously forming, high efficiency and good safety. The invention also provides a special mould for processing the insertion sheet for the electric socket. The method is characterized by comprising the steps of: blanking, punching a guide hole, punching, trimming (1), trimming (2), inclining, bending, trimming and blanking. The special mould comprises an upper mould structure and a lower mould structure, the upper mould structure is assembled with the lower mould structure through the guiding of an inner guide pole and an outer guide pole, and the upper mould structure and the lower mould structure are respectively and sequentially provided with a punching device, a trimming device (1), a trimming device (2), a matrix punching device, an inclining device, a bending part, a trimming device (3) and a blanking device along the conveying direction of materials.
Description
Technical field
The present invention relates to the processing method of electrical outlets, the invention still further relates to the processing particular manufacturing craft of electrical outlets with inserted sheet with inserted sheet.
Background technology
Electrical outlets inserted sheet, traditional processing method adopt single acting die processing exactly, process through multi-step process, and working (machining) efficiency is low, and the per pass operation, all needs feeding, gets material, and fail safe is low, and efficient is also low.
Summary of the invention
At the problems referred to above, the invention provides the processing method of electrical outlets with inserted sheet, it can be processed continuously, and is continuously shaped, the efficient height, fail safe, for this reason, the present invention also provides the particular manufacturing craft of electrical outlets with inserted sheet processing.
Its technical scheme is such: it is characterized in that: it may further comprise the steps,
(1) blanking
(2) towards bullport
(3) punching, along the Width punching of material, every row has two punchings;
(4) cut edge 1, in the both sides through the later hole of step (3) processing, laterally cut edge respectively along steel band, per two angle cam trimmings become a row;
(5) cut edge 2, in the end of workpiece two angle cam trimmings that obtain through step (4), vertically cut edge in the middle part that is positioned at steel band; Described vertical side cut is over against the hole of described step (3) processing, and superimposed with the end of on every side four angle cam trimmings;
(6) beat tiltedly, will cold pressing through the part that vertically cut edge step (5) and beat tiltedly, beating oblique angle is 45 degree;
(7) bending is beaten oblique part and is further pushed above-mentioned, makes its bending;
(8) cutting edge 3, cuts edge in the end that the not folding part that will link to each other with above-mentioned each dogleg section is divided;
(9) blanking, concordant place, dogleg section edge does not cut edge, and workpiece is cut out down from steel band.
The electrical outlets processing particular manufacturing craft of inserted sheet, it comprises mode structure and following mode structure, pass through inner guiding post between described last mode structure and the described following mode structure, outer guiding post guiding matched moulds, the described mode structure of going up comprises upper bolster, upper padding plate, fixed head, baffle plate, stripper plate, described upper padding plate, fixed head is installed on the upper bolster in proper order, described baffle plate, stripper plate is by contour screw and spring and fixed head flexible connection, described going up on the mode structure is equipped with towards the bullport drift, described bullport drift passes baffle plate, stripper plate is fixed on the described fixed head by the head countersunk head, described going up has the plate of taking off guiding to dash on the mode structure, described mode structure down comprises lower bolster, lower bolster, die shoe, bottom seat pad, described lower bolster, lower bolster is installed on the die shoe in proper order, die shoe is installed on the bottom seat pad, described have and the corresponding material-dropping hole of described patrix bullport drift on the mode structure down, have on the described mode structure down with patrix and take off the plate guiding towards corresponding guiding punching, described have stock guide on the mode structure down, described stock guide is fixed on the lower bolster, it is characterized in that: described upward mode structure and following mode structure are disposed with hole punched device along the throughput direction of material, trimming device 1, trimming device 2, the typewriting die device, tilting device, dogleg section, trimming device 3 and doffer.
It is further characterized in that: between described trimming device 2, tilting device the typewriting die device is set.
