CN101957270B - Test bed for slewing reducer of automobile crane - Google Patents
Test bed for slewing reducer of automobile crane Download PDFInfo
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- CN101957270B CN101957270B CN2010101861917A CN201010186191A CN101957270B CN 101957270 B CN101957270 B CN 101957270B CN 2010101861917 A CN2010101861917 A CN 2010101861917A CN 201010186191 A CN201010186191 A CN 201010186191A CN 101957270 B CN101957270 B CN 101957270B
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- upright post
- supporting upright
- motor
- slewing
- reducer
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Abstract
The invention discloses a test bed for a slewing reducer of an automobile crane. The test bed comprises a pedestal, a tested reducer bracket and a supporting upright post, wherein a top plate of the tested reducer bracket is provided with a seam and a through hole and threaded holes are uniformly formed on the top plate of the tested reducer bracket by taking the axis in the through hole as the centre; the supporting upright post is provided with a slip rotation device and a power device connected with the slip rotation device; the slip rotation device comprises a slewing sleeve which is sleeved on the upper part of the supporting upright post; the slewing sleeve is connected with a mounting bracket; the mounting bracket is provided with a slide way; the right part of the slide way is provided with a screw stem; the outer side of the screw stem is provided with a crank; a locking ring is arranged between the slewing sleeve and the supporting upright post; the power device comprises a motor; the side face of the motor is provided with a sliding seat; the sliding seat is provided with a supporting plate; and an output shaft of the motor is provided with a coupling. The test bed can effectively simulate the mounting and carrying mode of the slewing reducer on the crane, quickly examine and judge the assembly quality of the slewing reducer, and has the advantages of simple structure, high reliability, high safety and good using effect.
Description
Technical field
The present invention relates to a kind of truck-mounted crane rotary reducer testing table, be particularly useful for the initial break-in of truck-mounted crane rotary reducer before dispatching from the factory, and the dirigibility of its assembly quality and running etc. is tested.
Background technology
The rotary reducer of truck-mounted crane is the important composition parts of its slew gear, and it manufactures the quality of quality to the revolution serviceability of crane, operational security, serviceable life etc. all producing material impact.Though manufacturer has carried out strict check to each component part in the rotary reducer; And assemble in strict accordance with assembly process and technological requirement; But how the quality of the final reductor assembly that forms must carry out necessary check, necessary especially to its break-in of carrying out certain hour.At present, manufacturing enterprise also lacks effective laboratory facilities of rotary reducer assembly, and new production even rotary reducer assembly development newly are directly applied on the truck-mounted crane, brings potential potential safety hazard for the crane rotation operation; Particularly the rotary reducer assembly without break-in carries out quick, heavily loaded operation at the very start on crane, causes its early stage damage possibly, obviously reduces its serviceable life.
Summary of the invention
Technical matters: the objective of the invention is to overcome the weak point of prior art, provide a kind of simple in structure, stable performance, good reliability, the truck-mounted crane rotary reducer testing table that result of use is good.
Technical scheme: truck-mounted crane rotary reducer testing table of the present invention, comprise base, be located at quilt examination reductor support and supporting upright post on the base respectively; Be processed with on the top board of examination reductor support and be used to install seam and through hole, and be that the center is uniformly distributed with and is processed with the threaded hole that is used for fixing by the examination reductor with this through hole axis by the examination reductor; Supporting upright post is provided with slippage wheelwork and the propulsion system that link to each other with the slippage wheelwork; Said slippage wheelwork comprises the revolving sleeve that is sleeved on supporting upright post top; Revolving sleeve is connected with erecting frame through reversing frame; Erecting frame is provided with slideway; The slideway right side is provided with the screw rod that is set with threaded sleeve and set nut, and the outside of screw rod is provided with crank, is provided with lock ring between revolving sleeve and the supporting upright post; Said propulsion system comprise motor, and the side of motor is provided with the sliding seat that can on slideway, move, and sliding seat is provided with the support plate that is fixedly connected with threaded sleeve, and the output shaft of motor is provided with and the shaft coupling that is connected by the examination reductor.
Described base is welded by shaped steel and steel plate; Described by examination reductor support for by three go up, frame that side, lower steel plate are welded.
