CN101950632A - Method and device for manufacturing special-shaped wire material - Google Patents
Method and device for manufacturing special-shaped wire material Download PDFInfo
- Publication number
- CN101950632A CN101950632A CN 201010254517 CN201010254517A CN101950632A CN 101950632 A CN101950632 A CN 101950632A CN 201010254517 CN201010254517 CN 201010254517 CN 201010254517 A CN201010254517 A CN 201010254517A CN 101950632 A CN101950632 A CN 101950632A
- Authority
- CN
- China
- Prior art keywords
- roll
- shaped wire
- transition
- wire
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention relates to a method and a device for manufacturing a special-shaped wire material. The method for manufacturing the special-shaped wire material comprises the following steps of: a, providing a base material of the special-shaped wire material; b, making the base material penetrate a roll forming device to obtain an initial profile; c, making the initial profile obtained in the step b penetrate a drawing transition forming area of a drawing forming device, making the initial profile pass through dies of a plurality of corresponding drawing transition die holders in the drawing transition forming area, and obtaining the special-shaped wire material with required shape after the initial profile is wound on a drawing transition constant-speed drum wheel and passes through the drawing forming dies in the drawing transition forming die holders; d, making the special-shaped wire material obtained in the step c penetrate a sizing forming area of the drawing forming device to obtain the special-shaped wire material with required size; and e, making the special-shaped wire material obtained in the step d penetrate a wire outlet area of the drawing forming device, and conveying the special-shaped wire material onto a wire storage device. The method and the device have high processing precision, can improve the processing efficiency, and can be applied to overhead conductors manufactured by using the special-shaped wire material.
Description
Technical field
The present invention relates to manufacture method and the device of a kind of electric wire, the specifically a kind of aerial condutor manufacture method and device of shaped wire with shaped wire.
Background technology
Along with China's scale of power enlarges day by day, the progressively raising of electric pressure is to the also progressively raising of performance requirement of lead.The molded lines aerial condutor is compared with traditional steel reinforced aluminium conductor, and under the situation with external diameter, the cross-sectional area of conductor of molded lines aerial condutor can increase by 20～25%, and D.C. resistance can reduce by 17～22%.Under the situation with the cross section, the external diameter of molded lines aerial condutor can reduce 10～15%, and any surface finish, and wind pressure load in service is less, and the surface is not-easy-to-freeze, can reduce to wave odds.Between the strand of molded lines aerial condutor and the strand is that face contacts, and can consume more vibratory output when aeolian vibration, so the self-damping performance is good.Molded lines production China also is in the starting stage, and production technology is immature relatively.At present, China's molded lines mode of production mainly contains two kinds of forms: extrusion modling, press moulding.Extrusion modling is to produce the heat extrusion modling by the mechanical movement of Confor machine, and production efficiency is low, and intensity is difficult for guaranteeing; Pressing moulding is that the circle single line presses moulding by roll, and production single line surface quality is poor, should not be used for the production frame hollow wire.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of manufacture method and device of shaped wire is provided, its machining accuracy height can improve the efficient of processing, can be applicable to the aerial condutor that shaped wire is made.
According to technical scheme provided by the invention, the manufacture method of described shaped wire comprises the steps:
A, provide the base material of shaped wire; B, described base material penetrate in the device for rolling and molding, and first roll stacks and second roll stacks in the described device for rolling and molding are carried out roll-in to described base material, obtain initial section bar; C, the initial section bar that step b is obtained penetrate in the drawing transition shaping area of drawing shaped device, and pass the mould of some corresponding drawing transition die holders in the drawing transition shaping area successively, and after being wrapped in drawing transition constant speed drum, behind the drawing mould in the drawing transition shaping mould base, obtain the shaped wire of required form; D, the shaped wire that step c is obtained penetrate the sizing shaping area of drawing shaped device, shaped wire is wrapped on the interior sizing moulding constant speed drum of sizing shaping area, and, obtain the shaped wire of required size through behind the sizing mould in the sizing shaping mould base; E, the shaped wire that steps d is obtained penetrate the cable connecting area of drawing shaped device, and outlet constant speed drum in the described cable connecting area and cable guide pulley output to shaped wire on the storage line apparatus.
Be provided with cleaning device in the described cable connecting area, after the shaped wire that steps d obtains passes cleaning device, be wrapped on the outlet constant speed drum, and behind cable guide pulley, shaped wire is outputed on the storage line apparatus.Described first roll stacks comprises first roll and second roll; Described first roll parallels distribution with second roll; Second roll stacks comprises the 3rd roll and the 4th roll, and the 3rd roll parallels distribution with the 4th roll; The center of first roll, second roll, the 3rd roll and the 4th roll all is provided with race, and forms first target hole between the race of first roll and second roll, forms second target hole between the race of the 3rd roll and the 4th roll; After described base material passes first target hole and second target hole, obtain the initial section bar identical with the 3rd target hole shape.
