Background technique
Large-scale diesel engine is as boats and ships, locomotive, the power of generator set and being widely used, in use can break down unavoidably, major failure derives from the wearing and tearing of diesel engines movement parts, oil mist concentration in part injury and the crankcase is too high, as untimely discovery reparation, will cause bigger loss, even can cause whole diesel engine to be scrapped, generally be the oil mist concentration in the crankcase to be detected now by oil mist detector, existing mist of oil sensor comprises casing, master controller, the mist of oil sensor, rotary valve, extraction pump, relief opening, master controller, the mist of oil sensor, rotary valve and extraction pump are positioned at casing.During use, mist of oil with each cylinder under the effect of extraction pump is sucked in the mist of oil sensor by rotary valve, detected the mist of oil of a cylinder, under the effect of extraction pump, the mist of oil that has detected in the mist of oil sensor is discharged, mist of oil with next cylinder sucks the mist of oil sensor again, so circulation, the mist of oil sensor again with the electrical signal transfer of the oil mist concentration of each cylinder to master controller, after the signal that master controller receives is scaled the oil mist concentration value, make comparisons with default alarming value, the value that is converted into oil mist concentration when the signal that receives is during greater than default alarming value, send instruction and give the malfunction alarm control circuit, it is reported to the police, if the value that the electrical signal that receives is converted into oil mist concentration during less than default alarming value, is then controlled sensor and continued crankcase is detected.
Existing oil mist detector has the following disadvantages:
1, when mounted, the mist of oil import of oil mist detector is to be connected on the crankcase by pipeline (as steel pipe), the mist of oil of each cylinder of crankcase is inserted in the mist of oil sensor, required mounting point is big, and is too much as crankcase, then needs the pipeline of mounting arrangements also more, because the position between the crankcase is limited, make the mounting arrangements position of pipeline limited, placed restrictions on detection range, can only detect the diesel engine of nine cylinders at most the crankcase cylinders number;
2, the mist of oil in the mist of oil sensor is difficult for draining after detecting, and each the cylinder mist of oil after the detection is mixed, and influence testing precision, generation false alarm or do not report to the police;
3, pipeline is oversize, and mist of oil enters the mist of oil sensor and needs a period of time, makes that the time of signal transmission is oversize, generally at 25 seconds;
4, the installation of pipeline connection is loaded down with trivial details, and labor intensity is big;
5, complete machine is heavier, and volume is big, and rotary valve needs driven by motor, and parts are many, the cost height, and rotary valve is difficult for processing;
6, draw mist of oil by mechanical rotation, wearing and tearing are big, and working life is short.
Summary of the invention
Purpose of the present invention just provides little, in light weight, easy for installation, the simple and direct bus type oil mist detector of a kind of volume, it is by the mist of oil of each cylinder of mist of oil sensor direct detection crankcase, give master controller with the oil mist concentration electrical signal by cable transmission, the mounting point of cable is significantly less than being positioned at of pipeline, minimum can the diesel engine of 20 cylinders the detection obviously increased detection range.
The objective of the invention is to realize by such technological scheme, it comprises master controller, mist of oil sensor, it is characterized in that: the mist of oil sensor is at least one group, and the mist of oil sensor is installed in the mist of oil acquisition port place of crankcase, and master controller is connected with the mist of oil sensor electrical by cable.
The present invention in use, the mist of oil sensor is directly installed on the mist of oil acquisition port place of crankcase, master controller can be installed on the crankcase or other position, the mist of oil sensor is given master controller with the oil mist concentration electrical signal by cable transmission, after master controller is scaled the oil mist concentration value with the signal that receives, make comparisons with default alarming value, the value that is converted into oil mist concentration when the signal that receives is during greater than default alarming value, master controller sends alarm command, if the value that the electrical signal that receives is converted into oil mist concentration is during less than default alarming value, then the main controller controls sensor continues crankcase is examined, can also on oil mist concentration sensing or main controller, connect remote supervisory equipment, realize remote monitoring.
The present invention is because the mounting point of cable is significantly less than being positioned at of pipeline, only need on each cylinder, to install respectively one group of mist of oil sensor, every group mist of oil sensor interconnects, mist of oil sensor wherein is connected with master controller by cable, the layout of cable is easy for installation, simple and direct, just can be respectively to 1-20 cylinder scope or more the diesel engine of multi-cylinder detect, obviously increased detection range, when breaking down, because each cylinder is equipped with the mist of oil sensor, can detect the position that fault takes place, directly overhaul according to the display area, the signal of the oil mist concentration of each cylinder is transferred to master controller by cable with electrical signal by the mist of oil sensor, maximum 1 second of its transmission time, obviously shortened the transmission time, save time, laborsaving, each cylinder detects separately, do not disturb mutually, improve the testing precision height, reduced rotary valve, extraction pump and motor make volume little, in light weight, reduce mechanism and rotated wearing and tearing, prolonged working life.
