A kind of ion polymer battery pack assembling structure and assemble method
Technical field
The present invention relates to a kind of battery pack package assembly and assemble method.
Background technology
In recent years, the applied in any combination of lithium ion polymer battery is more and more extensive, such as the driving power of notebook computer, cordless power tool, Moped Scooter etc.This type of driving power, namely so-called lithium ion polymer battery is put in the practical application.Consider that lithium ion polymer battery shell (aluminum-plastic composite membrane) avoids the protection needs of exterior vibration, scuffing etc., generally this type of polymer battery will add shell and uses, particularly battery pack.
This type of battery pack when combination general ultra-sonic welded or the ultra-sonic welded of adopting use again soldering, during battery pack is used, if there is a battery to have problem not use, change very inconveniently, even to change whole Battery pack.Waste greatly.
Simultaneously, battery in use, along with the decline in life-span, battery will increase because of expanded thickness, generally will increase by 10% thickness.Traditional compound mode can not be born this variable, and battery pack is using the later stage distortion serious, and battery can not use even.
Summary of the invention
The technical assignment of the technical problem to be solved in the present invention and proposition is that the prior art scheme is improved and improved; provide a kind of ion polymer battery pack assembling structure and assemble method, to reach effective protection battery, be convenient to dismounting, to prolong the purpose of life of product.For this reason, the present invention takes following technical scheme.
A kind of package assembly of lithium ion polymer battery pack, battery comprise battery case and battery fixed part; Battery case is rectangular, it stretches out and forms the battery fixed part, the positive and negative lug of being located on the battery case is overhanging in fixed part, it is characterized in that: isolate by the assembling frame between the adjacent cell, described assembling frame is cuboid, its middle part has the rectangular battery container cavity that runs through upper and lower surface, battery accommodating chamber periphery is assembling frame frame section, battery accommodating chamber and battery case match battery case are stretched in the battery accommodating chamber, frame section and battery fixed part match, and the height of assembling frame is greater than the thickness of battery; Thereby four jiaos of described assembling frame are provided with connecting hole and to wear bolt the battery fixed part are clipped between the two assembling frame frame sections, the positive and negative lug of battery is overhanging in assembling frame frame section, the downward bending of the negative electrode lug of battery overlaps with the positive pole ear of next battery, and the positive pole ear of battery upwards bends the negative lug overlap joint with a upper battery.There is the protection of assembling frame the battery pack outside, effectively protects battery to avoid damage, avoids exterior vibration, scuffing, and the assembling frame adopts resin or the plastic material of insulation.The lug of battery pack adopts the mode of overlap joint to replace welding manner, has avoided in process of production the failure welding product, and convenient for assembly or fractionation, is convenient to the replacing of bad battery.The height of assembling frame takes into full account the cell expansion factor greater than the thickness of battery, is beneficial to the life-span that prolongs product.
As the further of technique scheme improved and replenish, the present invention also comprises following additional technical feature.
The package assembly of battery pack is layer structure up and down, and the battery pack top is provided with loam cake, and the battery pack below is provided with lower cover; The cuboid of described upper and lower cover for matching with battery, both four jiaos be equipped with the through hole relative with assembling the frame connecting hole, the lower surface of loam cake is provided with the rectangular battery container cavity that matches with battery case.
Described battery is single groove battery, and the battery fixed position is in the lower end of battery case; The upper surface of described lower cover is that the plane is to offset with the battery fixed part.
Described battery is the double flute battery, and the battery fixed position is in the middle part of battery case; The upper surface of described lower cover is provided with a rectangular battery container cavity that matches with battery case.
The side of described loam cake and assembling frame is provided with the mounting groove of rectangle, mounting groove is embedded with the fixed block of offering two screwed holes, fixed block is positioned at the inboard of positive and negative lug lap-joint, the outside of positive and negative lug lap-joint is provided with a grip block, and two screws pass grip block and are screwed onto the positive and negative lug that will overlap on the fixed block and are pressed between fixed block and the grip block.Grip block, fixed block can adopt metallic copper, to increase bonding strength, improve conductivity.
The assembling frame height be higher than 10-20% of cell thickness, the height in battery accommodating chamber be higher than battery case high 10-20%.
Described battery is the single-sided electrode battery, and the positive and negative lug of single-sided electrode battery is positioned at homonymy, and corresponding mounting groove all is positioned at assembling frame homonymy with it, and the mounting groove dislocation row that adjacent sets is shelved establishes.
