CN101949050B - Electroplating support system for mandrel workpieces - Google Patents

Electroplating support system for mandrel workpieces Download PDF

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Publication number
CN101949050B
CN101949050B CN2010105173193A CN201010517319A CN101949050B CN 101949050 B CN101949050 B CN 101949050B CN 2010105173193 A CN2010105173193 A CN 2010105173193A CN 201010517319 A CN201010517319 A CN 201010517319A CN 101949050 B CN101949050 B CN 101949050B
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Prior art keywords
rail car
plug
column
bracing frame
plating machine
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CN2010105173193A
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CN101949050A (en
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黄平
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Tianjin Binhai Longtai Science & Technology Development Co Ltd
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Tianjin Binhai Longtai Science & Technology Development Co Ltd
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Abstract

The invention relates to an electroplating support system for mandrel workpieces, which comprises a pull plating machine and a small rail car, wherein the small rail car is arranged on a track in front of the pull plating machine, a track trailer is arranged and operated on a track between the pull plating machine and the small rail car, a fixed shaft bracket is fixedly arranged on a ground foundation between the track trailer and the pull plating machine, and the fixed shaft bracket, the track trailer and the small rail car support a mandrel to be electroplated in the pull plating machine together. The support system is respectively provided with the fixed support bracket, the track trailer and the small rail car in front of the pull plating machine, the three devices can effectively adjust the supporting height of the mandrel, and the whole adjustment process is good in stability; and in addition, the electroplating support system is reliable in operation and convenient in adjustment, and ensures the quality of electroplating the mandrel by the pull plating machine.