Owing to adopted technique scheme, it is little that the present invention has a volume, in light weight, easy for installation, simple and direct advantage, it is by the mist of oil of each cylinder of mist of oil sensor direct detection crankcase, give master controller with the oil mist concentration electrical signal by cable transmission, the mounting point of cable is significantly less than being positioned at of pipeline, minimum can the diesel engine of 20 cylinders the detection, obviously increased detection range, each cylinder detects separately, does not disturb mutually, and signal transmission time is short, improved the testing precision height, avoid the situation that false alarm takes place or do not report to the police, can detect the position that fault takes place, directly overhaul according to the display area, save time, laborsaving, reduce mechanism and rotated wearing and tearing, prolonged working life.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
Shown in Fig. 1,2,3,4,6, the present invention includes master controller 1, mist of oil sensor 2, it is characterized in that: the mist of oil sensor is at least one group, and mist of oil sensor 2 is installed in the mist of oil acquisition port place of crankcase, and master controller 1 is electrically connected with mist of oil sensor 2 by cable.
The present invention in use, as Fig. 5, shown in 7, the mist of oil sensor is directly installed on the mist of oil acquisition port place of crankcase, master controller can be installed on the crankcase or other position, the mist of oil sensor is given master controller with the oil mist concentration electrical signal by cable transmission, after master controller is scaled the oil mist concentration value with the signal that receives, make comparisons with default alarming value, the value that is converted into oil mist concentration when the signal that receives is during greater than default alarming value, master controller sends alarm command, if the value that the electrical signal that receives is converted into oil mist concentration is during less than default alarming value, then the main controller controls sensor continues crankcase is examined.
The present invention is because the mounting point of cable is significantly less than being positioned at of pipeline, only need on each cylinder, to install respectively one group of mist of oil sensor, every group mist of oil sensor interconnects, mist of oil sensor wherein is connected with master controller by cable, the layout of cable is easy for installation, simple and direct, just can be respectively to 1-20 cylinder scope or more the diesel engine of multi-cylinder detect, obviously increased detection range, when breaking down, because each cylinder is equipped with the mist of oil sensor, can detect the position that fault takes place, directly overhaul according to the display area, the signal of the oil mist concentration of each cylinder is transferred to master controller by cable with electrical signal by the mist of oil sensor, maximum 1 second of its transmission time, obviously shortened the transmission time, save time, laborsaving, each cylinder detects separately, do not disturb mutually, improve the testing precision height, reduced rotary valve, extraction pump and motor make volume little, in light weight, reduce mechanism and rotated wearing and tearing, prolonged working life.
As shown in Figure 2, mist of oil sensor 2 can be four groups, and the signal output part of every group of mist of oil sensor 2 all is electrically connected with master controller.
As shown in Figure 3, mist of oil sensor 2 can be five groups, and wherein the signal output part of two groups of mist of oil sensors 2 all is electrically connected with master controller 1, and the signal output part of its excess-three group mist of oil sensor 2 connects the back successively and is electrically connected with master controller 1.
Shown in Fig. 4,5, mist of oil sensor 2 can be ten groups, is electrically connected with master controller 1 after wherein the signal output part of five groups of mist of oil sensors 2 connects successively, and the signal output part of all the other five groups of mist of oil sensors 2 connects the back successively and is electrically connected with master controller 1.In use, mist of oil sensor 2 is installed in the mist of oil acquisition port place of crankcase, and master controller is installed on the crankcase, just can carry out oil mist detection.
As shown in Figure 6, mist of oil sensor 2 also can be 12,13,16 or 20 groups, and the signal output part of every group of mist of oil sensor 2 connects the back successively and is electrically connected with master controller 1.As shown in Figure 7, in use, mist of oil sensor 2 is installed in the mist of oil acquisition port place of crankcase, and master controller is installed in other position far away, carries out telecontrol, also can be installed on the crankcase, just can carry out oil mist detection.