Some drawing transition die holders are set in the described drawing transition shaping area, corresponding drawing transition mould is set in the described drawing transition die holder; One side of drawing transition die holder is provided with drawing transition hauling drum, after initial section bar passes corresponding drawing transition die holder, and be wrapped in 2～3 circles on the corresponding drawing transition hauling drum, and, obtain the shaped wire of required form through behind the drawing mould in the drawing transition shaping mould base of contiguous sizing shaping area.
The manufacturing installation of described shaped wire comprises device for rolling and molding; One side of described device for rolling and molding is provided with the drawing shaped device, and described drawing shaped device comprises the drawing housing, is respectively equipped with first location-plate and second location-plate in the described drawing housing; Corresponding to forming the sizing shaping area between first location-plate and second location-plate, form drawing transition shaping area between the inwall of first location-plate and drawing housing in the drawing housing, form cable connecting area between the inwall of second location-plate and drawing housing; Be provided with some drawing transition die holders in the described drawing transition shaping area, be provided with corresponding drawing transition mould in the described drawing transition die holder; One side of drawing transition die holder is provided with drawing transition hauling drum, and described drawing transition hauling drum can rotate around the axle center; First location-plate in the drawing transition shaping area is provided with drawing transition shaping mould base, is provided with drawing transition mould in the described drawing transition shaping mould base; Be provided with sizing moulding hauling drum and sizing shaping mould base in the sizing shaping area, described sizing shaping mould base is fixed on second location-plate, is provided with the sizing mould in the sizing shaping mould base; Described cable connecting area comprises cable guide pulley and outlet constant speed drum; Described cable guide pulley and outlet constant speed drum all can rotate around the axle center; The drawing shaped device is provided with the storage line apparatus corresponding to the opposite side that links to each other with device for rolling and molding.
Described storage line apparatus comprises storage line apparatus base and is positioned at storage line apparatus housing on the described storage line apparatus base; Be provided with the first storage wire carrier and the second storage wire carrier in the described storage line apparatus housing, the described second storage wire carrier is fixed in the storage line apparatus housing, and the first storage wire carrier is installed in the storage line apparatus housing, and can store up the motion of line apparatus base relatively; The first storage wire carrier and the second storage wire carrier all can rotate in storage line apparatus housing; Wire carrier is crossed in the top of the second storage wire carrier, and the described wire carrier of crossing can rotate around the axle center.
The described first storage wire carrier is provided with tensioner.The described second storage wire carrier is provided with meter-measuring device.Be provided with wire-clamping device corresponding to a side of crossing wire carrier in the described storage line apparatus housing, described wire-clamping device is fixed on the inwall of storage line apparatus housing.
Described storage line apparatus is provided with take-up corresponding to the opposite side that links to each other with the drawing shaped device; Described take-up comprises the take-up casing, is provided with the take-up guide wheel in the described take-up casing, and the below of described take-up guide wheel is provided with coiler device.
Advantage of the present invention: base material of the present invention under the roll-in of the first roll-in group and the second roll-in group, obtains initial section bar by behind the device for rolling and molding in device for rolling and molding, and the shape of described initial section bar is similar to the shape of the shaped wire that needs processing.Initial section bar is sent in the drawing shaped device, and initial section bar through after the processing, obtains the shaped wire of required form in drawing transition shaping area; Described shaped wire obtains the shaped wire of required size, thereby can access required shaped wire by behind the sizing shaping area; The shaped wire of finishing that cable connecting area will be processed is transported in the storage line apparatus, the length that the meter-measuring device in the storage line apparatus can measure shaped wire, and take-up can be wound on shaped wire on the take-up reel.The shape of the shaped wire of processing can be a watt shape, rectangle, ellipse, " Z " shape, serpentine, " people " shape, " protruding " shape, " recessed " shape, "+" shape prismatic shapes, can solve be full of cracks, fluffing, easily broken, the band wet goods technology difficult problem of single line in the shaped wire forming process, and control technology realizes easily, operating cost is low, can realize length steady production needs.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of the present invention's first roll-in group.
Fig. 3 is the structural representation of the present invention's second roll-in group.
Fig. 4 is the structural representation of device for rolling and molding of the present invention.
Fig. 5 is a kind of cross sectional shape structural representation of working special-shaped wire rod.
Fig. 6 is a kind of operation schematic diagram of the shaped wire course of processing.
Fig. 7 is for obtaining the operation schematic diagram of initial section bar in a kind of shaped wire course of processing.