Described hole punched device comprises patrix pierce punch and counterdie material-dropping hole; Described patrix pierce punch passes the stop plate, stripper plate is fixedly mounted on the described fixed head; Described mode structure down has the counterdie material-dropping hole corresponding with the patrix pierce punch;
Described trimming device 1, trimming device 2 comprise patrix trimming punch and counterdie material-dropping hole respectively; Described patrix trimming punch passes the stop plate, stripper plate is installed on described fixed head, and described mode structure down has the counterdie material-dropping hole corresponding with the patrix trimming punch;
Described typewriting die device comprise the typewriting mould go into son, described typewriting mould is gone into son and is fixedly mounted on the stripper plate;
Described tilting device comprises to be beaten the oblique impact head and beats oblique son; Describedly beat that the oblique impact head passes the stop plate, stripper plate is installed on described fixed head, describedly beat oblique son and be fixedly mounted on the described lower bolster;
Described apparatus for bending comprises that Bending punch and bending go into son, and described Bending punch passes the stop plate, stripper plate is fixedly mounted on the described fixed head, and described bending is gone into son and is fixedly mounted on described lower bolster;
Described trimming device 2 comprises patrix trimming punch and counterdie material-dropping hole; Described patrix trimming punch passes the stop plate, stripper plate is installed on described fixed head, and described mode structure down has the counterdie material-dropping hole corresponding with the patrix trimming punch;
Described doffer comprises patrix side cut blanking die and counterdie material-dropping hole; Described side cut blanking die passes the stop plate, stripper plate is installed on described fixed head, and described mode structure down has the counterdie material-dropping hole corresponding with patrix side cut blanking die;
Adopt above-mentioned technology of the present invention and mould, can realize friction feeding, processing continuously, continuously shaped, the efficient height, fail safe, thus avoided existing technology, single mode processing one by one, and single mode processing, a matched moulds one operation, the middle transmission that also needs material, and different Mould Machining, constantly resetting, the deviation because of positioning reference causes occurring substandard products and scrap easily, efficient is low, and rate of finished products is also low.
Description of drawings
Fig. 1 is the flow process chart (inserted sheet overlook state) of electrical outlets of the present invention with inserted sheet;
Fig. 2 is the flow process chart (inserted sheet master look state) of electrical outlets of the present invention with inserted sheet
Fig. 3 is the processing particular manufacturing craft structural representation of electrical outlets of the present invention with inserted sheet.
Embodiment
See Fig. 3, the particular manufacturing craft of the processing method of inserted sheet of the present invention comprises mode structure 36 and following mode structure 37, last mode structure 36 and following mode structure 37 are by inner guiding post 21, outer guiding post 35 guiding matched moulds, inner guiding post 21 is by guide pin bushing 20,27 guiding, last mode structure 36 comprises upper bolster 1, upper padding plate 2, fixed head 3, baffle plate 4, stripper plate 5, upper padding plate 2, fixed head 3 is by bolt 13,22 orders are installed on the upper bolster 1, baffle plate 4, stripper plate 5 is fixedly connected by bolt 12, baffle plate 4, stripper plate 5 is by contour screw 10, spring 16 flexibly connects with fixed head 3, install on the last mode structure 36 towards bullport drift 28, pass baffle plate 4 towards bullport drift 28, stripper plate 5 is fixed on the fixed head 3, be equipped with on the last mode structure 36 and take off the plate guiding towards 17, taking off the plate guiding is installed on the stripper plate 5 towards 17, following mode structure 37 comprises lower bolster 6, lower bolster 7, die shoe 8, bottom seat pad 9, lower bolster 6, lower bolster 7 is installed on the die shoe 8 by bolt 25 orders, die shoe 8 is installed on the bottom seat pad 9 by bolt 24, have on the following mode structure 37 and patrix bullport drift 28, take off the plate guiding and dash the counterdie material-dropping hole 38 of 17 correspondences, 42, on the following mode structure 37 stock guide 23 is arranged;
