Summary of the invention
The objective of the invention is to the deficiency of prior art and a kind of method that injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material of vibrating is provided.Be characterized in the process of injection moulding, impel carbon nanotube to be orientated, form more perfect conductive path, and then improve the conductivity of polymer composites along flow direction through the pulsating pressure field that adds.
The object of the invention is realized that by following technical measures wherein said raw material umber is parts by weight except that specified otherwise.
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with carbon nanotube 1-10 part, preferred 3-7 part, polymkeric substance 99-90 part, preferred 97-93 part adds melt blending in the screw extrusion press, extrudes, granulation, and the temperature of forcing machine is: 165-225 ℃, the rotating speed of screw rod is: 70-120rpm;
2. above-mentioned blend pellet was dried by the fire 6-10 hour in temperature 50-80 ℃ baking oven, behind the plasticizing system fusion plastification of vibrating device, get in the vibration cavity, at temperature 210-240 ℃, constant temperature 5-10 minute;
3. Vibration on Start-up device, at vibration pressure 35-80MPa, vibrational frequency 0-1.2Hz makes polymer melt pass through moulding in the molten chamber that nozzle injects mould.
Carbon nanotube is single armed carbon nanotube or multi-walled carbon nano-tubes.
Polymkeric substance is Vilaterm or Vestolen PP 7052.
The plasticizing system is electrically heated plasticizing system, single screw extrusion machine plasticizing system or twin screw extruder plasticizing system.
Performance test:
Specific conductivity, the mechanical property of vibration injection moldable polymers/carbon nano tube compound material also observed microscopic appearance under sem, the result shows:
1. the pulsating pressure field that adds impels carbon nanotube to be orientated along flow direction, forms more perfect conductive path, and then improves the conductivity of polymer composites, sees for details shown in Figure 1.
2. regulate the vibration injection parameters, threshold values is oozed in exceeding of reduction polymer/carbon nano-tube matrix material.
3. regulate the vibration injection parameters, realize that the specific conductivity of polymer/carbon nano-tube matrix material increases along with the increase of vibrational frequency, see for details shown in Fig. 2-5.
4. regulate the vibration injection parameters, realize that polymer/carbon nano-tube matrix material tensile strength increases, improve specific conductivity simultaneously, see for details shown in Figure 6.
The present invention has following advantage
1. the pressure or the frequency that change vibration can obtain difference and exceed the conducing composite material that oozes threshold values.
2. preparation method of the present invention is simple, and the technology continuity is good, and efficient is high, helps suitability for industrialized production.
3. regulate the vibration injection parameters, realize that polymer/carbon nano-tube matrix material tensile strength increases, and improves specific conductivity simultaneously.
4. cross the vibration injection moulding, significantly having reduced exceeding of polymer/carbon nano-tube matrix material oozes threshold values, exceedes to ooze threshold values and be reduced to 2.7% from 4.5% maximum of common injection moulding.
5. raw material sources are wide, and energy consumption is low, and cost is low, are widely used in to disperse static, obstruct hertzian wave.
Caption
Fig. 1 is the electron scanning micrograph of vibration injection moulding Vestolen PP 7052/carbon nano tube compound material
Fig. 2 is the specific conductivity of 4wt% Vestolen PP 7052/carbon nano tube compound material and the relation of vibrational frequency
Fig. 3 is the specific conductivity of 5wt% Vestolen PP 7052/carbon nano tube compound material and the relation of vibrational frequency
Fig. 4 is the specific conductivity of 5wt% Vilaterm/carbon nano tube compound material and the relation of vibrational frequency
Fig. 5 is the specific conductivity of 6wt% Vestolen PP 7052/carbon nano tube compound material and the relation of vibrational frequency
Fig. 6 is the tensile strength of 4wt% Vestolen PP 7052/carbon nano tube compound material and the relation of elongation at break and vibrational frequency
Embodiment
Through embodiment the present invention is carried out concrete description below; Be necessary to be pointed out that at this present embodiment can only be used for the present invention is further specified; Can not be interpreted as the restriction to protection domain of the present invention, the skilled personnel of this area can make some nonessential improvement and adjustment according to the content of the invention described above.