Fig. 8 is the schematic diagram of the manufacturing procedure of a kind of shaped wire in the drawing shaped device.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
As Fig. 1～shown in Figure 8: the present invention includes device for rolling and molding 1, drawing shaped device 2, storage line apparatus 3, take-up 4, first location-plate 5, second location-plate 6, storage line apparatus base 7, take-up housing 8, drawing moulding hauling drum 9, drawing shaping mould base 10, first roll 11, the 3rd roll 12, drawing shaping mould base 13, sizing moulding hauling drum 14, sizing shaping mould base 15, cleaning device 16, outlet constant speed drum 17, cable guide pulley 18, the first storage wire carrier 19, drawing transition shaping area 20, the second storage wire carrier 21, meter-measuring device 22, cross wire carrier 23, wire-clamping device 24, take-up guide wheel 25, coiler device 26, second roll 27, the 4th roll 28, first target hole 29, sizing shaping area 30, the 3rd target hole 31, first roll stacks 32, second roll stacks 33, second target hole 34, tensioner 35, drawing housing 36, storage line apparatus housing 37 and cable connecting area 38.
As shown in Figure 1: the present invention includes device for rolling and molding 1, a side of described device for rolling and molding 1 is provided with drawing shaped device 2; 1 pair of base material of device for rolling and molding carries out preliminary working, obtains initial section bar; The shape of described initial section bar is similar to the shape of required working special-shaped wire rod.Drawing shaped device 2 comprises drawing housing 36, be provided with first location-plate 5 and second location-plate 6 in the described drawing housing 36, described first location-plate 5 and second location-plate 6 will be divided into three zones in the drawing housing 36, be respectively drawing transition shaping area 20, sizing shaping area 30 and cable connecting area 38.Described drawing transition shaping area 20 contiguous device for rolling and molding 1, cable connecting area 38 is positioned at drawing housing 36 corresponding to the end away from device for rolling and molding 1; 6 of first location-plate 5 and second location-plates form sizing shaping area 30.Be provided with some drawing shaping mould bases 10 in the drawing transition shaping area 20, corresponding drawing mould is installed in the drawing shaping mould base 10, the below of drawing shaping mould base 10 1 sides is provided with drawing moulding hauling drum 9, described drawing moulding hauling drum 9 can rotate around the drum axle center, and drawing moulding hauling drum 9 is by the drive motors driven rotary.The quantity of drawing shaping mould base 10 is determined by the processing elongation and the best deformation requirements of material of base material in the drawing transition shaping area 20.After initial section bar penetrates drawing shaping mould base 10, and be wrapped on the corresponding drawing moulding hauling drum 9 that links to each other, initial section bar twines 2～3 circles on drawing moulding hauling drum 9.Drawing shaping mould base 13 in the drawing transition shaping area 20 is installed on first location-plate 5; For the consistency of outlet direction, the drawing shaping mould base 10 in the drawing transition shaping area 20 should be maintained fixed with drawing housing 36 with drawing shaping mould base 13.Behind the mould and the drawing mould in the drawing shaping mould base 13 in the initial section bar process drawing shaping mould base 10, can access the shaped wire of processing required form.Sizing shaping area 30 can carry out sizing processing to the shaped wire of drawing transition shaping area 20 processing.Sizing shaping area 30 comprises sizing moulding hauling drum 14 and sizing shaping mould base 15, and sizing shaping mould base 15 is fixed on second location-plate 6; After initial shaped wire comes out from drawing transition shaping area 20, be wrapped on the sizing moulding hauling drum 14, the sizing mould in the sizing shaping mould base 15 can carry out sizing processing to shaped wire.Shaped wire after sizing shaping area 30 machines is transported on the storage line apparatus 3 by cable connecting area 38; Cable connecting area 38 comprises cleaning device 16, and described cleaning device 16 is installed on second location-plate 6.Cleaning device 16 comprises the clamp of symmetrical distribution, and clamp is provided with the decontamination felt; After shaped wire passed through cleaning device 16, clamp clamped shaped wire, and the felt of decontamination is simultaneously removed the greasy dirt or the dust on shaped wire surface, guarantees the bright and clean of shaped wire surface.Also be provided with outlet constant speed drum 17 in the cable connecting area 38, the top of described outlet constant speed drum 17 is provided with cable guide pulley 18; Outlet constant speed drum 17 drives by drive motors, and drives cable guide pulley 18 rotations by drawing section bar.Be equipped with lubricating system in drawing transition shaping area 20 and the sizing shaping area 30, the lubricating systems in the sizing shaping area 30 can be connected with the lubricating system of drawing transition shaping area 20, also can use separately; When drawing transition shaping area 20 used separately with the lubricating system in the sizing shaping area 30, the lubricating system in the sizing shaping area 30 can adopt and drawing transition shaping area 20 interior different lubricants, guaranteed the surface quality of finished product wire rod.
