Summary of the invention
The objective of the invention is to: utilize the agricultural straw refuse to be converted into automobile-used biogas in order to overcome scale on a large scale; the resource that is faced is disperseed, the collection difficulty is big, conevying efficiency is low, too concentrate season, infusion of financial resources is big, the high serial difficult problem of operating cost; a kind of vehicle-mounted type biogas cryogenic liquefaction separator is provided; it is with the biogas that the agriculture and forestry organic waste material original place transforms, and processing is the method and the device thereof of automobile-used biogas on the spot.It has and can shift with car, and is light flexibly, not limited by the place, can turn round everywhere, and low-cost high-efficiency ground is freezing with biogas on the spot, purify, separate the advantage of the automobile-used biogas of output.Simultaneously, can also reclaim in the biogas purification process, the liquid carbon dioxide byproduct of generation, increase industry income on vast field, is converted into automobile-used biogas with the agriculture and forestry organic waste material that disperses, and creates favourable technical support and appointed condition efficiently.
Technical scheme of the present invention is: a kind of vehicle-mounted type biogas cryogenic liquefaction separator, comprise: nitrogen compressor, condensate liquid device, compressed nitrogen air accumulator, the freezing separation bin of nitrogen expansion, described device all is arranged on the truck, the freezing separation bin of described nitrogen expansion is provided with biogas import, water out respectively, and the freezing separation bin of nitrogen expansion is communicated with normal pressure nitrogen storage bag, compressed nitrogen air accumulator, co 2 liquefaction storage tank, liquid methane storage tank, liquid hydrogen sulfide storage tank respectively; Described normal pressure nitrogen storage bag is communicated with the compressed nitrogen air accumulator by the nitrogen pressure compression apparatus through cooler, and described nitrogen compressor connects biogas generator by gearbox.
The freezing separation bin of described nitrogen expansion is made of the freezing gas-liquid separation of normal temperature storehouse, withstand voltage freezing gas-liquid separation storehouse, cryogenic freezing gas-liquid separation storehouse, superfreeze gas-liquid separation storehouse, the freezing gas-liquid separation of described normal temperature storehouse is provided with biogas import, water out respectively, and two-way is divided in the freezing gas-liquid separation of normal temperature storehouse: the one tunnel: be communicated with normal pressure nitrogen storage bag by blower fan; Two the tunnel: be communicated with withstand voltage freezing gas-liquid separation storehouse, withstand voltage freezing gas-liquid separation storehouse divides three the tunnel: the one tunnel: be communicated with normal pressure nitrogen storage bag by blower fan; Two the tunnel: be communicated with the liquid hydrogen sulfide storage tank; Three the tunnel: be communicated with cryogenic freezing gas-liquid separation storehouse; Cryogenic freezing gas-liquid separation storehouse divides three the tunnel: the one tunnel: be communicated with normal pressure nitrogen storage bag by blower fan; Two the tunnel: be communicated with the liquefied carbon dioxide storage tank; Three the tunnel: be communicated with superfreeze gas-liquid separation storehouse, superfreeze gas-liquid separation storehouse divides three the tunnel: the one tunnel: be communicated with normal pressure nitrogen storage bag by blower fan; Two the tunnel: be communicated with the liquid methane storage tank, the fuel purifying tracheae in described superfreeze gas-liquid separation storehouse is communicated with the connecting leg between superfreeze gas-liquid separation storehouse and the cryogenic freezing gas-liquid separation storehouse; Described normal pressure nitrogen storage bag is communicated with the compressed nitrogen air accumulator by compression set, and the compressed nitrogen air accumulator is communicated with the freezing gas-liquid separation of normal temperature storehouse, withstand voltage freezing gas-liquid separation storehouse, cryogenic freezing gas-liquid separation storehouse, superfreeze gas-liquid separation storehouse respectively.