Beneficial effect: the present invention can effectively simulate rotary reducer and on crane, install and bearing mode; Examine and pass judgment on the rotary reducer assembly quality fast; And can carry out break-in to a certain degree to the speed reduction unit that newly dispatches from the factory; For the assembly quality check of truck-mounted crane rotary reducer assembly new product, the preceding break-in of dispatching from the factory provide a kind of new research technique, thereby the quality of the product that dispatches from the factory and the reliability and the security of truck-mounted crane revolution operation have effectively been ensured.Prove through bench test, can guarantee the quality of production, improve reliability of products and serviceable life, in the present technique field, have practical widely.
Description of drawings
Accompanying drawing is truck-mounted crane rotary reducer test platform structure figure of the present invention.
Among the figure: the 1-base; 2-is tried the reductor support; The 3-shaft coupling; The 4-motor; The 5-sliding seat; The 6-support plate; The 7-slideway; The 8-crank; The 9-erecting frame; The 10-reversing frame; The 11-set collar; The 12-cover plate; The 13-revolving sleeve; The 14-threaded sleeve; The 15-set nut; The 16-lock ring; The 17-screw rod; The 18-column.
Embodiment
Below in conjunction with accompanying drawing embodiments of the invention are done further to describe:
Shown in the accompanying drawing, truck-mounted crane rotary reducer testing table mainly is made up of base 1, bearing support assembly, propulsion system, slippage wheelwork.The bearing support assembly comprises the base 1 that is welded by shaped steel and steel plate; Be fixed with by examination reductor support 2 and supporting upright post 18 by the certain spacing requirement on the base 1; By examination reductor support 2 for by three go up, frame that side, lower steel plate are welded; Its underpart steel plate is welded on the base 1; Be processed with on the top steel plate of examination reductor support 2 and be used to install seam and through hole, and be that the center is uniformly distributed with and is processed with the threaded hole that is used for fixing by the examination reductor with this through hole axis by the examination reductor; Column 18 is the column construction of multistage different-diameter, and on support 1, its top is the less relatively right cylinder of diameter through screw retention in its underpart; Central shaft is to being processed with a tapped blind hole on the top of column 18, and is provided with through the fixing cover plate 12 of set collar 11, is welded with the lug with a through hole on the great circle cylinder of column 18.Supporting upright post 18 is provided with slippage wheelwork and the propulsion system that link to each other with the slippage wheelwork; Said slippage wheelwork mainly is made up of slideway 7, erecting frame 9, screw rod 17, reversing frame 10, revolving sleeve 13, and slideway 7, erecting frame 9 and reversing frame 10 link together through screw retention each other; Reversing frame 10, revolving sleeve 13 is fixed with each other through welding manner; Revolving sleeve 13 is sleeved on supporting upright post 18 tops, its right lower quadrant be welded with a band through hole with supporting upright post 18 on the lug of lug relative position, through lock ring 16 that revolving sleeve 13 is fixing with supporting upright post 18.Revolving sleeve 13 connects erecting frame 9 through reversing frame 10; Slideway 7 is installed on the erecting frame 9; Slideway 7 right sides are provided with the screw rod 17 that is set with threaded sleeve 14 and set nut 15, and the outside of screw rod 17 is provided with crank 8, and said propulsion system mainly are made up of motor 4, shaft coupling 3, sliding seat 5.The top of shaft coupling 3 is processed with the blind hole of band keyway along the axis, its underpart is a male splined shaft, matches with the output shaft of motor 4 with by the splined hole of examination reductor respectively; On sliding seat 5, sliding seat 5 slides on the slideway 7 motor 4, and is fixed together through welding manner and support plate 6 through screw retention; Be processed with a through hole on the support plate 6, be sleeved on the threaded sleeve 14, and both are fixed together, the shaft coupling 3 that the output shaft of motor 4 is provided with and is connected by the examination reductor with set nut 15.
The course of work: extract lock ring 16 before the test earlier, unscrew set collar 11, motor is rotated avoid being tried the installation site of reductor, and tighten set collar 11; To be fixed on by on the examination reductor support 2 by the examination rotary reducer then, and the splined shaft of shaft coupling 3 will be inserted by in the splined hole of examination rotary reducer.