Drawing shaped device 2 is provided with storage line apparatus 3 corresponding to the opposite side that links to each other with device for rolling and molding 1, and described storage line apparatus 3 comprises storage line apparatus base 7 and is positioned at the storage line apparatus housing 37 that stores up on the line apparatus base 7.Described storage line apparatus housing 37 is provided with the first storage wire carrier 19 and the second storage wire carrier, 21, the second storage wire carriers 21 fix with storage line apparatus housing 37; The first storage wire carrier 19 can move relative to storing up line apparatus housing 37.The first storage wire carrier 19 is provided with tensioner 35, shaped wire is wrapped on the first storage wire carrier 19 and the second storage wire carrier 21, and the frictional force drive first storage wire carrier 19 and the second storage wire carrier 21 that store up wire carrier 21 by shaped wire and the first storage wire carrier 19 and second rotate.The spacing of the first storage wire carrier 19 and the second storage wire carrier 21 is determined by the tension force of shaped wire drawing tension and tensioner 35, when the shaped wire drawing tension during less than the tension force of tensioner 35 the first storage wire carrier 19 away from 21 motions of the second storage wire carrier, when the shaped wire drawing tension during greater than the tension force of tensioner 35 the first storage wire carrier 19 near 21 motions of the second storage wire carriers, when the tension force of shaped wire drawing tension and tensioner 35 reached balance, the first storage wire carrier 19 and the second storage wire carrier 21 kept balance; The mobile storage line purpose that plays by guide wheel.The second storage wire carrier 21 is provided with meter-measuring device 22, and described meter-measuring device 22 can measure the processing length of shaped wire.The top of the second storage wire carrier 21 was provided with wire carrier 23, and a side of crossing wire carrier 23 is provided with wire-clamping device 24; Described wire-clamping device 24 comprises the clamping cylinder, and the piston rod that clamps cylinder is provided with clamp, and the top of clamp is provided with the clamping and positioning piece, the corresponding cooperation with clamp of described clamping and positioning piece; When shutting down, clamp the piston rod action of cylinder, clamp matches with the clamping and positioning piece, and shaped wire is fixed.Storage line apparatus 3 is provided with take-up 4 corresponding to the opposite side that links to each other with drawing shaped device 2, and described take-up 4 comprises take-up housing 8, and the top of described take-up housing 8 is provided with take-up guide wheel 25, and the below of described take-up guide wheel 25 is provided with coiler device 26.Described coiler device 26 comprises the coiling motor, and the output shaft of coiling motor is provided with take-up reel; When the rotation of coiling driven by motor take-up reel, the shaped wire after the processing will be wrapped on the take-up reel, finishes the take-up to shaped wire.
Drawing transition shaping mould base 13 possesses sealing function, can prevent that wire drawing oil from entering in the sizing shaping area 30; The sizing mould is installed in the sizing shaping mould base 15 of sizing shaping area 30, sizing shaping mould base 15 possesses sealing function, prevent that lubricant from bringing in the cable connecting area 38 with wire rod, can adopt different lubricants with sizing shaping area 30 according to shape wire and lubricant effect transition shaping area 20.
As Fig. 2～shown in Figure 4: as described in device for rolling and molding 1 comprise first roll stacks 32 and second roll stacks 33; Described first roll stacks 32 comprises first roll 11 and second roll 27.Described second roll 27 parallels distribution with first roll 11, and the center of first roll 11 and second roll 27 is equipped with race, forms first target hole 29 between the race of first roll 11 and second roll 27.Second roll stacks 33 comprises the 3rd roll 12 and the 4th roll 28, described the 4th roll 28 parallels distribution with the 3rd roll 12, the center of the 3rd roll 12 and the 4th roll 28 also is equipped with race, forms second target hole 34 between the race of the 3rd roll 12 and the 4th roll 28.First roll stacks 32 and the 33 corresponding cooperations of second roll stacks form the well formula and roll frame, and first target hole 29 and 34 of second target hole cooperatively interact, and form the 3rd target hole 31.The base material of working special-shaped wire rod can access the initial section bar as the 3rd target hole 31 shapes after passing first target hole 29 and second target hole 34 successively.The shape of first target hole 29, second target hole 34 and the 3rd target hole 31 designs in advance according to the shape needs of working special-shaped wire rod.
With the cross sectional shape of as shown in Figure 5 shaped wire and be of a size of example, introduce the machining manufacture of shaped wire below.As shown in Figure 5: the sectional dimension of the shaped wire after the processing and shape.Fig. 7 is that the initial cross-section of base material M is circle, through behind the device for rolling and molding 1, obtains the schematic diagram of initial section bar M '.Processing elongation and the best deformation requirements of material according to section bar M, design drawing mould size and passage, as shown in Figure 6, A for design, B, the processing mold size of X passage, described processing mold is according to X,, B, the order of A is installed in the drawing transition shaping mould base 10 of drawing moulding transition region 20 successively, wherein mould B is installed in the drawing shaping mould base 13, mould A is installed in the sizing shaping mould base 15, after initial section bar M ' passes corresponding drawing transition shaping mould base 10, and can be with initial section bar M ' processing as corresponding shape among Fig. 5.Passage design according to above-mentioned mould designs race corresponding on first roll 11, second roll 27, the 3rd roll 12 and the 4th roll 28, and first target hole 29 and second target hole 34 are consistent substantially with X road cavity body of mould size.Base material M through first roll 11 and second roll 27 after, the reduction of area of base material M is controlled at below 15%, the 3rd roll 12 and the 4th roll 28 are removed the burr and the overlap of first roll 11 and second roll, 27 rolling section bars, make size more regular, obtain initial section bar M '.