The freezing gas-liquid separation of described normal temperature storehouse, withstand voltage freezing gas-liquid separation storehouse, cryogenic freezing gas-liquid separation storehouse, the identical freezing separation bin of horizontal nitrogen expansion that is referred to as of superfreeze gas-liquid separation storehouse internal structure, the freezing separation bin of described horizontal nitrogen expansion is by the housing of long tubular, housing is provided with thermal insulation layer, the middle and upper part is provided with the U type heat exchanger tube of vertical arrangement in housing, and fix by at least one U type pipe fixed head up and down, evenly be arranged alternately compressed nitrogen by hole and U type heat exchanger tube on the described U type pipe fixed head, this district is the nitrogen expansion storehouse; Described connect in bottom, nitrogen expansion storehouse vertically arrange store up the storehouse dividing plate, with storing up storehouse the lower partition barrel the gap is set, this district stores up the storehouse for liquid; The biogas pipeline of connection respectively in described nitrogen expansion storehouse, compressed nitrogen air inlet, liquid outlet normal pressure nitrogen gas outlet, its normal pressure nitrogen gas outlet is arranged on housing top; Liquid outlet is arranged on housing bottom.
Between the described pipeline valve is set.
The freezing gas-liquid separation of described normal temperature storehouse, withstand voltage freezing gas-liquid separation storehouse, cryogenic freezing gas-liquid separation storehouse, superfreeze gas-liquid separation storehouse are provided with pressure gauge and thermometer respectively.
The present invention uses the nitrogen expansion Refrigeration Technique; Adopt " freezing of going forward one by one ", biogas is freezing, liquefaction, purify, separate; With vertical freezing equipment, change into horizontal, and self-contained or be divided on the truck; Unit adopts marsh gas power generation to drive.The biogas liquefied separator of described vehicle-mounted type, concrete feature is as follows:
1., adopt the nitrogen expansion Refrigeration Technique, in the nitrogen expansion storehouse, biogas is carried out freezing, liquefaction, purification, separating treatment.
2., adopt a pipe series connection expansion storehouse.Raw material biogas is in several expansion storehouses, and a pipe connects, and segmentation is gone forward one by one freezingly in each storehouse, and impurity such as steam, hydrogen sulfide, carbon dioxide in the refrigerating process that goes forward one by one, are progressively liquefied, separate.
3., with expansion storehouse, heat exchanger and gas-liquid separator integrated design, reduce U-shaped pipe height, increase pressure U shape tube quantity, it is horizontal that vertical gas-liquid separation device is become, and is beneficial to vehicle-mounted.
4., said apparatus is self-contained or be divided on the truck, carry out device and move, on the spot operation with car.
The freezing gas-liquid separation device of vehicle-mounted type biogas that the present invention proposes, its advantage is as follows:
1, nitrogen expansion cool chamber, heat exchanger and gas-liquid separator integrated setting, compression device takes up an area of the space dramatically, for device is realized vehicle-mounted creating conditions.
2, heat exchanger U type pipe, force down the height, accelerate, guaranteed the time of staying of biogas at the nitrogen expansion cool chamber, forced down device height again, make equipment from vertical become horizontal.Vehicle-mounted for the equipment realization, set up basic prerequisite.
3, adopting marsh gas power generation is power drive, even implement device in the remote area away from the power network line corridor, as long as the road is clear, does not need exterior power, also can move whenever and wherever possible.
4, simple in structure, cheap, simple to operation, save energy consumption, efficient is higher.
5, equipment moves with car, operation on the spot, and biogas is processed can be on wide field, the operation of any place makes automobile-used biogas industry exploitation, avoids serial difficult problems such as the collection of agricultural straw refuse, transportation, processing, be not subjected to the restriction of transportation radius, greatly expand the scope of utilizing of stalk.
6, vehicle-mounted type equipment, the huge freight volume of having avoided raw material input and waste residue to export only needs the transportation finished product, and conevying efficiency is high; Thereby avoided the stalk conevying efficiency low, collected the serial difficult problem of the big grade of difficulty, greatly reduced cost of transportation, improved industrial benefit.
7, biogas electric power, cost cuts down the consumption of energy; Avoid transporting for long-distance raw material and waste residue can be saved fleet and drop into, and cost reduces the freight.The advantage that these reduce cost makes biogas poor benefit industry become the viable industries that can get a profit.
In sum it have flexible, light, removable, just operation is a bit.The cost of transportation and the power cost of stalk and transportation natural pond slag refuse have been reduced.And, reclaim carbon dioxide, realize the low-carbon (LC) agricultural development, also increased biogas processed side product income, increase income in a word, energy-conservation environmental protection again.