Described battery is the bilateral electrode battery, the positive and negative lug of single-sided electrode battery is divided into the battery both sides, corresponding mounting groove is positioned at assembling frame both sides with it, the anode ear of battery is bending and upper cell cathode ear pole overlap joint upwards, be positioned at the lug bending downwards and next cell positive pole ear overlap joint of opposite side, the mounting groove interval row on the homonymy assembling frame establishes.
A kind of assemble method of lithium ion polymer battery pack is characterized in that it may further comprise the steps:
1) loam cake with lower cover, a N battery, a N-1 assembling frame, charged pool container cavity stacks up and down, is isolated by the assembling frame between the battery;
2) bolt is spirally connected with nut after passing loam cake, battery, assembling frame, lower cover, and the battery pack of stratiform is fixed;
3) be positioned at the anode of the just very battery pack that goes up battery most, being positioned at the negative pole that plays battery most is the negative electrode of battery pack, and the anode of battery pack and negative electrode are used for being connected with outer conductor; The downward bending of the negative lug of intermediate cell overlaps with the positive pole ear of next battery, and positive pole ear upwards bends the negative lug overlap joint with a upper battery;
4) be positioned at the outer grip block of being sidelong of battery positive and negative electrode lug lap-joint, screw passes grip block the positive and negative electrode lug of overlap joint is fixed on the assembling frame, realizes being connected in series of battery pack.
Make up easy for installationly, guarantee product quality, be convenient to check, improved production efficiency.
Establish a rectangle mounting groove on the assembling frame, the fixed block of embedding one metal material is offered two screws at fixed block in mounting groove, and screw passes grip block and fixed block is spirally connected, and positive and negative lug is between two screws.
Beneficial effect: there is the protection of assembling frame the battery pack outside, effectively protects battery to avoid damage, avoids exterior vibration, scuffing, and the assembling frame adopts resin or the plastic material of insulation.The lug of battery pack adopts the mode of overlap joint to replace welding, has avoided in process of production the failure welding product, and convenient for assembly or fractionation, is convenient to the replacing of bad battery.The height of assembling frame takes into full account the cell expansion factor greater than the thickness of battery, is beneficial to the life-span that prolongs product.
Description of drawings
Fig. 1 is single-sided electrode battery pack assembling perspective view.
Fig. 2 is one-sided single groove battery pack assembling sectional structure schematic diagram.
Fig. 3 is one-sided single groove battery pack assembling explosion structural representation.
Fig. 4 is bilateral electrode battery group assembling perspective view.
Fig. 5 is bilateral list groove battery pack assembling sectional structure schematic diagram.
Fig. 6 is bilateral double flute battery pack assembling sectional structure schematic diagram.
Fig. 7 is bilateral double flute battery pack assembling explosion structural representation.
Embodiment
Below in conjunction with Figure of description technical scheme of the present invention is described in further detail.
Embodiment one:
As shown in Figure 1, 2, 3, the battery pack package assembly comprises loam cake 1, lower cover 2, is positioned between the two N battery and N-1 assembling frame 3.Battery comprises battery case 6 and battery fixed part 7; Battery case 6 is rectangular, battery case 6 stretches out and forms battery fixed part 7, just be located on the battery case 6, the negative electrode lug 8 outer fixed parts 7 of stretching in, more than illustrated battery be the single-sided electrode battery, the single-sided electrode battery just, negative electrode lug 8 is positioned at homonymy, isolate by assembling frame 3 between the adjacent cell, assembling frame 3 is cuboid, its middle part has to be run through, the rectangular battery container cavity of lower surface, battery accommodating chamber periphery is assembling frame 3 frame sections, battery accommodating chamber and battery case 6 match battery case 6 are stretched in the battery accommodating chamber, frame section and battery fixed part 7 match, the height of assembling frame 3 is greater than the thickness of battery, and the height of assembling frame 3 is higher than 10-20% of cell thickness; Thereby four jiaos of assembling frame 3 are provided with connecting hole 9 and to wear bolt battery fixed part 7 are clipped between two assembling framves, the 3 frame sections, the positive and negative lug 8 outer assembling frame 3 frame sections of stretching in of battery, the negative electrode lug 8 downward bendings of battery and positive pole ear 8 overlap joints of next battery, the positive pole ear 8 of battery upwards bends negative lug 8 overlap joints with a upper battery.The package assembly of battery pack is layer structure up and down, and the battery pack top is provided with loam cake 1, and the battery pack below is provided with lower cover 2; Upper and lower cover 2 cuboid for matching with battery, both four jiaos be equipped with the through hole relative with assembling frame 3 connecting holes 9, the lower surface of loam cake 1 is provided with the rectangular battery container cavity that matches with battery case 6.The side of upper and lower cover 2 and assembling frame 3 is provided with the mounting groove 11 of rectangle, mounting groove 11 is embedded with the fixed block 4 of offering two screwed holes, fixed block 4 is positioned at the inboard of positive and negative lug 8 lap-joints, the outside of positive and negative lug 8 lap-joints is provided with a grip block 5, two screws 10 pass grip block 5 and are screwed onto the positive and negative lug 8 that will overlap on the fixed block 4 and are pressed between fixed block 4 and the grip block 5, the mounting groove 11 corresponding with electrode lug 8 positions all is positioned at assembling frame 3 homonymies, and the mounting groove 11 dislocation rows that adjacent sets is shelved on 3 establish.