As Fig. 5～shown in Figure 8, be the shaped wire of cross sectional shape shown in Figure 5 and size, the processing method of described shaped wire comprises the steps:
A, the base material M of shaped wire, described base material M are provided can be the good conductor of electricity such as copper, aluminium, aluminium alloy;
B, according to the processing elongation of base material M and the best deformation requirements of material, design makes the mould passage and the die size of base material M distortion, obtains A, B ..., the X road mould shown in the X, as shown in Figure 6; According to X road mold design size, to first roll 11, second roll 27, the 3rd roll 12 and the corresponding race of the 4th roll 28 designs, make base material M after first target hole 29 that the race through first roll 11 and second roll 27 forms, the reduction of area of base material M is controlled at below 15%; The 34 couples of base material M of second target hole that form between the race of the 3rd roll 12 and the 4th roll 28 carry out deburring and overlap, obtain the initial section bar M ' shown in the 3rd target hole 31, as shown in Figure 7;
C, with X ..., B, A road mould is installed in the drawing transition die holder 10 in the drawing transition shaping area 20 successively, initial section bar M ' passes successively X is installed ..., B, the die holder 10,13,15 of A mould, on adjacent drawing transition hauling drum 9, twine 2～3 circles, and mould B be installed in the drawing transition shaping mould base 13, make initial section bar M ' pass drawing transition shaping mould base 13 after, can access shape and size shown in mould B ', as shown in Figure 8;
After the processing of d, initial section bar M ' process drawing transition shaping area 20, also need the size of section bar is carried out sizing; After initial section bar M ' passes drawing transition shaping mould base 13, be incorporated in the sizing shaping area 30, and on sizing moulding constant speed drum 14, twine 2～3 the circle, pass through sizing shaping mould base 15 then, sizing mould A in the sizing shaping mould base 15 carries out the sizing moulding to initial section bar M ', obtain shaped wire A ', promptly obtain as shown in Figure 5 cross sectional shape and the shaped wire of size; The shape of described shaped wire can be a watt shape, rectangle, ellipse, " Z " shape, serpentine, " people " shape, " protruding " shape, " recessed " shape, "+" shape prismatic shapes;
Shaped wire behind e, the process sizing shaping mould base 15 is transported on the storage line apparatus 3 through behind the cable connecting area 38; Cable connecting area 38 is provided with cleaning device 16; Because drawing transition shaping area 20 all has lubricating system with sizing shaping area 30, the lubricating oil that therefore utilizes cleaning device 16 to remove on the shaped wire; Also be provided with outlet constant speed drum 17 and cable guide pulley 18 in the cable connecting area 38, outlet constant speed drum 17 drives cable guide pulley 18 rotations simultaneously by the driving motor driven rotary; Shaped wire is transported on the storage line apparatus 3 by behind the cable guide pulley 18, after storage line apparatus 3 carries out length metering, carries out take-up through take-up 4, and shaped wire is wrapped on the take-up reel.
The present invention need be according to processing elongation and the best deformation requirements of base material M when working special-shaped wire rod, design processing mold and processing passage, and described processing mold is installed in the drawing transition shaping mould base 10 in the drawing moulding transition region 20 successively; According to the dimensional requirement of processing mold, according to the consistency of processing dimension, the size and the shape of first target hole 29 and second target hole 34 obtain initial section bar M ' in the design device for rolling and molding 1.Initial section bar M ' obtains required processing dimension and shape successively by behind drawing transition shaping area 20 and the sizing shaping area 30.
Base material of the present invention under the roll-in of the first roll-in group 32 and the second roll-in group 33, obtains initial section bar by behind the device for rolling and molding 1 in device for rolling and molding 1, the shape of described initial section bar is similar to the shape of the shaped wire that needs processing.Initial section bar is sent in the drawing shaped device 2, and initial section bar through after the processing, obtains the shaped wire of required form in drawing transition shaping area 20; Described shaped wire obtains the shaped wire of required size, thereby can access required shaped wire by behind the sizing shaping area 30; The shaped wire of finishing that cable connecting area 38 will be processed is transported in the storage line apparatus 3, the length that the meter-measuring device 22 in the storage line apparatus 3 can measure shaped wire, and take-up 4 can be collected in the shaped wire behind the length metering on the take-up reel.The shape of the shaped wire of processing can be a watt shape, rectangle, ellipse, " Z " shape, serpentine, " people " shape, " protruding " shape, " recessed " shape, "+" shape prismatic shapes, can solve be full of cracks, fluffing, easily broken, the band wet goods technology difficult problem of single line in the shaped wire forming process, and control technology realizes easily, operating cost is low, can realize length steady production needs.