Embodiment 1 is constant down in vibrational frequency, changes the proportioning of polymer/carbon nano-tube
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with carbon nanotube 1-10 part, Vestolen PP 7052 99-90 part adds melt blending in the screw extrusion press, extrudes, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 215 ℃ 220 ℃ 230 ℃ 225 ℃, the rotating speed of screw rod is: 120rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the electrically heated plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 230 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device; At vibration pressure 50MPa; Vibrational frequency 1.2Hz; Respectively with the proportioning of 99: 1,98: 2,97: 3,96: 4,95: 5,94: 6,93: 7,92: 8,91: 9,90: 10 Vestolen PP 7052 and multi-walled carbon nano-tubes, make the mixture melt inject moulding in the molten chamber of mould through nozzle.It is 2.7% that the exceeding of gained Vestolen PP 7052/carbon nano tube compound material oozed threshold values.
Embodiment 2 is constant down in vibrational frequency, changes the proportioning of polymer/carbon nano-tube
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with carbon nanotube 1-10 part, Vestolen PP 7052 99-90 part adds melt blending in the screw extrusion press, extrudes, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 215 ℃ 220 ℃ 230 ℃ 225 ℃, the rotating speed of screw rod is: 110rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the single screw extrusion machine plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 230 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device; At vibration pressure 50MPa; Vibrational frequency 0.6Hz; Respectively with the proportioning of 99: 1,98: 2,97: 3,96: 4,95: 5,94: 6,93: 7,92: 8,91: 9,90: 10 Vestolen PP 7052 and SWCN, make the mixture melt inject moulding in the molten chamber of mould through nozzle.It is 3.5% that the exceeding of gained Vestolen PP 7052/carbon nano tube compound material oozed threshold values.
Embodiment 3 is constant down in vibrational frequency, changes the proportioning of polymer/carbon nano-tube
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with carbon nanotube 1-10 part, high density polyethylene(HDPE) 99-90 part adds melt blending in the screw extrusion press, extrudes, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 200 ℃ 210 ℃ 220 ℃ 215 ℃, the rotating speed of screw rod is: 100rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the twin screw extruder plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 210 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device; At vibration pressure 50MPa; Vibrational frequency 1.2Hz; Respectively with the proportioning of 99: 1,98: 2,97: 3,96: 4,95: 5,94: 6,93: 7,92: 8,91: 9,90: 10 high density polyethylene(HDPE)s and multi-walled carbon nano-tubes, make the mixture melt inject moulding in the molten chamber of mould through nozzle.It is 3.8% that the exceeding of gained high density polyethylene(HDPE)/carbon nano tube compound material oozed threshold values.
Embodiment 4 is constant down in vibrational frequency, changes the proportioning of polymer/carbon nano-tube
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with carbon nanotube 1-10 part, new LDPE (film grade) 99-90 part adds melt blending in the screw extrusion press, extrudes, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 190 ℃ 200 ℃ 210 ℃ 205 ℃, the rotating speed of screw rod is: 100rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the electrically heated plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 200 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device; At vibration pressure 50MPa; Vibrational frequency 0.6Hz; Respectively with the proportioning of 99: 1,98: 2,97: 3,96: 4,95: 5,94: 6,93: 7,92: 8,91: 9,90: 10 new LDPE (film grade)s and multi-walled carbon nano-tubes, make the mixture melt inject moulding in the molten chamber of mould through nozzle.It is 4.5% that the exceeding of gained high density polyethylene(HDPE)/carbon nano tube compound material oozed threshold values.