The particular manufacturing craft of the processing method of inserted sheet of the present invention comprises hole punched device, trimming device, typewriting die device, tilting device, dogleg section, trimming device and doffer, hole punched device comprises patrix pierce punch 11 and counterdie material-dropping hole 39, patrix pierce punch 11 passes baffle plate 4, stripper plate 5 is fixedly mounted on the fixed head 3, and the counterdie material-dropping hole 39 corresponding with patrix pierce punch 11 arranged on the following mode structure 37; Trimming device 1,2 comprises patrix trimming punch 29,15 and counterdie material-dropping hole 40,41 respectively; Patrix trimming punch 29,15,45 passes stop plate 4, stripper plate 5 is installed on the fixed head 3, and the counterdie material-dropping hole 40,41 corresponding with patrix trimming punch 29,15 arranged on the following mode structure 37; Go out horizontal and vertical side cut hole respectively; The typewriting die device comprises that the typewriting mould goes into son 14, and the typewriting mould is gone into son 14 and is fixedly mounted on the stripper plate 5 by bolt 30; Tilting device comprises to be beaten oblique impact head 32 and beats oblique sub 31; Beat that oblique impact head 32 passes stop plate 4, stripper plate 5 is installed on the fixed head 3, beats oblique sub 31 and is fixedly mounted on the lower bolster 6, get downward-sloping 45 workpiece of spending; Apparatus for bending comprises that Bending punch 18 and bending go into son 26, and Bending punch 18 passes stop plate 4, stripper plate 5 is fixedly mounted on the fixed head 3, and bending is gone into son and 18 is fixedly mounted on the lower bolster 6, is bent into the workpiece of one 90 degree; Trimming device comprises patrix trimming punch 34 and counterdie material-dropping hole 43; Patrix trimming punch 34 passes stop plate 4, stripper plate 5 is installed on the fixed head 3, and the counterdie material-dropping hole 43 corresponding with patrix trimming punch 34 arranged on the following mode structure 37, cuts edge in the end that the not folding part that dogleg section is linked to each other is divided; Doffer comprises patrix side cut blanking die 19 and counterdie material-dropping hole 33; Side cut blanking die 19 passes stop plate 4, stripper plate 5 is installed on the fixed head 3, the counterdie material-dropping hole 43 corresponding with patrix side cut blanking die 19 arranged on the following mode structure 37, the electrical outlets of moulding is fallen with inserted sheet, so just obtain a complete electrical outlets inserted sheet;
Below in conjunction with accompanying drawing 1, Fig. 2 processing method of the present invention is described:
The electrical outlets of the present invention processing method of inserted sheet, blanking is sent the sheet material of suitable dimension into stamping machine, the upper die and lower die matched moulds, drift 28 is gone out bullport and workpiece hole, and patrix is up then, and material moves a station under the effect of feed mechanism; Pierce punch 11 is gone out the Width punching along material, and every row has two punchings; Patrix is up then, material continues to move a station, trimming punch 29 is gone out the both sides in hole at pierce punch 11, laterally cuts edge respectively along steel band, and per two angle cam trimmings become a row, like this, around in each hole four side cuts are just arranged, see Fig. 1, material moves another station, die-cut lateral opening drift 15 is gone out the end of two angle cam trimmings at trimming punch 29, vertically cuts edge in the middle part that is positioned at steel band; Vertically cut edge over against the hole that pierce punch 11 is gone out, and superimposed with the end of on every side four angle cam trimmings, patrix is up then, and material moves another station, and the typewriting mould is gone into son 14 and gone out two " L " at two ends, material edge; Patrix is up then, and material moves another station, beats oblique impact head 32 and beats oblique sub 31 and cooperate materials that cut the limit are beaten oblique 45 degree that become; Patrix is up then, and material moves another station, and Bending punch 18 and bending are gone into son 26 breaking tiltedly good material along playing tiltedly part bending again; Patrix is up then, and material moves another station, and trimming punch 34 is not dogleg section end edge excision, side cut blanking die 19 is not flanging parts transversely end face excision, thereby the realization blanking has just processed unit one, because the drift of each operation of processing is arranged at same mould, like this, in case unit one processes, the every matched moulds of patrix counterdie once, multi-step process carries out simultaneously, and processing is continuously shaped continuously, the efficient height, fail safe might as well.