Description

Plug workpiece plated support system
Technical field
The invention belongs to field of metallurgy, relate to the plating of plug, especially a kind of plug workpiece plated support system.
Background technology
Plug belongs to long axis workpiece, is the warp tool in the seamless steel tube production, and length is longer, and is to work under high temperature, the most evil bad condition of highly compressed, therefore requires the technical qualification of plug processing and fabricating very high.Mandrel surface chromium plating is exactly in order to improve plug wear resisting property in use, to require the chromium coating of mandrel surface indeformable under the effect of thermal stresses and stress simultaneously, do not come off.At present, the chrome-faced of plug is carried out drawing on the plating machine, generally need cross the whole plating machine that draws to this major axis class plug, therefore, at the two ends of drawing the plating machine and the middle part all need to be provided with track support and rail car trucks to support plug.At present, existing track support and trailer can't be regulated height according to the diameter of plug, thereby are difficult to guarantee the right alignment when plug is electroplated, and have influenced the electroplating quality and the production efficiency of plug workpiece.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art part, a kind of plug workpiece plated support system is provided, this system architecture is simple, and design science can realize regulating height according to the diameter of plug, simultaneously the stable support plug.
The object of the present invention is achieved like this:
A kind of plug workpiece plated support system, comprise and draw plating machine, small rail car, small rail car is installed in and draws on the preceding track of plating machine, it is characterized in that: operation is equipped with a rail car trucks on the track that draws between plating machine and the small rail car, at rail car trucks and draw and be fixed with a fixing pedestal on the basis, ground between the plating machine, fixedly pedestal, rail car trucks and small rail car together support will be carried out galvanized plug in drawing the plating machine.
And, described rail car trucks comprises bracing frame, the mounting ring of rail wheel and plug, the vertical vertical screw of installing on the work top of bracing frame, the mounting ring of plug is installed on the top of this vertical screw, on the bracing frame work top, threaded engagement is installed adjustment dish and locking plate on the leading screw of lower surface, one halfliner that is meshed with the track leading screw is installed in bracing frame, this halfliner in bracing frame in the made vertical slideway on, following guiding is slided, and install mutually with a brake rod by web plate, the inner end of this brake rod is contained on the transverse slat that installs with bracing frame by the hinge hinge.
And described adjustment dish and locking plate be the uniform respectively push rod that is equipped with on its outer rim cylinder, and the outer end of described brake rod is installed between the support, and by on support, installing motion bar with the location brake rod.
And, described fixedly pedestal is by permanent seat, worktable, bearing support, arbor wheel and pillar stiffener constitute, install four pillar stiffeners on the permanent seat, common installation work platform on four pillar stiffeners, on worktable, install two bearing supports, the common arbor wheel of installing on two bearing supports, each pillar stiffener is by base for post, leading screw, runner and locknut constitute, base for post vertically is packed on the permanent seat, the coaxial leading screw that installs on base for post is installed runner, suit worktable on runner in the engagement of the top of leading screw, locknut is installed in the engagement of leading screw on table plane upper end, at runner uniform four one control levers that are fixed with that directly make progress.
And, described small rail car is by rail wheel, vehicle frame, column and bracing frame constitute, the vehicle frame lower surface is installed two pairs of wheels by crossbeam, at the vehicle frame upper surface column is installed, install bracing frame in the column upper end, the bottom of column is coaxial to be installed in the hollow standpipe that is solidly installed with vehicle frame, be shaped on screw thread on the column in standpipe, this bottom processes threaded column and processes threaded column conical gear with endoporus and be meshed, level is installed one and is regulated horizontal bar on standpipe, this adjusting horizontal bar end in standpipe installs a driving bevel gear, this driving bevel gear engagement column conical gear.
And, at the bracing frame upper surface that the upper end installed of column one soft layer is installed, this soft layer is sponge, cloth or soft plastics.
Advantage of the present invention and positively effect are:
1, this support system is drawing plating machine the place ahead to be separately installed with fixing support rack, rail car trucks and small rail car, and three devices all can effectively be adjusted the height that supports plug, and whole adjustment process stable is good, and reliable operation is easy to adjust.
2, this support system all adopts the threaded engagement mode of leading screw to adjust height, adjusts the precision height, adjusts the efficient height, and is easy to adjust quick, ensured and drawn the electroplating quality of plating machine to plug.
3, the fixedly pedestal of this support system, rail car trucks, small rail car all adopt the mode of runner adjustment, nut locking, simple in structure, to regulate fast, the location is easily, solve the coaxial deviation that is produced when plug is electroplated, guaranteed the galvanized quality level of plug.
4, this support system one-piece construction is simple, and design science is reasonable, has solved the existing problem that exists in support of plating core rod and the operational process of drawing, and has effectively guaranteed the electroplating quality of plug, has improved the electroplating efficiency of plug.
Description of drawings
Fig. 1 is a structural front view of the present invention;