Above-mentioned only is that this invention is described.In the case of without departing from the present invention, the senior in this field can carry out various modifications or improvement to it.Therefore, this invention has comprised substituting of all this possibilities, revises and improves, all within the scope of the invention.
Claims (10)
1. the manufacture method of a shaped wire is characterized in that, the manufacture method of described shaped wire comprises the steps:
(a), the base material of shaped wire is provided;
(b), described base material penetrates in the device for rolling and molding (1), first roll stacks (32) in the described device for rolling and molding (1) is carried out roll-in with second roll stacks (33) to described base material, obtains initial section bar;
(c), the initial section bar that step (b) is obtained penetrates in the drawing transition shaping area (20) of drawing shaped device (2), and pass the mould of some corresponding drawing transition die holders (10) in the drawing transition shaping area (20) successively, and after being wrapped in drawing transition hauling drum (9), behind the drawing mould in the drawing transition shaping mould base (13), obtain the shaped wire of required form;
(d), the shaped wire that step (c) is obtained penetrates the sizing shaping area (30) of drawing shaped device (2), shaped wire is wrapped on the interior sizing moulding constant speed drum (14) of sizing shaping area (30), and, obtain the shaped wire of required size through behind the sizing mould in the sizing shaping mould base (15);
(e), shaped wire that step (d) is obtained penetrates the cable connecting area (38) of drawing shaped device (2), outlet constant speed drum (17) in the described cable connecting area (38) and cable guide pulley (18) output to shaped wire on the storage line apparatus (3).
2. the manufacture method of shaped wire according to claim 1, it is characterized in that: be provided with cleaning device (16) in the described cable connecting area (38), after the shaped wire that step (d) obtains passes cleaning device (16), be wrapped on the outlet constant speed drum (17), and behind cable guide pulley (18), shaped wire is outputed on the storage line apparatus (3).
3. the manufacture method of shaped wire according to claim 1, it is characterized in that: described first roll stacks (32) comprises first roll (11) and second roll (27); Described first roll (11) parallels distribution with second roll (27); Second roll stacks (33) comprises the 3rd roll (12) and the 4th roll (28), and the 3rd roll (12) parallels distribution with the 4th roll (28); The center of first roll (11), second roll (27), the 3rd roll (12) and the 4th roll (28) all is provided with race, and form first target hole (29) between the race of first roll (11) and second roll (27), form second target hole (34) between the race of the 3rd roll (12) and the 4th roll (28); After described base material passes first target hole (29) and second target hole (34), obtain and the identical initial section bar of the 3rd target hole (31) shape.
4. the manufacture method of shaped wire according to claim 1 is characterized in that: some drawing transition die holders (10) are set in the described drawing transition shaping area (20), corresponding drawing transition mould is set in the described drawing transition die holder (10); One side of drawing transition die holder (10) is provided with drawing transition hauling drum (9), after initial section bar passes corresponding drawing transition die holder (10), and last 2～3 circles of the drawing transition hauling drum (9) that is wrapped in correspondence, and, obtain the shaped wire of required form through behind the drawing mould in the drawing transition shaping mould base (13) of contiguous sizing shaping area (30).
5. the manufacturing installation of a shaped wire is characterized in that: comprise device for rolling and molding (1); One side of described device for rolling and molding (1) is provided with drawing shaped device (2), and described drawing shaped device (2) comprises drawing housing (36), is respectively equipped with first location-plate (5) and second location-plate (6) in the described drawing housing (36); Drawing housing (36) is interior corresponding to forming sizing shaping area (30) between first location-plate (5) and second location-plate (6), form drawing transition shaping area (20) between the inwall of first location-plate (5) and drawing housing (36), form cable connecting area (38) between the inwall of second location-plate (6) and drawing housing (36); Be provided with some drawing transition die holders (10) in the described drawing transition shaping area (20), be provided with corresponding drawing transition mould in the described drawing transition die holder (10); One side of drawing transition die holder (10) is provided with drawing transition hauling drum (9), and described drawing transition hauling drum (9) can rotate relative to drawing housing (36); First location-plate (5) in the drawing transition shaping area (20) is provided with drawing transition shaping mould base (13), is provided with drawing transition mould in the described drawing transition shaping mould base (13); Be provided with sizing moulding hauling drum (14) and sizing shaping mould base (15) in the sizing shaping area (30), described sizing shaping mould base (15) is fixed on second location-plate (6), and the sizing shaping mould base is provided with the sizing mould in (15); Described cable connecting area (38) comprises cable guide pulley (18) and outlet constant speed drum (17); Described cable guide pulley (18) all can rotate relative to drawing housing (36) with outlet constant speed drum (17); Drawing shaped device (2) is provided with storage line apparatus (3) corresponding to the opposite side that links to each other with device for rolling and molding (1).
