Summary of the invention
The technical problem to be solved in the present invention is the above-mentioned deficiency at prior art, provides a kind of brisance strong, lower, the stay-in-grade high-strength emulsified explosive of energy consumption.
Another technical problem that the present invention will solve provides a kind of preparation method of above-mentioned high-strength emulsified explosive.
Last technical scheme of the present invention is such: a kind of high-strength emulsified explosive, it is to be mixed by following A, B two components, and wherein the proportioning raw materials of A compositions in weight percentage is: ammonium nitrate 75~85%, water 9~14%, nitrate 3~5%, urea 0.3~2.0%, modified span-80 emulsifying agent 0.3~3.5%, compound oil phase 0.3~3.5%, paraffin 1~1.5% and fast foaming agent 0.8~3% are formed; The B component is one of them of ammonium nitrate or ammonium nitrate or saltpetre; The weight ratio of A component and B component is: 88~96: 4~12.
Further, in above-mentioned a kind of high-strength emulsified explosive, described nitrate is one of them of SODIUMNITRATE, saltpetre or magnesium nitrate; Described compound oil phase is the mixture of paraffin and Vaseline, and the weight ratio between them is 1: 1; Described modified span-80 emulsifying agent is the mixture of soyflour emulsifying agent and Span-80 emulsifying agent, and the weight percent between them is 40~60: 60~40; Described fast foaming agent is made up of the following raw material of weight percent, Sodium Nitrite 20~40%, ammonium nitrate 20~40%, water 20~59%, phosphoric acid 0.05~0.5%, thiocarbamide 0.05~0.5%.
Back of the present invention one technical scheme is such: a kind of preparation method of high-strength emulsified explosive is characterized in that comprising the steps:
When (1) treating that water temp rises to 100 ℃, add ammonium nitrate, nitrate, urea successively, heat, stir, dissolve, dissolution time 30~40 minutes when treating that temperature rises to 95~105 ℃, is incubated standbyly, is water;
(2) compound oil phase, paraffin are heated dissolving, dissolution time 30~40 minutes, insulation when treating that temperature rises to 85~95 ℃ uses that to add modified span-80 emulsifier mix in preceding 10 minutes even, is oil phase;
(3) with after above-mentioned water, the oil phase filtration, mix emulsification;
(4) after the emulsification, cool to 45~65 ℃, add the fast foaming agent, promptly get the A component;
(5) press the proportioning of A component and B component, the B component is joined in the A component mix promptly.
Technology of the present invention is simple, and energy-conserving and environment-protective have following innovative point:
(1) directly adds ammonium nitrate in the sensitization operation, do not need to add gentle wasteful amount steam (or electric energy), have energy-saving and emission-reduction, meet national low-carbon economy policy.
(2) add ammonium nitrate, effectively changed the quality of explosive oxygen balance, make the emulsion explosive of original negative oxygen balance in the explosive reaction process, improve quick-fried gentle specific volume greatly, prevent the generation of solid carbon, directly improved the capacity for work (brisance) of emulsion explosive.
(3) add ammonium nitrate, it has certain regulating effect to explosive density, helps the stabilizing and increasing of blast performance indexs such as induced detonation, explosion velocity of explosive.
(4) add ammonium nitrate in the sensitization operation and need not additionally to increase equipment, make original sensitization machine a tractor serves several purposes, reduce project investment, low production cost is easily realized scale operation.
(5) add ammonium nitrate in the sensitization operation, it does not influence the rising of partial crystallization point, has guaranteed original emulsive quality, has kept the anti-water characteristic of emulsion explosive itself.
(6) add ammonium nitrate in the sensitization operation, no dust discharge does not have " three wastes " and pollutes, and helps worker's physical and mental health and environment protection.
Embodiment
Consult shown in Figure 1, technical process of the present invention mainly comprises preparation, the preparation of oil phase, emulsification, sensitization, the packing of water, its crucial technology point is to add ammonium nitrate or ammonium nitrate or saltpetre when sensitization, under the not high situation of power consumption, effectively changed the quality of explosive oxygen balance, make the emulsion explosive of original negative oxygen balance in the explosive reaction process, improve quick-fried gentle specific volume greatly, prevent the generation of solid carbon, directly improved the capacity for work (brisance) of emulsion explosive, technical process of the present invention has been described in detail in detail below by embodiment.
Embodiment 1
9 kilograms of tap water are added the aqueous phase dissolved jar be warming up to 100 ℃, power 3KW, 1420 rev/mins of rotating speeds, add 80 kilograms of ammonium nitrate then, the dissolving of heating of 3.5 kilograms of SODIUMNITRATE, 1 kg urea is when treating that temperature rises to 100 ℃, be incubated standbyly, dissolution time is 35 minutes; 1.5 kilograms of paraffin, 3 kilograms of compounded oils added in the oil phase dissolving vessel (1.5KW, 1430 rev/mins) mutually successively heat up, solvent temperature is 85 ℃, dissolution time is 35 minutes, use added 2.0 kilograms of modified span-80 emulsifying agents in preceding 10 minutes, insulation is standby, modified span-80 emulsifying agent is the compound of 0.8 kilogram of soyflour emulsifying agent and 1.2 kilograms of Span-80 emulsifying agents; With above-mentioned water, after oil phase material filters, deliver to water handling equipment and oil phase delivery system and to carry out emulsification in the emulsor, power is 15KW, 1470 rev/mins of rotating speeds, entering steel band then cools off automatically, temperature drops to 63 ℃, after the cooling, automatically by foaming delivery system (power: 0.75kw, 104 rev/mins of rotating speeds), add 2 kilograms of continuous sensitizations of fast foaming agent, whipping agent is 440 gram Sodium Nitrites, 440 gram ammonium nitrate, 1.1 kg water, 10 gram phosphoric acid, 10 gram thiocarbamides, and add 8 kilograms of ammonium nitrates and mix, after obtaining 108 kilograms of high-strength emulsified explosives, be sent to packing and be packaged into the explosive finished product by different size.
Embodiment 2
11 kilograms of tap water are added the aqueous phase dissolved jars heat up, add the dissolving of heating of 78 kilograms of ammonium nitrate, 5 kilograms of SODIUMNITRATE, 0.3 kg urea then, when treating that temperature rises to 103 ℃, be incubated standbyly, dissolution time is 40 minutes; 1.5 kilograms of paraffin, 2.7 kilograms of compounded oils added in the oil phase dissolving vessel mutually successively heat up, solvent temperature is 90 ℃, dissolution time is 30 minutes, be incubated standbyly, use that to add 1.5 kilograms of modified span-80 emulsifying agents, modified span-80 emulsifying agents in preceding 10 minutes be the compound of 0.9 kilogram of soyflour emulsifying agent and 0.6 kilogram of Span-80 emulsifying agent; With above-mentioned water, after oil phase material filters, deliver to water handling equipment and oil phase delivery system and to carry out emulsification in the emulsor, being sent to cooler with emulsion pump then lowers the temperature automatically, temperature drops to 60 ℃, after the cooling, automatically by the foaming delivery system, add 2.5 kilograms of continuous sensitizations of fast foaming agent, whipping agent is 750 gram Sodium Nitrites, 750 gram ammonium nitrate, 985 gram water, gram phosphoric acid, 7.5 gram thiocarbamide, and add 10 kilograms of ammonium nitrates and mix through sensitization machines continuously, obtain 110 kilograms of high-strength emulsified explosives after, be sent to packing, be packaged into the explosive finished product by different size.
Embodiment 3
9 kilograms of tap water are added the aqueous phase dissolved jars heat up, add the dissolving of heating of 77 kilograms of ammonium nitrate, 5 kilograms of SODIUMNITRATE, 2 kg urea then, when treating that temperature rises to 100 ℃, be incubated standbyly, dissolution time is 40 minutes; 1.5 kilograms of paraffin, 3.5 kilograms of compounded oils added in the oil phase dissolving vessel mutually successively heat up, solvent temperature is 90 ℃, dissolution time is 30 minutes, be incubated standbyly, use that to add 2 kilograms of modified span-80 emulsifying agents, modified span-80 emulsifying agents in preceding 10 minutes be the mixture of 1 kilogram of soyflour emulsifying agent and 1 kilogram of Span-80 emulsifying agent; With above-mentioned water, after oil phase material filters, deliver to water handling equipment and oil phase delivery system and to carry out emulsification in the emulsor, being sent to cooler with emulsion pump then lowers the temperature automatically, temperature drops to 60 ℃, after the cooling, automatically by the foaming delivery system, add 2 kilograms of continuous sensitizations of fast foaming agent, whipping agent is 750 gram Sodium Nitrites, 750 gram ammonium nitrate, 985 gram water, 7.5 gram phosphoric acid, 7.5 gram thiocarbamide, and add 13.3 kilograms of ammonium nitrates and mix through sensitization machines continuously, obtain 113.3 kilograms of high-strength emulsified explosives after, be sent to packing, be packaged into the explosive finished product by different size.
Embodiment 4
9 kilograms of tap water are added the aqueous phase dissolved jars heat up, add the dissolving of heating of 85 kilograms of ammonium nitrate, 3 kilograms of magnesium nitrates, 0.3 kg urea then, when treating that temperature rises to 105 ℃, be incubated standbyly, dissolution time is 40 minutes; 1 kilogram of paraffin, 0.5 kilogram of compounded oil added in the oil phase dissolving vessel mutually successively heat up, solvent temperature is 90 ℃, dissolution time is 30 minutes, be incubated standbyly, use that to add 1 kilogram of modified span-80 emulsifying agent, modified span-80 emulsifying agent in preceding 10 minutes be the mixture of 0.4 kilogram of soyflour emulsifying agent and 0.6 kilogram of Span-80 emulsifying agent; With above-mentioned water, after oil phase material filters, deliver to water handling equipment and oil phase delivery system and to carry out emulsification in the emulsor, being sent to cooler with emulsion pump then lowers the temperature automatically, temperature drops to 60 ℃, after the cooling, automatically by the foaming delivery system, add 2.2 kilograms of continuous sensitizations of fast foaming agent, whipping agent is 750 gram Sodium Nitrites, 750 gram ammonium nitrate, 985 gram water, 7.5 gram phosphoric acid, 7.5 gram thiocarbamide, and add 4.2 kilograms of saltpetre and mix through sensitization machines continuously, obtain 104.2 kilograms of high-strength emulsified explosives after, be sent to packing, be packaged into the explosive finished product by different size.
Embodiment 5
10 kilograms of tap water are added the aqueous phase dissolved jars heat up, add the dissolving of heating of 82.5 kilograms of ammonium nitrate, 3 kilograms of magnesium nitrates, 0.5 kg urea then, when treating that temperature rises to 102 ℃, be incubated standbyly, dissolution time is 30 minutes; 1 kilogram of paraffin, 1.5 kilograms of compounded oils added in the oil phase dissolving vessel mutually successively heat up, solvent temperature is 90 ℃, dissolution time is 30 minutes, be incubated standbyly, use that to add 1.5 kilograms of modified span-80 emulsifying agents, modified span-80 emulsifying agents in preceding 10 minutes be the mixture of 0.6 kilogram of soyflour emulsifying agent and 0.9 kilogram of Span-80 emulsifying agent; With above-mentioned water, after oil phase material filters, deliver to water handling equipment and oil phase delivery system and to carry out emulsification in the emulsor, being sent to cooler with emulsion pump then lowers the temperature automatically, temperature drops to 60 ℃, after the cooling, automatically by the foaming delivery system, add 2.5 kilograms of continuous sensitizations of fast foaming agent, whipping agent is 750 gram Sodium Nitrites, 750 gram ammonium nitrate, 985 gram water, 7.5 gram phosphoric acid, 7.5 gram thiocarbamide, and add 9 kilograms of ammonium nitrates and mix through sensitization machines continuously, obtain 109 kilograms of high-strength emulsified explosives after, be sent to packing, be packaged into the explosive finished product by different size.
The emulsion explosive performance of each embodiment is shown in Table 1.
Table 1 emulsion explosive performance test data of the present invention
Scheme |
Explosion velocity m/s |
Induced detonation cm |
Brisance mm |
Capacity for work ml |
Storage period d |
Embodiment 1 |
5.0×10
3 |
9 |
17.52 |
323 |
180 |
Embodiment 2 |
4.8×10
3 |
10 |
18.01 |
328 |
180 |
Embodiment 3 |
4.8×10
3 |
10 |
18.01 |
330 |
180 |
Embodiment 4 |
4.6×10
3 |
8 |
16.38 |
322 |
180 |
Embodiment 5 |
4.7×10
3 |
10 |
17.66 |
322 |
180 |
As can be seen from Table 1, its acting ability of emulsion explosive of the present invention reached the standard of high-strength emulsified explosive, and its package stability is also better all greater than more than the 320ml.