The specific embodiment
Embodiment
A kind of vehicle-mounted type biogas cryogenic liquefaction separator, as shown in Figure 1, comprise: nitrogen compressor 5, biogas generator 2 normal pressure nitrogen storage bags 13, condensate liquid device 6, compressed nitrogen air accumulator 7, the freezing separation bin 8 of nitrogen expansion, the freezing separation bin 8 of nitrogen expansion is that biogas generator 2 drives nitrogen compressor 5 by gearbox 4, and nitrogen compressor 5 is communicated with compressed nitrogen air accumulator 7 through cooler 6; Described normal pressure nitrogen storage bag 13 is communicated with compressed nitrogen air accumulator 7 by nitrogen compressor 5 through cooler 6.Above-mentioned device all is arranged on the automobile, and described automobile adopts truck 1.Be convenient to mobile operational process like this.
The freezing separation bin 8 of described nitrogen expansion is made of the freezing gas-liquid separation of normal temperature storehouse 8.1, withstand voltage freezing gas-liquid separation storehouse 8.2, cryogenic freezing gas-liquid separation storehouse 8.3, superfreeze gas-liquid separation storehouse 8.4, the freezing gas-liquid separation of described normal temperature storehouse 8.1 is provided with biogas import 8-9, water out respectively, 8.1 fens two-way in the freezing gas-liquid separation of normal temperature storehouse: a tunnel: be communicated with normal pressure nitrogen storage bag 13 by blower fan; Two the tunnel: be communicated with withstand voltage freezing gas-liquid separation storehouse 8.2, withstand voltage freezing gas-liquid separation storehouse 8.2 minutes three tunnel: a tunnel: be communicated with normal pressure nitrogen storage bag 13 by blower fan; Two the tunnel: be communicated with liquid hydrogen sulfide storage tank 12.1; Three the tunnel: be communicated with cryogenic freezing gas-liquid separation storehouse 8.3; Cryogenic freezing gas-liquid separation storehouse 8.3 minutes three tunnel: one tunnel: be communicated with normal pressure nitrogen storage bag 13 by blower fan; Two the tunnel: be communicated with liquefied carbon dioxide storage tank 12.3; Three the tunnel: be communicated with superfreeze gas-liquid separation storehouse 8.4, superfreeze gas-liquid separation storehouse 8.4 minutes three tunnel: a tunnel: be communicated with normal pressure nitrogen storage bag 13 by blower fan; Two the tunnel: be communicated with liquid methane storage tank 12.2, the fuel purifying tracheae in described superfreeze gas-liquid separation storehouse 8.4 is communicated with the connecting leg between superfreeze gas-liquid separation storehouse 8.4 and the cryogenic freezing gas-liquid separation storehouse 8.3, the tail gas recycle circulating frozen is discharged outside the storehouse when the tail gas carbon monoxide after the purification, when oxygen concentration exceeds standard; Described normal pressure nitrogen storage bag 13 is communicated with compressed nitrogen air accumulator 7 by compression set, and compressed nitrogen air accumulator 7 is communicated with the freezing gas-liquid separation of normal temperature storehouse 8.1, withstand voltage freezing gas-liquid separation storehouse 8.2, cryogenic freezing gas-liquid separation storehouse 8.3, superfreeze gas-liquid separation storehouse 8.4 respectively.
The freezing gas-liquid separation of described normal temperature storehouse 8.1, withstand voltage freezing gas-liquid separation storehouse 8.2, cryogenic freezing gas-liquid separation storehouse 8.3, superfreeze gas-liquid separation storehouse 8.4 internal structures are identical, be referred to as the freezing separation bin of horizontal nitrogen expansion, extremely shown in Figure 8 as Fig. 3: by the housing of the long tubular of bulb, housing is provided with thermal insulation layer 8-4, the middle and upper part is provided with the U type heat exchanger tube 8-2 of vertical arrangement in housing, and fix down to two U type pipe fixed head 8-3 by last, described going up on the U type pipe fixed head 8-3a evenly is arranged alternately compressed nitrogen by hole and U type heat exchanger tube 8-2, heat exchanger effectiveness can improve like this for nitrogen expansion storehouse 8-1 in this district; Described nitrogen expansion storehouse 8-1 be connected with the bottom vertically arrange store up storehouse dividing plate 8-7, descended U type pipe fixed head 8-3b to separate; Store up dividing plate 8-7 bottom, storehouse barrel gap 8.8 is set, this district stores up storehouse 8-6 for liquid, is convenient to liquid flow like this; The biogas pipeline of the connection respectively 8-9 of described nitrogen expansion storehouse 8-1, compressed nitrogen air inlet 8-10, liquid outlet 8-13, normal pressure nitrogen gas outlet 8-11, its normal pressure nitrogen gas outlet 8-11 is arranged on housing top; Liquid outlet 8-13 is arranged on housing bottom.