6. the manufacturing installation of shaped wire according to claim 5 is characterized in that: described storage line apparatus (3) comprises storage line apparatus base (7) and is positioned at storage line apparatus housing (37) on the described storage line apparatus base (7); Be provided with the first storage wire carrier (19) and the second storage wire carrier (21) in the described storage line apparatus housing (37), the described second storage wire carrier (21) is fixed in the storage line apparatus housing (37), the first storage wire carrier (19) is installed in the storage line apparatus housing (37), and can store up line apparatus base (7) motion relatively; The first storage wire carrier (19) all can rotate in storage line apparatus housing (37) with the second storage wire carrier (21); Wire carrier (23) is crossed in the top of the second storage wire carrier (21), and the described wire carrier (23) of crossing can rotate relative to storing up line apparatus housing (36).
7. the manufacturing installation of shaped wire according to claim 5 is characterized in that: the described first storage wire carrier (19) is provided with tensioner (35).
8. the manufacturing installation of shaped wire according to claim 5 is characterized in that: the described second storage wire carrier (21) is provided with meter-measuring device (22).
9. the manufacturing installation of shaped wire according to claim 5, it is characterized in that: be provided with wire-clamping device (24) corresponding to a side of crossing wire carrier (23) in the described storage line apparatus housing (36), described wire-clamping device (24) is fixed on the inwall of storage line apparatus housing (36).
10. the manufacturing installation of shaped wire according to claim 5, it is characterized in that: described storage line apparatus (3) is provided with take-up (4) corresponding to the opposite side that links to each other with drawing shaped device (2); Described take-up (4) comprises take-up casing (8), is provided with take-up guide wheel (25) in the described take-up casing (8), and the below of described take-up guide wheel (25) is provided with coiler device (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102545175A CN101950632B (en) | 2010-08-10 | 2010-08-10 | Method and device for manufacturing special-shaped wire material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102545175A CN101950632B (en) | 2010-08-10 | 2010-08-10 | Method and device for manufacturing special-shaped wire material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101950632A true CN101950632A (en) | 2011-01-19 |
| CN101950632B CN101950632B (en) | 2012-05-23 |
Family
ID=43454084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102545175A Active CN101950632B (en) | 2010-08-10 | 2010-08-10 | Method and device for manufacturing special-shaped wire material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101950632B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294373A (en) * | 2011-08-29 | 2011-12-28 | 贵州钢绳股份有限公司 | Method for producing special-shaped steel wire |
| CN102360631A (en) * | 2011-09-30 | 2012-02-22 | 安徽龙庵电缆集团有限公司 | Mould seat for compressing cable conductor |
| CN103018402A (en) * | 2011-09-27 | 2013-04-03 | 吴江市中信科技有限公司 | Copper-clad aluminum conductor defectoscope |
| CN103128127A (en) * | 2013-03-14 | 2013-06-05 | 合肥工业大学 | Parallel wire roller pulling combined forming technology and production equipment thereof |
| CN103406385A (en) * | 2013-02-22 | 2013-11-27 | 上海理工大学 | S-shaped cross section steel wire manufacturing die and manufacturing method of S-shaped cross section steel wires |
| CN103722042A (en) * | 2013-12-13 | 2014-04-16 | 西安赛特思迈钛业有限公司 | Preparation device and method for Ti6A14V alloy flat filament |
| CN105336444A (en) * | 2015-11-18 | 2016-02-17 | 夏烬楚 | Production equipment of low-voltage power transmission line |
| CN105336449A (en) * | 2015-11-18 | 2016-02-17 | 夏烬楚 | Production equipment of ultrahigh-voltage power transmission line |
| CN108115000A (en) * | 2018-01-04 | 2018-06-05 | 上海展屿金属科技有限公司 | A kind of manufacturing method and its device of small bore high-precision hairbrush anchor profile shapes |
| CN114334281A (en) * | 2021-12-29 | 2022-04-12 | 苏州南达金属科技有限公司 | Preparation process of copper-clad aluminum flat wire stretched and rolled by mold |
| CN115415347A (en) * | 2021-10-22 | 2022-12-02 | 烟台万隆真空冶金股份有限公司 | Contact line forming device, system and method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86210451U (en) * | 1986-12-20 | 1987-11-18 | 宁夏石嘴山钢铁厂 | Production equipment of z-type steel wire |
| EP0576275A1 (en) * | 1992-06-25 | 1993-12-29 | Southwire Company | A method of producing an overhead transmission conductor |