Claims (10)
1. electrical outlets is with the processing method of inserted sheet, and it is characterized in that: it may further comprise the steps,
Blanking
Towards bullport
Punching, along the Width punching of material, every row has two punchings;
Cut edge 1, in the both sides through the later hole of step (3) processing, laterally cut edge respectively along steel band, per two angle cam trimmings become a row;
Cut edge 2, in the end of workpiece two angle cam trimmings that obtain through step (4), vertically cut edge in the middle part that is positioned at steel band; Described vertical side cut is over against the hole of described step (3) processing, and superimposed with the end of on every side four angle cam trimmings;
Beat tiltedly, will cold pressing through the part that vertically cut edge step (5) and beat tiltedly, beating oblique angle is 45 degree;
Bending is beaten oblique part and is further pushed above-mentioned, makes its bending;
Cutting edge 3, cuts edge in the end that the not folding part that will link to each other with above-mentioned each dogleg section is divided;
(9) blanking, concordant place, dogleg section edge does not cut edge, and workpiece is cut out down from steel band.
2. electrical outlets is with the processing particular manufacturing craft of inserted sheet, it comprises mode structure and following mode structure, pass through inner guiding post between described last mode structure and the described following mode structure, outer guiding post guiding matched moulds, the described mode structure of going up comprises upper bolster, upper padding plate, fixed head, baffle plate, stripper plate, described upper padding plate, fixed head is installed on the upper bolster in proper order, described baffle plate, stripper plate is by contour screw and spring and fixed head flexible connection, described going up on the mode structure is equipped with towards the bullport drift, described bullport drift passes baffle plate, stripper plate is fixed on the described fixed head by the head countersunk head, described going up has the plate of taking off guiding to dash on the mode structure, described mode structure down comprises lower bolster, lower bolster, die shoe, bottom seat pad, described lower bolster, lower bolster is installed on the die shoe in proper order, die shoe is installed on the bottom seat pad, described have and the corresponding material-dropping hole of described patrix bullport drift on the mode structure down, have on the described mode structure down with patrix and take off the plate guiding towards corresponding guiding punching, described have stock guide on the mode structure down, described stock guide is fixed on the lower bolster, it is characterized in that: described upward mode structure and following mode structure are disposed with hole punched device along the throughput direction of material, trimming device (1), trimming device (2), the typewriting die device, tilting device, dogleg section, trimming device (3) and doffer.
3. according to the processing particular manufacturing craft of the described electrical outlets of claim 2, it is characterized in that: between described trimming device (2), tilting device, the typewriting die device is set with inserted sheet.
4. according to the processing particular manufacturing craft of the described electrical outlets of claim 3 with inserted sheet, it is characterized in that: described hole punched device comprises patrix pierce punch and counterdie material-dropping hole; Described patrix pierce punch passes the stop plate, stripper plate is fixedly mounted on the described fixed head; Described mode structure down has the counterdie material-dropping hole corresponding with the patrix pierce punch.
5. according to the processing particular manufacturing craft of the described electrical outlets of claim 4 with inserted sheet, it is characterized in that: described trimming device (1), trimming device (2) comprise patrix trimming punch and counterdie material-dropping hole respectively; Described patrix trimming punch passes the stop plate, stripper plate is installed on described fixed head, and described mode structure down has the counterdie material-dropping hole corresponding with the patrix trimming punch.
6. according to the processing particular manufacturing craft of the described electrical outlets of claim 5 with inserted sheet, it is characterized in that: described typewriting die device comprises that the typewriting mould goes into son, and described typewriting mould is gone into son and is fixedly mounted on the stripper plate.
7. according to the processing particular manufacturing craft of the described electrical outlets of claim 6 with inserted sheet, it is characterized in that: described tilting device comprises to be beaten the oblique impact head and beats oblique son; Describedly beat that the oblique impact head passes the stop plate, stripper plate is installed on described fixed head, describedly beat oblique son and be fixedly mounted on the described lower bolster.