The freezing separation bin of described horizontal nitrogen expansion is with cryogenic liquefaction and the gas-liquid separation design that is integrated, as shown in Figure 3.Its workflow is summarized as follows: compressed nitrogen advances the freezing separation bin 8 of horizontal nitrogen expansion from air inlet 8-10, in the expansion process, flows out from normal pressure nitrogen outlet 8-12 in the 8-1 of expansion storehouse, takes away the heat in the U type pipe in the expansion storehouse, gas in the cooling U-shaped pipe.After biogas flows into from biogas import 8-9, flow directly into bottom plate 8-3 underlay screen storehouse 8-7 by pipeline, in the dividing plate storehouse, be subjected to the liquid level restriction, as Fig. 4, shown in Figure 8, can only flow out by another circular hole of dividing plate storehouse bottom plate, enter another U type heat exchanger tube 8-2, flow to next dividing plate storehouse.So continuity by U type heat exchanger tube and dividing plate storehouse, is flowed out from biogas gas outlet 8-12 one by one at last.Biogas gas outlet 8-12 enters the freezing separation bin of next horizontal nitrogen expansion by compressor 10.
Described biogas passes through route such as Fig. 3 to (dotted line wherein and arrow are represented the flow through path and the direction of biogas) shown in Figure 8 between dividing plate storehouse and U type pipe.Condensed gas is in U type heat exchanger tube in the flow process; be filled in the expanding gas cooling of expansion storehouse 8-1; portion gas is condensed into liquid; with gas or flow into the dividing plate storehouse downwards; liquid is left on dividing plate storehouse 8-7, and gas continues to flow to next U type heat exchanger tube, so continuity; liquid is constantly separated, and stops amassing in the containing liquid chamber below bottom plate.Containing liquid chamber dividing plate lower end is a UNICOM, when fluid accumulation arrives q.s, can open valve and discharge.
Valve 15.1-15.4,16.1-16.4 are set between the described pipeline.
The freezing gas-liquid separation of described normal temperature storehouse 8.1, withstand voltage freezing gas-liquid separation storehouse 8.2, cryogenic freezing gas-liquid separation storehouse 8.3, superfreeze gas-liquid separation storehouse 8.4 are provided with pressure gauge and thermometer respectively.
Day to handle 5000Nm
3The biogas liquefied separator of the vehicle-mounted type of biogas is an example, produces automobile-used biogas 3000Nm daily
3, close 2151 kilograms, 184 liters of LNG (24 hours 3 classes fall duty) approximately per hour, 3954 kilograms of withdrawal liquid carbon dioxide.Described biogas liquefied separator is divided into three big main parts such as nitrogen compression cooling system, the freezing gas-liquid separation of nitrogen expansion storehouse, tank car, is loaded in respectively on three trucies, as shown in Figure 1.
Nitrogen compression cooling system is assembled on first truck 1.1, comprises 3,4 gearboxes 4 of cover 2,4 motors of marsh gas power generation unit; 4 cover 4L-20 piston compressors 5; 4 coolers 6, compressed nitrogen air accumulator 7, normal pressure nitrogen storage bag 13, pressure-resistant pipeline etc.