Shown in Fig. 8,9,10, mist of oil sensor 2 comprises LED phototube 3, LED photosensitive tube 4, control circuit board 5 and box body 6, display screen 37 is set on the control circuit board 5, control circuit board 5 is positioned at box body 6, box body 6 is provided with two output interfaces 7 that are connected with the signal output part of control circuit board 5, the input end of control circuit board 5 is connected with LED phototube 3, LED photosensitive tube 4 by datawire 8, on the relative end wall that is installed in the pole 9 anterior bar shape trench holes 10 that are provided with of LED phototube 3 and LED photosensitive tube 4, pole 9 is provided with crankcase attaching nut 11.
The present invention in use, be installed on the crankcase by crankcase attaching nut 8, output interface 7 is electrically connected by between cable and the master controller, control circuit board receives LED phototube 3, the oil mist concentration electrical signal that LED photosensitive tube 4 is gathered, be input to master controller 1 by output interface 7 again, after master controller 1 is scaled the oil mist concentration value with the signal that receives, make comparisons with default alarming value, the value that is converted into oil mist concentration when the signal that receives is during greater than default alarming value, master controller sends instruction and gives the malfunction alarm control circuit, make its warning, if the value that the electrical signal that receives is converted into oil mist concentration is during less than default alarming value, then the main controller controls sensor continues crankcase is detected.
Shown in Fig. 8,9,10, be provided with the oil mist separator that can cover LED phototube 3, LED photosensitive tube 4 in the front portion of pole 9, described oil mist separator comprises cover body 12 and mist of oil import 13, be provided with the mist of oil passage 14 that communicates with mist of oil import 13 in the cover body 12, mist of oil import 13 is located at the lower end of cover body 12, the top of cover body 12 is provided with the mounting hole 15 that communicates with mist of oil passage 14, and pole 9 is stretched in the mist of oil passage 14 by mounting hole 15 and had a LED phototube 3 or LED photosensitive tube 4 to be positioned at mist of oil passage 14.
During use, cover body 12 is installed in crankcase 38 inwalls, makes the mist of oil import down, can prevent that fluid from entering in the mist of oil passage and result in blockage, and can enter in the mist of oil passage mist of oil, to improve testing precision smoothly.
Shown in Fig. 8,10,11,14, in mist of oil passage 14, be provided with spray-proof oil mechanism, this spray-proof oil mechanism comprises catch 16 and column 17, column 17 is arranged in the cover body 12, catch 16 is fixed on the column 17 and near mist of oil import 13, has the gap that mist of oil is passed through between catch 16 and cover body 12 inwalls.
In use, if fluid splashes, 16 of catch can block fluid and enter in the mist of oil passage 14, and mist of oil is then entered in the mist of oil passage smoothly by the gap between catch 16 and cover body 12 inwalls, has further improved protective.Catch 16 can be rounded, square or trapezoidal.
Shown in Fig. 8,10,11,12,14,15, be provided with deflector in the lower end of cover body 12.During use, deflector can promptly form waterfall shape with the fluid on cover body surface in the diffusion of cover body end, avoids from cover body surface flow fluid down directly to dirty and block mist of oil, and the while also increases the opening of mist of oil import, is convenient to mist of oil and enters in the mist of oil passage.
Shown in Fig. 8,11,12, deflector is to be provided with like this: be provided with the breach 18 that communicates with mist of oil passage 14 in the lower end of cover body 12, breach 18 is provided with towards the water conservancy diversion inclined-plane 19 of cover body 12 outer inclines.
Shown in Figure 10,14,15, deflector is to be provided with like this: the lower end of cover body 12 is provided with the water conservancy diversion inclined-plane 19 towards the cover body outer incline.
Shown in Fig. 8,10, sleeve 20 has been threaded at mounting hole 15 places of cover body 12, pole 9 front ends pass sleeve 20 and stretch in the mist of oil passage 14, on sleeve 20, be with fixedly tapered sleeve 21, crankcase attaching nut 11 is enclosed within fixedly on the tapered sleeve 21, be with connecting bolt 22 on the pole 9 at crankcase attaching nut 11 rears, crankcase attaching nut 11 is threaded together with connecting bolt 22, the rear portion of pole 9 is provided with loose joint joint 23, is connected by loose joint nut 24 between loose joint joint 23 and the connecting bolt 22.