8. according to the processing particular manufacturing craft of the described electrical outlets of claim 7 with inserted sheet, it is characterized in that: described apparatus for bending comprises that Bending punch and bending go into son, described Bending punch passes the stop plate, stripper plate is fixedly mounted on the described fixed head, and described bending is gone into son and is fixedly mounted on described lower bolster.
9. the described according to Claim 8 electrical outlets processing particular manufacturing craft of inserted sheet, it is characterized in that: described trimming device (2) comprises patrix trimming punch and counterdie material-dropping hole; Described patrix trimming punch passes the stop plate, stripper plate is installed on described fixed head, and described mode structure down has the counterdie material-dropping hole corresponding with the patrix trimming punch.
10. according to the processing particular manufacturing craft of the described electrical outlets of claim 9 with inserted sheet, it is characterized in that: described doffer comprises patrix side cut blanking die and counterdie material-dropping hole; Described side cut blanking die passes the stop plate, stripper plate is installed on described fixed head, and described mode structure down has the counterdie material-dropping hole corresponding with patrix side cut blanking die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010201545 CN101958501B (en) | 2010-06-17 | 2010-06-17 | Method for processing insertion sheet for electric socket and special mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010201545 CN101958501B (en) | 2010-06-17 | 2010-06-17 | Method for processing insertion sheet for electric socket and special mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101958501A true CN101958501A (en) | 2011-01-26 |
| CN101958501B CN101958501B (en) | 2013-05-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010201545 Expired - Fee Related CN101958501B (en) | 2010-06-17 | 2010-06-17 | Method for processing insertion sheet for electric socket and special mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101958501B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430647A (en) * | 2011-10-17 | 2012-05-02 | 青岛德力源五金制品有限公司 | Continuous die for producing connecting pieces of air conditioner and method for continuously producing connecting pieces of air conditioner |
| CN105127292A (en) * | 2015-08-21 | 2015-12-09 | 苏州市雷克五金电器有限公司 | Die for safe insurance relieving part of pneumatic tool and method for using die |
| CN106848804A (en) * | 2017-01-03 | 2017-06-13 | 东莞理工学院 | A kind of substep puncher of product terminal |
| CN111628385A (en) * | 2020-06-15 | 2020-09-04 | 河源市鑫翔宇电子科技股份有限公司 | Automatic production equipment for intelligent socket |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430647A (en) * | 2011-10-17 | 2012-05-02 | 青岛德力源五金制品有限公司 | Continuous die for producing connecting pieces of air conditioner and method for continuously producing connecting pieces of air conditioner |
| CN105127292A (en) * | 2015-08-21 | 2015-12-09 | 苏州市雷克五金电器有限公司 | Die for safe insurance relieving part of pneumatic tool and method for using die |
| CN106848804A (en) * | 2017-01-03 | 2017-06-13 | 东莞理工学院 | A kind of substep puncher of product terminal |
| CN106848804B (en) * | 2017-01-03 | 2018-10-23 | 东莞理工学院 | A kind of substep puncher of product terminal |
| CN111628385A (en) * | 2020-06-15 | 2020-09-04 | 河源市鑫翔宇电子科技股份有限公司 | Automatic production equipment for intelligent socket |
| CN111628385B (en) * | 2020-06-15 | 2021-06-15 | 河源市鑫翔宇电子科技股份有限公司 | Automatic production equipment for intelligent socket |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101958501B (en) | 2013-05-01 |
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Effective date of registration: 20170527 Address after: 300300 Tianjin Dongli District Dongli Lake overseas Chinese town good water court 4-1004 Patentee after: Wang Menjuan Address before: 300000 Hangzhou Road, Binhai New Area, Tianjin, 4-402 Patentee before: Guo Ruijun |
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Effective date of registration: 20180309 Address after: 014000 the Inner Mongolia Autonomous Region Young Pioneers Kundulun District of Baotou City Road No. twenty-eight neighborhood 858 Building No. 19 Patentee after: Li Jing Address before: Six Zhou Xing Zheng Cun Baimao town Wuwei County 238321 Anhui province Chaohu city first natural village Patentee before: Ye Kaihong |
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Granted publication date: 20130501 Termination date: 20180617 |