If battery is single groove battery, shown in Fig. 2,3, battery fixed part 7 is positioned at the lower end of battery case 6; The upper surface of lower cover 2 is that the plane is to offset with battery fixed part 7.
If battery is the double flute battery, battery fixed part 7 is positioned at the middle part of battery case 6; The upper surface of lower cover 2 is provided with a rectangular battery container cavity that matches with battery case 6, the height in battery accommodating chamber be higher than battery case 6 high 10-20%.
The anode of battery pack is the positive pole of the first battery, it is bending upwards, the side of loam cake 1 is provided with the mounting groove 11 identical with assembling frame 3, groove is embedded with fixed block 4, the positive pole of the first battery is fixed between fixed block 4 and the grip block 5, during with external cabling, only need unscrew screw 10, external guiding element is ridden on the anode, tighten screw 10 and just can; The negative electrode of battery pack is the negative pole of N battery, and it is bending upwards, is located on N-1 the assembling frame 3, prevents protruding in lower cover 2 downwards.When battery is the double flute battery, the mounting groove of offering for placing fixed block can covered down, Gu piece and the grip block negative lug of fixing N battery in fact.
Be convenient processing, loam cake 1 can be a dull and stereotyped and combination of assembling frame 3; If battery is the battery of dual-slot structure, then lower cover 2 also can be a dull and stereotyped and combination of assembling frame 3.Can go out the connecting hole relative with organizing frame frame 3 on the fixed part 7 of battery 1, also can be to be fixed in the assembling frame 3 by the mode that is held.
Number of assembling steps:
1) loam cake 1 with lower cover 2, a N battery, a N-1 assembling frame 3, charged pool container cavity stacks up and down, is isolated by assembling frame 3 between the battery;
2) bolt passes behind the loam cake 1, battery, assembling frame 3, lower cover 2 and nut is spirally connected, and the battery pack of stratiform is fixed;
3) in the mounting groove 11 of assembling on the frame 3, knock in fixed block 4 take metallic copper as material;
4) with the negative lug 8 downward bendings of battery and positive pole ear 8 overlap joints of next battery, positive pole ear 8 upwards bends negative lug 8 overlap joints with a upper battery;
5) at the grip block 5 of establishing of battery positive and negative electrode lug 8 lap-joints, screw 10 passes grip block 5 and is screwed onto on the fixed block 4, thereby the positive and negative electrode lug 8 of overlap joint is fixed on the assembling frame 3, realizes being connected in series of battery pack.
Embodiment two:
Shown in Fig. 4,5,6,7, battery is the bilateral electrode battery, the positive and negative lug 8 of single-sided electrode battery is divided into the battery both sides, corresponding mounting groove 11 is positioned at both sides with it, the anode ear 8 of battery is bending and upper battery cathode overlap joint upwards, be positioned at lug 8 bending downwards and next anode overlap joint of opposite side, the mounting groove 11 intervals row on the homonymy assembling frame 3 establishes.
If battery is single groove battery, as shown in Figure 5, battery fixed part 7 is positioned at the lower end of battery case 6; The upper surface of lower cover 2 is that the plane is to offset with battery fixed part 7.
If battery is the double flute battery, shown in Fig. 6,7, battery fixed part 7 is positioned at the middle part of battery case 6; The lower surface of lower cover 2 is provided with a rectangular battery container cavity that matches with battery case 6, the height in battery accommodating chamber be higher than battery case 6 high 10-20%.