Rotate counterclockwise 17 rotations of crank 8 drive screws, through screw pair threaded sleeve 14 is moved upward, and motor 4 is moved upward along slideway 7, till the upper surface height of motor 4 output axle head height greater than shaft coupling 3 through support plate 6, sliding seat 5.Then, unscrew set collar 11, artificial rotary electric machine 4 rotates in surface level around column 18, till the upper hole of motor 4 output shafts and shaft coupling 3 aligns.At this moment, clockwise rocking-turn crank 8 drive screws 17 rotations move downward threaded sleeve 14 through screw pair, and through support plate 6, sliding seat 5 motor 4 are moved downward along slideway 7 again, till motor 4 output shafts and shaft coupling 3 are worked good fully.At last set collar 11 is tightened, lock ring 16 is inserted in the two lug holes.
When making an experiment, starter motor 4 drives by the rotation of examination rotary reducer through shaft coupling 3, both can carry out break-in to a certain degree to the rotary reducer that newly dispatches from the factory, and can check its assembly quality situation (as going slick property, noise size etc.) again.
Owing to cooperate employing that the screw pair of auto-lock function is arranged between screw rod 17 and the threaded sleeve 14, can guarantee effectively that motor can be under the self gravitation effect and move down.
Claims (3)
1. truck-mounted crane rotary reducer testing table, it is characterized in that: it comprises base (1), be located at respectively on the base (1) by examination reductor support (2) and supporting upright post (18); Be processed with seam and the through hole that is used to install by the examination reductor on the top board of examination reductor support (2), and be that the center is uniformly distributed with and is processed with the threaded hole that is used for fixing by the examination reductor with this through hole axis; Supporting upright post (18) is provided with slippage wheelwork and the propulsion system that link to each other with the slippage wheelwork; Said slippage wheelwork comprises the revolving sleeve (13) that is sleeved on supporting upright post (18) top; Revolving sleeve (13) is connected with erecting frame (9) through reversing frame (10); Erecting frame (9) is provided with slideway (7); Slideway (7) right side is provided with the screw rod (17) that is set with threaded sleeve (14) and set nut (15), and the outside of screw rod (17) is provided with crank (8), is provided with lock ring (16) between revolving sleeve (13) and the supporting upright post (18); Said propulsion system comprise motor (4); The side of motor (4) is provided with and can goes up the sliding seat (5) that moves at slideway (7); Sliding seat (5) is provided with the support plate (6) that is fixedly connected with threaded sleeve (14), and the output shaft of motor (4) is provided with and the shaft coupling (3) that is connected by the examination reductor.
2. truck-mounted crane rotary reducer testing table according to claim 1 is characterized in that: described base (1) is welded by shaped steel and steel plate.
3. truck-mounted crane rotary reducer testing table according to claim 1 is characterized in that: described by examination reductor support (2) for by three go up, frame that side, lower steel plate are welded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010101861917A CN101957270B (en) | 2010-05-28 | 2010-05-28 | Test bed for slewing reducer of automobile crane |
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CN2010101861917A CN101957270B (en) | 2010-05-28 | 2010-05-28 | Test bed for slewing reducer of automobile crane |
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CN101957270A CN101957270A (en) | 2011-01-26 |
CN101957270B true CN101957270B (en) | 2012-02-29 |
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CN2010101861917A Active CN101957270B (en) | 2010-05-28 | 2010-05-28 | Test bed for slewing reducer of automobile crane |
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CN106840664A (en) * | 2017-03-31 | 2017-06-13 | 徐州徐工基础工程机械有限公司 | A kind of reductor zero load running test device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201166607Y (en) * | 2007-12-29 | 2008-12-17 | 天津市汇点机电设备开发有限公司 | Experiment accoutrement for test-drive of large-sized speed reducer |
CN101581923A (en) * | 2009-06-11 | 2009-11-18 | 洛阳矿山机械工程设计研究院有限责任公司 | Automatic control method of raw material roller mill speed reducer |
CN201724830U (en) * | 2010-05-28 | 2011-01-26 | 徐州圣邦机械有限公司 | Revolving speed reducer test bed of autocrane |
-
2010
- 2010-05-28 CN CN2010101861917A patent/CN101957270B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201166607Y (en) * | 2007-12-29 | 2008-12-17 | 天津市汇点机电设备开发有限公司 | Experiment accoutrement for test-drive of large-sized speed reducer |
CN101581923A (en) * | 2009-06-11 | 2009-11-18 | 洛阳矿山机械工程设计研究院有限责任公司 | Automatic control method of raw material roller mill speed reducer |
CN201724830U (en) * | 2010-05-28 | 2011-01-26 | 徐州圣邦机械有限公司 | Revolving speed reducer test bed of autocrane |
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