The freezing separation bin 8 of nitrogen expansion, be self-contained within on second truck 1.2, horizontal type level is placed, be divided into four bin levels, be respectively applied for the freezing gas-liquid separation of the separatory normal temperature of condensed water storehouse 8.1, the separatory withstand voltage freezing gas-liquid separation of liquid hydrogen sulfide storehouse 8.2, the separatory cryogenic freezing gas-liquid separation of liquid carbon dioxide storehouse 8.3 and the separatory superfreeze gas-liquid separation of liquid methane storehouse 8.4.Unstripped gas air inlet, the gas outlet in the freezing gas-liquid separation of each nitrogen expansion storehouse are by a pipe series connection, as shown in Figure 9.Wherein, between the freezing gas-liquid separation of normal temperature storehouse 8.1 and the withstand voltage freezing gas-liquid separation storehouse 8.2, pipeline links to each other by a compressor 10.And the compressed nitrogen air inlet is in parallel with compressed nitrogen air accumulator gas outlet by valve 11.1, valve 11.2, valve 11.3, valve 11.4 by four pipelines respectively, as shown in Figure 2.Normal pressure nitrogen gas outlet, then respectively by four pipelines, in parallel with normal pressure nitrogen storage airbag 13 by blower fan 9.1 blower fans 9.2, blower fan 9.3, blower fan 9.4.
Its workflow, as Fig. 2, it is shown in Figure 9 that (wherein dotted line and arrow are represented the flow through route and the direction of expansion nitrogen, realize representing the flow through route and the direction of biogas and product thereof), be summarized as follows: carry biogas continuously with the pipeline that thermal conductivity is good, the control flow, what enter successively that temperature reduces one by one is used for the freezing gas-liquid separation of the separatory normal temperature of condensed water storehouse 8.1, the separatory withstand voltage freezing gas-liquid separation of liquid hydrogen sulfide storehouse 8.2, the separatory cryogenic freezing gas-liquid separation of liquid carbon dioxide storehouse 8.3 and the separatory superfreeze gas-liquid separation of liquid methane storehouse 8.4.Pipeline is the revolution of U type pipe in the storehouse, to prolong duct length, increases the biogas time of staying and heat exchange area in the storehouse.When biogas entered the freezing gas-liquid separation of normal temperature storehouse 8.1, temperature was about 0 ℃, and steam condenses into aqueous water, removed from storehouse side row of conduits; The biogas of having removed steam enters compressor 10, makes air pressure rise to 1.5MPa to 3MPa, enters withstand voltage freezing gas-liquid separator 8.2 then, and temperature is discharged the hydrogen sulfide condensation liquefaction for keeping-0 ℃ from the side pipeline valve, reclaim; Remove the biogas of hydrogen sulfide, move on, enter cryogenic freezing gas-liquid separation storehouse 8.3, the 1.5MPa to 3MPa that keep-ups pressure, temperature is-10 ℃ to-30 ℃, and co 2 liquefaction is discharged from the side pipeline, reclaims; Purified marsh gas, main component is a methane, reaches national natural gas standard, continue to flow into superfreeze gas-liquid separation storehouse 8.4, temperature is reduced to-82.6 ℃ to-162 ℃, and compressed machine 17 pressure are adjusted into 0MPa to 4.60MPa methane liquefaction, adiabatic methane (LNG) storage tank of packing into is produced LNG.
Described the 3rd is tank car 1.3, for biogas liquefied products of separated stores and transporter.Liquid hydrogen sulfide fluid reservoir 12.1 wherein, liquid methane (LNG) storage tank 12.2, liquid carbon dioxide fluid reservoir 12.3 are anti-high pressure thermally insulated tank, and liquid hydrogen sulfide fluid reservoir 12.1, liquid methane (LNG) storage tank 12.2, liquid carbon dioxide fluid reservoir 12.3 are connected with low temperature infusion pump 11.1, low temperature infusion pump 11.3, the low temperature infusion pump 11.2 of second truck 1.2 by insulated piping respectively.
The course of work is as follows:
1, checks the compressed nitrogen air accumulator, should store up full compressed nitrogen;
2, three load bearing equipment vehicles in the biogas place of production, are selected smooth vacant lot, come to a complete stop on the spot, adjust horizontal attitude, are communicated with each pipeline, guarantee the pipeline firm and reliable connection, open normal pressure nitrogen storage airbag.