Fig. 2 is the fixedly structural front view of pedestal of the present invention;
Fig. 3 is the right view of Fig. 2;
Fig. 4 is the structural front view of rail car trucks of the present invention;
Fig. 5 is the right view (broken section) of Fig. 4;
Fig. 6 is the structural front view of small rail car of the present invention;
Fig. 7 is the right view of Fig. 6.
Embodiment
Below in conjunction with accompanying drawing embodiments of the invention are further described; Need to prove: present embodiment is descriptive, is not determinate, can not limit protection scope of the present invention with this.
A kind of plug workpiece plated support system, by drawing plating machine 1, fixedly pedestal 2, rail car trucks 3, small rail car 6, fixedly pedestal is packed in and draws on the preceding basis, ground of plating machine, rail car trucks and small rail car are installed on the track 4, and fixedly pedestal, rail car trucks and small rail car are drawing plating machine the place ahead together support will carry out galvanized plug 5 in drawing the plating machine.Narrate the fixedly structure of pedestal, rail car trucks and small rail car below respectively.
1, fixing pedestal: be packed on the basis, ground of drawing before the plating machine, constitute by permanent seat 15, worktable 7, bearing support 8, arbor wheel 9 and pillar stiffener, install four pillar stiffeners on the permanent seat, common installation work platform on four pillar stiffeners, on worktable, install two bearing supports, the common arbor wheel of installing is put plug on arbor wheel on two bearing supports.The height of the worktable that pillar stiffener is installed and adjustable angle, concrete structure is: each pillar stiffener is made of base for post 14, leading screw 13, runner 11 and locknut 10, base for post vertically is packed on the permanent seat, the coaxial leading screw that installs on base for post, in the engagement of the top of leading screw runner is installed, suit worktable on runner, locknut is installed in the leading screw upper end engagement on table plane.At runner uniform four one control levers 12 that are fixed with that directly make progress, can realize the rotation of runner by control stick, thereby reach the rising and the decline of worktable, and then adopt locknut to be locked.Adjust each root pillar stiffener, can realize the height of whole worktable and the adjustment of angle, thus the right alignment of accurately regulating plug, and guaranteeing that plug is galvanized carries out smoothly.Injury-free for the outer edge surface that guarantees plug, at the arbor wheel outside surface one soft layer such as sponge, cloth or soft plastics can be installed.
2, rail car trucks: install in orbit, and mesh track leading screw 27 and plug synchronous operation in orbit, be provided with two rail car truckses in the present embodiment accompanying drawing.Rail car trucks is by bracing frame 29, rail wheel 26, vertical screw 22, mounting ring 16, subpanel 18 and locking plate 20 constitute, four jiaos of bracing frame the rail wheel that orbits is installed, the vertical vertical screw of installing on the work top of bracing frame, install a mount pad 17 on the leading screw top, the mounting ring of plug is installed on mount pad, on the bracing frame work top, threaded engagement is installed adjustment dish and locking plate on the leading screw of lower surface, adjustment dish and locking plate be the uniform respectively push rod 19 that is equipped with on its outer rim cylinder, 21, the adjustment dish can be realized the adjustment of engagement up and down of vertical screw by the push rod rotation, thereby adjust the height that supports plug, locking plate can lock the position location of adjustment dish by its push rod.One halfliner 32 is installed in bracing frame, and the track leading screw that this halfliner is engaged between the track to be installed realizes that trailer moves forward and backward under lead screw transmission, make the same moved further of trailer and plug.Upper and lower guiding is slided in can be in the bracing frame made vertical slideway 31 of halfliner, this halfliner installs with a brake rod 24 mutually by web plate 33, the inner end of this brake rod is contained on the transverse slat 23 that installs with bracing frame by hinge 30 hinges, its outer end is installed between the support 25, by lifting of brake rod, can promote halfliner and the leading screw that makes it to de-orbit, put down brake rod and after installing motion bar 28 on the support, can locate brake rod, this moment, the halfliner engagement was installed on the track leading screw, can realize the same moved further of trailer and plug thus.Injury-free for the outer edge surface that guarantees plug, at the mounting ring internal surface one soft layer such as sponge, cloth or soft plastics can be installed.
3, small rail car: install in orbit, be arranged on after the rail car trucks, belong to motor-car character.Small rail car is made of rail wheel 40, vehicle frame 39, column 37 and bracing frame 35, and the vehicle frame bottom surface is installed two pairs of rail wheels, at the vehicle frame upper surface column is installed, and installs bracing frame in the column upper end.Install a standpipe 36 on vehicle frame, the bottom of coaxial package column is shaped on screw thread on the column in standpipe in this standpipe, and this bottom processes threaded column 41 and processes threaded column conical gear 42 with endoporus and be meshed; The column conical gear can be equipped with bearing (not illustrating among the figure) and be fixed on the standpipe below this column conical gear of processing; Level is installed one and is regulated horizontal bar 38 on standpipe, regulates horizontal bar and stretches out standpipe, and this adjusting horizontal bar end in standpipe installs a driving bevel gear 43, this driving bevel gear engagement column conical gear.By the engagement of driving bevel gear and column conical gear, the X-axis that makes the Y-axis of adjusting horizontal bar transfer the column conical gear to is rotated thus, and the column conical gear drives column, can make the column lifting.
The bracing frame upper surface that the upper end installed at column is installed a soft layer 34, and this soft layer is sponge, cloth or soft plastics, and is injury-free with the outer edge surface that guarantees plug.