The proportioning of embodiment 5 polymer/carbon nano-tubes is constant down, changes vibrational frequency
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with 96 parts of Vestolen PP 7052,4 parts of multi-walled carbon nano-tubes add melt blending in the screw extrusion press, extrude, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 215 ℃ 220 ℃ 230 ℃ 225 ℃, the rotating speed of screw rod is: 120rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, join in the single screw extrusion machine plasticizing system of vibrating device, in 230 ℃ of temperature, fusion plastification once more in vibration cavity, constant temperature 8 minutes;
3. Vibration on Start-up device, at vibration pressure 50MPa, vibrational frequency is with 0Hz, 0.3Hz, 0.6Hz, 0.9Hz, 1.2Hz, makes the mixture melt inject moulding in the molten chamber of mould through nozzle.The volume conductance of gained Vestolen PP 7052/multi-wall carbon nano-tube composite material is as shown in Figure 2.
The proportioning of embodiment 6 polymer/carbon nano-tubes is constant down, changes vibrational frequency
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with 95 parts of Vestolen PP 7052,5 parts of SWCNs add melt blending in the screw extrusion press, extrude, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 215 ℃ 220 ℃ 230 ℃ 225 ℃, the rotating speed of screw rod is: 110rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the twin screw extrusion plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 230 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device, at vibration pressure 50MPa, vibrational frequency is with 0Hz, 0.3Hz, 0.6Hz, 0.9Hz, 1.2Hz, makes the mixture melt inject moulding in the molten chamber of mould through nozzle.The volume conductance of gained Vestolen PP 7052/SWCN matrix material is as shown in Figure 3.
The proportioning of embodiment 7 polymer/carbon nano-tubes is constant down, changes vibrational frequency
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with 95 parts of high density polyethylene(HDPE)s, 5 parts of multi-walled carbon nano-tubes add melt blending in the screw extrusion press, extrude, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 200 ℃ 210 ℃ 220 ℃ 215 ℃, the rotating speed of screw rod is: 100rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the electrically heated plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 230 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device, at vibration pressure 50MPa, vibrational frequency is with 0Hz, 0.3Hz, 0.6Hz, 0.9Hz, 1.2Hz, makes the mixture melt inject moulding in the molten chamber of mould through nozzle.The volume conductance of gained Vestolen PP 7052/SWCN matrix material is as shown in Figure 4.
The proportioning of embodiment 8 polymer/carbon nano-tubes is constant down, changes vibrational frequency
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with 94 parts of Vestolen PP 7052,6 parts of SWCNs add melt blending in the screw extrusion press, extrude, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 215 ℃ 220 ℃ 230 ℃ 225 ℃, the rotating speed of screw rod is: 110rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the single screw extrusion machine plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 230 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device, at vibration pressure 50MPa, vibrational frequency is with 0Hz, 0.3Hz, 0.6Hz, 0.9Hz, 1.2Hz, makes the mixture melt inject moulding in the molten chamber of mould through nozzle.The volume conductance of gained Vestolen PP 7052/SWCN matrix material is as shown in Figure 5.
The proportioning of embodiment 9 polymer/carbon nano-tubes is constant down, changes vibrational frequency
The method that the vibration injection moulding apparatus prepares electroconductibility enhanced polymer/carbon nano-tube matrix material may further comprise the steps:
1. with 96 parts of Vestolen PP 7052,4 parts of multi-walled carbon nano-tubes add melt blending in the screw extrusion press, extrude, granulation, and the temperature of forcing machine is: 165 ℃ 180 ℃ 215 ℃ 220 ℃ 230 ℃ 225 ℃, the rotating speed of screw rod is: 120rpm;
2. above-mentioned blended particles was placed 8 hours in temperature 50-80 ℃ baking oven, behind the twin screw extruder plasticizing system fusion plastification of vibrating device, get in the vibration cavity, 230 ℃ of temperature, constant temperature 8 minutes;
3. Vibration on Start-up device, at vibration pressure 50MPa, vibrational frequency is with 0Hz, 0.3Hz, 0.6Hz, 0.9Hz, 1.2Hz, makes the mixture melt inject moulding in the molten chamber of mould through nozzle.The tensile strength and the elongation at break of gained Vestolen PP 7052/multi-wall carbon nano-tube composite material are as shown in Figure 6.