3,, be communicated with the raw material biogas air inlet in marsh gas power generation unit and the freezing gas-liquid separation of second chassis normal temperature storehouse 8.1 with raw material biogas storage jar;
4, regulate the freezing gas-liquid separation of each nitrogen expansion storehouse, control compressed nitrogen flow, the operating temperature of regulating the freezing gas-liquid separation of above-mentioned each nitrogen expansion storehouse;
5, the ignition trigger generating set 2,3,4 L-20 piston compressors 5 of starter motor, blower fan 9;
6, open the total valve 14 and the normal pressure nitrogen aspiration pump of compressed nitrogen air accumulator;
7, open the raw material biogas pipeline, adjust flow 15, start compressor 10;
8, biogas enters successively that temperature reduces one by one is used for the freezing gas-liquid separation of the separatory normal temperature of condensed water storehouse 8.1, the separatory withstand voltage freezing gas-liquid separation of liquid hydrogen sulfide storehouse 8.2, the separatory cryogenic freezing gas-liquid separation of liquid carbon dioxide storehouse 8.3 and the separatory superfreeze gas-liquid separation of liquid methane storehouse 8.4, as shown in Figure 9.Pipeline is the revolution of U type pipe in the storehouse, to increase duct length, prolongs biogas time of staying in the storehouse, enlarges heat exchange area.When biogas entered the freezing gas-liquid separation of normal temperature storehouse 8.1, temperature was about 0 ℃, and steam condenses into aqueous water, removed from storehouse side row of conduits; The biogas of having removed steam enters compressor 10, makes air pressure rise to 1.5Mpa to 3MPa, enters withstand voltage freezing gas-liquid separator 8.2 then, temperature is for keeping-0 ℃, with the hydrogen sulfide condensation liquefaction from the side liquid outlet, through low temperature infusion pump 11.1, send into fluid reservoir 12.1 by pipeline, reclaim; Remove the biogas of hydrogen sulfide, move on, enter cryogenic freezing gas-liquid separator 8.3, keep 1.5Mpa to 3MPa pressure, temperature is-10 ℃ to-30 ℃, with co 2 liquefaction from the side liquid outlet, through low temperature infusion pump 11.2,, reclaim by pipeline input fluid reservoir 12.3; Purified marsh gas, main component is a methane, reach national natural gas standard, continue to flow into superfreeze gas-liquid separator 8.4, temperature is reduced to-82.6 ℃ to-162 ℃ of methane liquefaction, and the compressed machine 17 of pressure is adjusted into 0MPa to 4.60MPa, through low temperature infusion pump 11.3, through pipeline input liquefied methane (LNG) storage tank 12.2, produce LNG.
9, the condensed water in the freezing gas-liquid separation of normal temperature storehouse 8.1 is directly discharged, and can be used for precooling raw material biogas; When withstand voltage freezing gas-liquid separation storehouse 8.2, the separatory cryogenic freezing gas-liquid separation of liquid carbon dioxide storehouse 8.3 and the separatory superfreeze liquid of liquid methane surpass predetermined fluid level, automatically discharge, and send into tank car by the low temperature infusion pump, enter corresponding liquid hydrogen sulfide fluid reservoir 12.1, liquid methane (LNG) storage tank 12.2, liquid carbon dioxide fluid reservoir 12.3.
10, the nitrogen after normal pressure nitrogen aspiration pump will expand is sent into normal pressure nitrogen storage airbag 13 and is stored, and is the refrigerant gas use of nitrogen compressor.
11, freezing when biogas, separate, produce finish after, continue to start nitrogen compressor, the nitrogen of gas-storing bag all is pressed into the compressed nitrogen air accumulator, use in order to producing next time.
The present invention adopts " the freezing gas-liquid separation device of horizontal nitrogen expansion ", has realized the vehicle-mounted pattern of biogas liquefied separator; Utilize " freezing of going forward one by one " to realize biogas liquefied product diversification, increase the product income, improved the biogas economic benefit of processing; Adopt the marsh gas power generation driving force, realized any ground on the wide field,, all can implement biogas processing even away from the high-tension line corridor.The freezing separator of vehicle-mounted type biogas that above principle is built has the following advantages:
(1), vehicle-mountedization of the freezing separator of biogas, realized that biogas processing is at the field mobile operational process, avoided being dispersed in the agriculture and forestry organic waste material on the wide farmland, serial difficult problems such as collection, transhipment, processing reduce significantly and set up transport column investment and agriculture and forestry organic waste material cost of transportation.