As shown in figure 16, during installation, cover body is near the crankcase inwall, sleeve inserts the crankcase inwall from the crankcase outer wall and is connected also fastening with the mounting hole of cover body, fixedly tapered sleeve 21 is enclosed within on the sleeve 20, crankcase attaching nut 11 is enclosed within fixedly on the tapered sleeve 21, tighten connecting bolt 22, with cover body 12 lockings, can prevent that cover body 12 from rotating, pole 9 front ends are passed sleeve 20 stretch in the mist of oil passage 14, after adjusting the direction of LED phototube 3, LED photosensitive tube 4, tighten loose joint nut 24, i.e. installation, as shown in figure 17.Make easy for installation, quick, for prevent crankcase outer wall and crankcase attaching nut wearing and tearing, between crankcase outer wall and crankcase attaching nut, be provided with copper packing.Crankcase attaching nut 11 is the G3/4 nut.
As shown in Figure 8, the rear end of pole 9 is connected on the box body 6 by flange, and datawire 8 is positioned at pole 9.Make pole become as a whole, compact structure, attractive in appearance with box body.
As shown in figure 10, the rear end of pole 9 is connected with box body 6 by the sebific duct 25 that flange connects, and datawire 8 is positioned at sebific duct 25.Be connected by sebific duct 25 between pole 9 and the box body 6, so that use, pole partly be installed in crankcase fixed position really under the condition of limited of mounting point, box body then can be installed in other position of crankcase.
Shown in Figure 18,19, master controller 1 comprises main control board 26 and housing 31, main control board 26 is installed in the housing 31, in the setting of the bi-side of main control board 26 electronic circuit radome 32 is installed, housing 31 is provided with water joint, the gain adjustment button 29, the passage adjustment button 30 that are provided with digital display 27, warning light 28 on the main circuit plate and match and use with digital display 27.
It is exactly the sensitivity that is used for the alarm signal judgement in fact that button 29 adjustment gains are adjusted in gain.Improve gain, reduce gain by '-' by '+' when adjusting gain, digital display can show the 0-100%db scope.
Passage is adjusted button 30 and is adjusted mist detection channels 1-N cylinder number and select to adjust a shared digital display with gain, switches to the passage adjustment from gain automatically when adjusting the passage button, when adjust gain+,-time automatically switch to gain adjustment from channel selecting again.
Shown in Figure 20,21, housing 31 is fixed on the fitting seat 33, and fitting seat 33 is provided with the mounting hole 34 that is connected with crankcase, is provided with damping 35 between housing 31 and the fitting seat 33, and fitting seat 33 is provided with the protective housing 36 that is positioned at above the housing 31.Housing is installed on the crankcase by the mounting hole of fitting seat 33, and the effect of damping is the vibrations of bringing for housing 31 when diesel engine turns round in order to reduce, and influences testing precision.Protective housing 36 is that housing is played a protective role.
In sum, it is a kind of oil mist concentration testing circuit and malfunction alarm control circuit that is used for the control circuit of oil mist detection of " CN101560918 " that circuit control section of the present invention can adopt publication number, when concrete the use, housing 31 is installed on the diesel engine by fitting seat, the mist of oil sensor is directly installed on the mist of oil acquisition port place of crankcase, the program of the cylinder number operation of the input of the monolithic microprocessor in main control board 26 detection reaches the early warning or the alarming value of default oil mist concentration again, if during to the air cylinder detecting of a diesel engine, only a cylinder is carried out the program of cycle detection with regard to input, if just import in the time of need detecting several cylinders to several programs of carrying out cycle detection, as being example with 20 cylinders, gain adjustment button 29 "+;-" adjust the gain size, digital display 27 will be made demonstration, adjust button 30 to 20M passages by passage, after the energising, the mist of oil sensor is transferred to monolithic microprocessor in the main control board 26 with each cylinder oil mist concentration electrical signal, after monolithic microprocessor is scaled the oil mist concentration value to the electrical signal that receives, make comparisons with default alarming value, if it is normal, then continue cycle detection, when monolithic microprocessor receives oil mist concentration value that the electrical signal of a certain group of mist of oil sensor converts greater than default alarming value, warning light on the main control board will be bright, digital display 27 shows that fault is for that cylinder, pending fault carries out cycle detection again after eliminating.
The present invention can be provided with output interface respectively with early warning, warning and malfunction alarm, is used to connect buzzer and realizes acoustooptic alarm; Communication interface can be established, the remote display monitoring can be realized.Printer and computer can communication interface be installed, be printed log, but output interface report to the police simultaneously and connect parking solenoid valve autostop, avoid the generation of major accident, prolong the working life of diesel engine.