Claims (6)

1. plug workpiece plated support system, comprise and draw plating machine, small rail car, small rail car is installed in and draws on the preceding track of plating machine, it is characterized in that: operation is equipped with a rail car trucks on the track that draws between plating machine and the small rail car, at rail car trucks and draw and be fixed with a fixing pedestal on the basis, ground between the plating machine, fixedly pedestal, rail car trucks and small rail car together support will be carried out galvanized plug in drawing the plating machine.
2. plug workpiece plated support according to claim 1 system, it is characterized in that: described rail car trucks comprises bracing frame, the mounting ring of rail wheel and plug, the vertical vertical screw of installing on the work top of bracing frame, the mounting ring of plug is installed on the top of this vertical screw, on the bracing frame work top, threaded engagement is installed adjustment dish and locking plate on the leading screw of lower surface, one halfliner that is meshed with the track leading screw is installed in bracing frame, this halfliner in bracing frame in the made vertical slideway on, following guiding is slided, and install mutually with a brake rod by web plate, the inner end of this brake rod is contained on the transverse slat that installs with bracing frame by the hinge hinge.
3. plug workpiece plated support according to claim 2 system, it is characterized in that: described adjustment dish and locking plate be the uniform respectively push rod that is equipped with on its outer rim cylinder, the outer end of described brake rod is installed between the support, and by on support, installing motion bar with the location brake rod.
4. plug workpiece plated support according to claim 1 system, it is characterized in that: described fixedly pedestal is by permanent seat, worktable, bearing support, arbor wheel and pillar stiffener constitute, install four pillar stiffeners on the permanent seat, common installation work platform on four pillar stiffeners, on worktable, install two bearing supports, the common arbor wheel of installing on two bearing supports, each pillar stiffener is by base for post, leading screw, runner and locknut constitute, base for post vertically is packed on the permanent seat, the coaxial leading screw that installs on base for post, in the engagement of the top of leading screw runner is installed, suit worktable on runner, locknut is installed in the engagement of leading screw on table plane upper end, at runner uniform four one control levers that are fixed with that directly make progress.
5. plug workpiece plated support according to claim 1 system, it is characterized in that: described small rail car is by rail wheel, vehicle frame, column and bracing frame constitute, the vehicle frame lower surface is installed two pairs of wheels by crossbeam, at the vehicle frame upper surface column is installed, install bracing frame in the column upper end, the bottom of column is coaxial to be installed in the hollow standpipe that is solidly installed with vehicle frame, be shaped on screw thread on the column in standpipe, this bottom processes threaded column and processes threaded column conical gear with endoporus and be meshed, level is installed one and is regulated horizontal bar on standpipe, this adjusting horizontal bar end in standpipe installs a driving bevel gear, this driving bevel gear engagement column conical gear.
6. plug workpiece plated support according to claim 5 system, it is characterized in that: the bracing frame upper surface that the upper end installed at column is installed a soft layer, and this soft layer is sponge, cloth or soft plastics.
CN2010105173193A 2010-10-22 2010-10-22 Electroplating support system for mandrel workpieces Active CN101949050B (en)

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Application Number Priority Date Filing Date Title
CN2010105173193A CN101949050B (en) 2010-10-22 2010-10-22 Electroplating support system for mandrel workpieces

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Application Number Priority Date Filing Date Title
CN2010105173193A CN101949050B (en) 2010-10-22 2010-10-22 Electroplating support system for mandrel workpieces

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CN101949050A CN101949050A (en) 2011-01-19
CN101949050B true CN101949050B (en) 2011-10-05

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2205834Y (en) * 1994-08-01 1995-08-23 张清泉 Automatic mechanical transport unit of track for electroplating
CN201817564U (en) * 2010-10-22 2011-05-04 天津滨海龙泰科技发展有限公司 Core rod workpiece electroplating support system

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8110077B2 (en) * 2008-03-06 2012-02-07 Suzuki Motor Corporation Sealing jig and plating treatment apparatus
CN201411500Y (en) * 2009-04-08 2010-02-24 天津滨海龙泰科技发展有限公司 Pull-plating machine for long-axis workpieces
CN201495304U (en) * 2009-10-12 2010-06-02 天津滨海龙泰科技发展有限公司 Electroplate supporting small rail car of core rod workpieces

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2205834Y (en) * 1994-08-01 1995-08-23 张清泉 Automatic mechanical transport unit of track for electroplating
CN201817564U (en) * 2010-10-22 2011-05-04 天津滨海龙泰科技发展有限公司 Core rod workpiece electroplating support system

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