(2) biogas is processed the mode of production of at source handling on the spot, changed the poor efficiency mode of transportation discarded object raw material in enormous quantities and waste residue, be transformed into the high effective model of transportation finished product, by the stalk marsh gas conversion ratio is that 420L/kgTS calculates, its finished product cost of transportation only for 30.114% of transportation stalk dry, can reduce cost of transportation 70%.
(3), adopt marsh gas power generation to drive, not only avoid the biogas processing to be subjected to the restriction in electric wire corridor, can also reduce power cost significantly, by every 1.6kvI/Nm
3The marsh gas power generation rate, every Nm
30.5 yuan of biogas purchasing price, the electrical network price is calculated by 0.6 yuan/degree, and the electricity charge of 1.6kvI are 0.96 yuan.Be equivalent to every degree electricity charge and only be 0.3125 yuan, can save 0.2875 yuan.By the every processing of the freezing of going forward one by one 1Nm
3Biogas, produce 60% methane gas and 40% carbon dioxide and calculate: electricity consumption .5 * 60%+0.22 * 40%=0.388kvI, the processing electricity charge only are 0.151 yuan/Nm
3, can save 0.112 yuan/Nm of the electricity charge
3, power cost saves 47.91%.Day is handled 5000 tons device, and the Spring Festival holidays are economized 270,000 yuan of the electricity charge.Consume 1Nm
3Biogas, can process 4.12Nm
3Biogas, produce LNG 2.47Nm
3, reclaim carbon dioxide 1.65Nm
3
(4), adopt " freezing of going forward one by one " to separate biogas, except production accounts for 60% methane (LNG), also reclaim and account for 40% carbon dioxide.Its product income: methane gas is 0.6Nm
3, by 2.5 yuan/Nm
3Wholesale price is calculated, and is 1.5 yuan; Carbon dioxide is 0.4Nm
3,, be 0.3954 yuan by 500 yuan of/ton wholesale prices.Reclaim carbon dioxide revenue growth 26.36%, increase considerably biogas processing economic benefit.
In a word, the freezing separator of vehicle-mounted type biogas of the present invention is main advanced as follows:
1, flexible, light, removable, do not need exterior power to move.Thereby implement on the spot in the grown place for biogas processing, established equipment condition.Based on this, on the field of the length and breadth of land, as long as The coast is clear, even if raw material power network line corridor, the resource of agriculture and forestry organic waste material all can be utilized, and has enlarged agriculture and forestry organic waste material development and use spatial dimension to greatest extent.
2, vehicle-mountedization of the freezing separator of biogas changed agriculture and forestry organic waste material and produced biogas intensification mode, avoids transporting on a large scale the investment of the required establishment of stalk fleet, reduced the cost of transportation and the power cost of transportation stalk in enormous quantities and transportation natural pond slag refuse.
3, the freezing separator of vehicle-mounted type biogas changes the thinking that existing technology only reclaims methane, reclaims carbon dioxide simultaneously, not only realizes the low-carbon (LC) agricultural development, has also increased the byproduct income of biogas processing, and biogas secondary industry economic benefit is increased considerably.
4, above advance is pressed 2.5 yuan/Nm of methane
3, 500 yuan of/ton calculation of price of carbon dioxide, increase on the one hand biogas processing sell income 26.36%, operation power cost 47.91% of minimizing industry on the other hand and cost of transportation 70% make biogas processing profit from 0.03 yuan/Nm
3Be increased to 0.544 yuan/Nm
3, reversed this industry infeasible situation of economic benefit in the past.
5, reclaim carbon dioxide, be applied to modern installations agricultural gaseous fertilizer, not only can increase crop yield 70% to 90%, also dissolved the contradiction that agriculture low-carbon (LC) mode production requirement minimizing CO2 emission and population growth need the agricultural product volume increase.The total figure of the biogas liquefied separator structure of described vehicle-mounted type as shown in Figure 1 can be according to needs of production, the scale of specific design device.Large-scale person needs the packing design; Small-sized person can self-containedly design.