| CN2548729Y (en) * | 2002-06-07 | 2003-05-07 | 昆明冶研新材料股份有限公司 | Rolling stretching apparatus for producing sectional metal wires |
| CN101510455A (en) * | 2009-03-30 | 2009-08-19 | 德阳东佳港机电设备有限公司 | Technology and apparatus for manufacturing shaped conductor |
-
2010
- 2010-08-10 CN CN2010102545175A patent/CN101950632B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86210451U (en) * | 1986-12-20 | 1987-11-18 | 宁夏石嘴山钢铁厂 | Production equipment of z-type steel wire |
| EP0576275A1 (en) * | 1992-06-25 | 1993-12-29 | Southwire Company | A method of producing an overhead transmission conductor |
| CN2548729Y (en) * | 2002-06-07 | 2003-05-07 | 昆明冶研新材料股份有限公司 | Rolling stretching apparatus for producing sectional metal wires |
| CN101510455A (en) * | 2009-03-30 | 2009-08-19 | 德阳东佳港机电设备有限公司 | Technology and apparatus for manufacturing shaped conductor |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294373A (en) * | 2011-08-29 | 2011-12-28 | 贵州钢绳股份有限公司 | Method for producing special-shaped steel wire |
| CN103018402B (en) * | 2011-09-27 | 2015-08-26 | 苏州中信科技股份有限公司 | A kind of copper-clad aluminum conductor defectoscope |
| CN103018402A (en) * | 2011-09-27 | 2013-04-03 | 吴江市中信科技有限公司 | Copper-clad aluminum conductor defectoscope |
| CN102360631A (en) * | 2011-09-30 | 2012-02-22 | 安徽龙庵电缆集团有限公司 | Mould seat for compressing cable conductor |
| CN102360631B (en) * | 2011-09-30 | 2013-03-06 | 安徽龙庵电缆集团有限公司 | Mould seat for compressing cable conductor |
| CN103406385A (en) * | 2013-02-22 | 2013-11-27 | 上海理工大学 | S-shaped cross section steel wire manufacturing die and manufacturing method of S-shaped cross section steel wires |
| CN103128127A (en) * | 2013-03-14 | 2013-06-05 | 合肥工业大学 | Parallel wire roller pulling combined forming technology and production equipment thereof |
| CN103722042A (en) * | 2013-12-13 | 2014-04-16 | 西安赛特思迈钛业有限公司 | Preparation device and method for Ti6A14V alloy flat filament |
| CN103722042B (en) * | 2013-12-13 | 2016-01-20 | 西安赛特思迈钛业有限公司 | The preparation facilities of Ti6Al4V alloy flat filament and method |
| CN105336444A (en) * | 2015-11-18 | 2016-02-17 | 夏烬楚 | Production equipment of low-voltage power transmission line |
| CN105336449A (en) * | 2015-11-18 | 2016-02-17 | 夏烬楚 | Production equipment of ultrahigh-voltage power transmission line |
| CN108115000A (en) * | 2018-01-04 | 2018-06-05 | 上海展屿金属科技有限公司 | A kind of manufacturing method and its device of small bore high-precision hairbrush anchor profile shapes |
| CN115415347A (en) * | 2021-10-22 | 2022-12-02 | 烟台万隆真空冶金股份有限公司 | Contact line forming device, system and method |
| CN114334281A (en) * | 2021-12-29 | 2022-04-12 | 苏州南达金属科技有限公司 | Preparation process of copper-clad aluminum flat wire stretched and rolled by mold |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101950632B (en) | 2012-05-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101950632B (en) | Method and device for manufacturing special-shaped wire material | |
| CN101510455A (en) | Technology and apparatus for manufacturing shaped conductor | |
| CN202570779U (en) | Continuous annealing double-end double-coiling drawbench | |
| CN113493167A (en) | Anti-twisting device for truck traction winch stranded wire | |
| CN101559441A (en) | Wire drawing machine | |
| CN108115000A (en) | A kind of manufacturing method and its device of small bore high-precision hairbrush anchor profile shapes | |
| CN202270745U (en) | Metal wire drawer | |
| CN103594208B (en) | Biobelt lock armo machine | |
| CN215785771U (en) | Reciprocating type wire drawing machine is used in processing of environmental protection tin line | |
| CN102223029B (en) | Winding machine | |
| CN203573753U (en) | Double-strip interlocking armoring machine | |
| CN201552190U (en) | Water-tank wire drawing machine with horizontal loop diameter correction system | |
| CN212121241U (en) | Drawing and winding device | |
| CN203227689U (en) | Ellipse zinc-coated steel wire drawing equipment | |
| CN202633039U (en) | Coil winding machine | |
| CN111186064A (en) | Synchronous belt forming equipment | |
| CN109940118B (en) | Wire drawing machine with double surrounding rings | |
| CN106829645B (en) | Bidirectional adjustable cable winder | |
| CN212021421U (en) | Synchronous belt forming equipment | |
| CN110538870B (en) | Processing device and processing technology for cold forming of metal special-shaped long material and product | |
| CN202864564U (en) | Aluminum alloy wire rod fetching and coiling device | |
| CN220033629U (en) | Winding roll for screw production | |
| CN103406374A (en) | Wire leading device and wire leading method for prestressing force spiral rib steel wire | |
| CN211866208U (en) | Cable core wire drawing device | |
| CN215391627U (en) | Water tank type wire drawing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |