CN101948287B - 一种干法脱硫灰稳定碎石 - Google Patents
一种干法脱硫灰稳定碎石 Download PDFInfo
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Abstract
本发明公开了一种干法脱硫灰稳定碎石,所述干法脱硫灰稳定碎石由下列组成物及重量比组成:激励剂0.1~8.0%,干法脱硫灰9.0%~30.0%,碎石62%.0~90.0%,以上各组成之和为100%。其中激励剂选自普通硅酸盐水泥。本发明的干法脱硫灰稳定碎石施工性能好,抗压强度高,7d抗压强度可满足高速、一级公路和二级及二级以下公路水泥稳定碎石抗压强度要求,且具有一定的微膨胀性,可有效减少路面基层收缩裂纹。本发明不但解决了干法脱硫灰安全处置的问题,同时也减轻了干法脱硫灰对环境的污染,变废为宝,创造经济效益。
Description
技术领域
本发明涉及一种干法脱硫灰稳定碎石,属于道路工程材料技术领域。
背景技术
近几年来,随着我国火电行业烟气脱硫的普及,脱硫副产物成为了又一大工业固废材料。这些脱硫副产物堆积户外,占用土地,同时还有可能再次释放SO2,破坏生态环境。本发明所述干法脱硫灰就是干法烟气脱硫工艺的产物。干法脱硫灰不同于一般粉煤灰,其具有高钙高硫性,另外它含有多种对水泥、混凝土安定性、耐久性不利的因素,如过高的SO3、f-CaO含量,特有的CaSO3成分,接近标准极限的烧失量等。
现有的道路铺设技术一般采用水泥稳定碎石,二灰稳定碎石,需要消耗大量的水泥、石灰,产生石灰匮乏、废弃物排放量大等问题,不符合可持续发展的问题。因此,开展干法脱硫灰的路用性能研究,探索干法脱硫灰从废弃物变成资源的发展道路,对道路建设、电厂安全运行、改善环境、发展循环经济均具有重要意义。
发明内容
本发明的目的是为了提供一种干法脱硫灰稳定碎石,以实现干法脱硫灰的资源化利用,同时减少道路工程对石灰、水泥的过度消耗。
本发明的目的可以通过以下技术方案来实现。
一种干法脱硫灰稳定碎石,按重量百分比计,其组成和含量如下:
激励剂0.1~8.0%
干法脱硫灰9.0%~30.0%
碎石62.0%~90.0%
所述的所述的干法脱硫灰为干法烟气脱硫工艺产生的干法脱硫灰,28d强度活性大于60%(依据GB 1596测试)。
所述的激励剂为普通硅酸盐水泥。具体配制方法依据公路工程无机结合料稳定材料试验规程进行。
a) 提供普通硅酸盐水泥、干法脱硫灰、碎石;b)采用重型击实试验确定普通硅酸盐水泥、干法脱硫灰混合料最大干密度;c)依据最大干密度,采用静压法成型试块,进行无侧限抗压强度,确定普通硅酸盐水泥、干法脱硫灰合适配比;d)按照公路工程无机结合料稳定材料试验规程,进行无机结合料的击实实验,确定普通硅酸盐水泥、干法脱硫灰、碎石混合料(普通硅酸盐水泥:干法脱硫灰:碎石=0.1~8.0%:9.0%~30.0%:62.0%~90.0%)的最大干密度;e)确定干法脱硫灰稳定碎石合适配比。
本发明的优点是施工性能好,抗压强度高,其7d强度能够满足高速、一级公路和二级及二级以下公路水泥稳定碎石抗压强度要求,且具有一定的微膨胀性,可有效减少路面基层收缩裂纹。
具体实施方式
下面结合具体实施例进一步阐述本发明的技术特点。
本发明用干法脱硫灰为上海宝田新型建材有限公司提供,其主要物化性能见表1、表2;
以下参照实施例,对本发明作进一步的说明。但应当认为,实施例仅是说明性,而不应对本发明的保护范围起限制作用。
实施例1
本实施例采用石灰作激励剂,石灰:干法脱硫灰(重量比)=1:3和1:4,并与二灰结合料作比较,采用室内击实试验确定最大干密度、最佳含水率,见表3;
依据最大干密度用静压法制备试件,测试石灰-干法脱硫灰结合料的无侧限抗压强度,养生的最后一天,将试件浸泡在水中,再测试的称为湿压,养生期间不在水中浸泡而直接测试的称为干压。试验结果列于表4;
试验表明:
1)干压时石灰-干法脱硫灰结合料具有一定强度;
2)石灰-干法脱硫灰结合料试件在水中浸泡一天后全部崩解,而二灰结合料试件完好无损。
因此,用干法脱硫灰代替普通粉煤灰做二灰碎石基层不可行。
实施例2
本实施例采用水泥作激励剂,水泥:干法脱硫灰(重量比)=1:3和1:4,并与水泥-普通粉煤灰结合料作比较,采用室内击实试验确定最大干密度、最佳含水率,见表5;
依据最大干密度用静压法制备试件,测试水泥-干法脱硫灰结合料的无侧限抗压强度,试验结果列于表6;
试验表明:
水泥对干法脱硫灰的激励效果优,在水泥:干法脱硫灰=1:3的情况下,7d的湿压强度比水泥-普通粉煤灰的大88%。
实施例3
本实施例采用水泥作为激励剂,进行水泥干法脱硫灰碎石试验。水泥:干法脱硫灰=1:9,结合料:集料=20:80。试验结果见表7;
由表可知:
1)随着龄期的增长,试件的强度也随之增长,与延迟无关,且14d强度均为7d强度的1.9倍左右。
2)温度对试件强度的影响很大:35℃的养生温度下的强度是25℃养生温度下的4倍左右,且试件的强度都大于规范要求的0.5MPa。
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有更改和变化。凡在本发明的精神和原则之内,所作的任何修改、改进等,均应包括在本发明的保护范围之内。
Claims (3)
1.一种干法脱硫灰稳定碎石,其特征在于:按重量百分比计,其组成和含量如下:
激励剂 0.1~8.0%
干法脱硫灰 9.0%~30.0%
碎石 62.0%~90.0%。
2.根据权利要求1所述的干法脱硫灰稳定碎石,其特征在于:所述的干法脱硫灰为干法烟气脱硫工艺产生的干法脱硫灰,28d强度活性大于60%。
3.根据权利要求1所述的干法脱硫灰稳定碎石,其特征在于:所述的激励剂为普通硅酸盐水泥。
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CN102249628B (zh) * | 2011-06-03 | 2012-12-05 | 济南高新区工业废弃物利用研发中心 | 干法脱硫灰干混砂浆 |
CN102942339B (zh) * | 2012-11-08 | 2015-11-04 | 山西洪远机械设备有限公司 | 一种脱硫灰砌块 |
CN114960323A (zh) * | 2022-04-22 | 2022-08-30 | 东南大学 | 利用脱硫灰对高含水率土体进行快速降湿的方法 |
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CN1749201A (zh) * | 2005-08-04 | 2006-03-22 | 上海交通大学 | 粉煤灰透水路面混凝土 |
CN101565281A (zh) * | 2008-04-23 | 2009-10-28 | 上海市市政规划设计研究院 | 建筑陶瓷压滤泥改性石灰粉煤灰稳定碎石 |
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CN1749201A (zh) * | 2005-08-04 | 2006-03-22 | 上海交通大学 | 粉煤灰透水路面混凝土 |
CN101565281A (zh) * | 2008-04-23 | 2009-10-28 | 上海市市政规划设计研究院 | 建筑陶瓷压滤泥改性石灰粉煤灰稳定碎石 |
Non-Patent Citations (1)
Title |
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王文龙等.干法半干法脱硫灰的特性与综合利用研究.《电站系统工程》.2005,第21卷(第5期),27-29. * |
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