CN101941435A - Electric vehicle automatic transmission system and method - Google Patents
Electric vehicle automatic transmission system and method Download PDFInfo
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- CN101941435A CN101941435A CN2010102758699A CN201010275869A CN101941435A CN 101941435 A CN101941435 A CN 101941435A CN 2010102758699 A CN2010102758699 A CN 2010102758699A CN 201010275869 A CN201010275869 A CN 201010275869A CN 101941435 A CN101941435 A CN 101941435A
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Abstract
The invention relates to an electric vehicle automatic transmission system, wherein a vehicle controller (28) comprises a accelerator pedal signal acquisition device (29) and is connected with the circuits of an automatic transmission controller (25) and a drive motor controller (26) respectively; the drive motor controller is connected with the circuits of the automatic transmission controller (25) and a battery management device (27); the automatic transmission controller (25) contains a vehicle speed signal acquisition device (30), a shifting handle gear-D position signal acquisition device and a shifting fork reverse gear position signal acquisition device; preferredly, the automatic transmission controller also contains an adjustable speed motor, the circuit of the drive motor controller is connected with the adjustable speed motor; and the adjustable speed motor is used to connect with the input shaft of the drive motor. By using the system of the invention, the gear can be shifted according to the vehicle driving situation, thus expanding the working region of the drive motor and ensuring that the drive motor can always work in the ideal region,. Therefore, the dynamic property and economy of the electric vehicle can be increased, the cost performance of the electric vehicle can be greatly increased, the design is delicate, the structure is simple, and the system is convenient to use and suitable for large-scale popularization and application.
Description
Technical field
The present invention relates to the automotive power transmission system technical field, be particularly related to electric powered motor driving system technical field, specifically be meant a kind of electronlmobil automatic speed-changing system and automatic gear shifting method, can adapt to external condition, improve electric powered motor and economy greatly.
Background technology
Along with the rise of fuel price and the continuous enhancing of people's environmental consciousness, a kind of reproducible cleaning alternative energy is all being sought in countries in the world.Electric energy is by universally acknowledged a kind of renewable and clean energy resource.Electronlmobil is because it has " zero " discharge characteristics, the non-constant width of operating range of while inverter-fed traction motor, permanent moment of torsion during its low speed, permanent power during high speed, therefore the needs that are fit to very much vehicle operating develop the focus that electronlmobil has become current domestic and international auto trade development.
But present electronlmobil adopts the fixed speed ratio retarder more, although type of drive is simple, and low cost of manufacture, the maintenance expense is low.But driving motor for electric automobile is in the very low zone of efficient in most cases, can waste the valuable energy content of battery like this and continual mileage is reduced.The characteristics of travelling according to electronlmobil, drive motor should provide higher instantaneous torque at Heng Zhuanjuqu, can the high speed requirement that higher running velocity satisfies vehicle be provided and quicken the climbing requirement at Heng Gongshuaiqu again, under present engineering factor, driving motor for electric automobile is difficult to satisfy such requirement.
For high-grade electronlmobil, generally adopt power-transfer clutch and conventional manual change-speed box to come the conversion gear, handle complexity, chaufeur labour intensity is big, is configured in to emphasize to seem outdated on automation, the intelligentized electronlmobil.In addition, power-transfer clutch and change-speed box can increase electronlmobil cost and front deck volume greatly, are unfavorable for the miniaturization of electronlmobil.Implement the comparison difficulty and adopt the drive motor speed adjusting technique to assist to switch gear, too high to the requirement of drive motor control system, feasibility is lower.
Therefore, a kind of electronlmobil automatic speed-changing system need be provided, it is simple for structure, and is easy to use, can initiatively adapt to the road surface variation and drive needs according to electric automobile during traveling situation automatic switchover gear, thereby the work area of drive motor is enlarged, guarantee that drive motor always can be operated in ideal region, thereby improve the dynamic property and the economy of electronlmobil, reduce the control difficulty of drive motor, reduce the batteries of electric automobile capacity, improve the cost performance of electronlmobil greatly.
Summary of the invention
The objective of the invention is to have overcome above-mentioned shortcoming of the prior art, a kind of electronlmobil automatic speed-changing system and automatic gear shifting method are provided, this electronlmobil automatic speed-changing system can initiatively adapt to the road surface variation and drive needs according to electric automobile during traveling situation automatic switchover gear, thereby the work area of drive motor is enlarged, guarantee that drive motor always can be operated in ideal region, thereby improve the dynamic property and the economy of electronlmobil, reduce the control difficulty of drive motor, reduce the batteries of electric automobile capacity, improve the cost performance of electronlmobil greatly, design ingenious, simple for structure, cost-cutting is easy to use greatly, is suitable for large-scale promotion application.
To achieve these goals, in a first aspect of the present invention, a kind of electronlmobil automatic speed-changing system is provided, comprise entire car controller and battery management device, be characterized in, described electronlmobil automatic speed-changing system also comprises automatic transmission controller and drive motor controller, described entire car controller has the accelerator pedal signal harvester, described entire car controller is connected with described automatic transmission controller and described drive motor controller circuit respectively, described drive motor controller is connected with described automatic transmission controller and described battery management device circuit respectively, and described automatic transmission controller has the vehicle speed signal harvester, gear shifting handle D P PARK Position P signal pickup assembly and shift fork are to the P PARK Position P signal pickup assembly.
Preferably, described electronlmobil automatic speed-changing system also comprises power drive and shifting implementation device, described power drive comprises drive motor, buncher, input shaft and output shaft, described drive motor connects described output shaft by described input shaft, described buncher connects described input shaft, described shifting implementation device comprises gear shifting motor, shift shaft and shift fork, described gear shifting motor connects described shift fork by described shift shaft, described shift fork is installed on the described gear shifting motor to the P PARK Position P signal pickup assembly, described automatic transmission controller circuit connects described gear shifting motor, and described drive motor controller circuit respectively connects described drive motor and buncher.
More preferably, described power drive also comprises gear assembly, realizes connecting by described gear assembly between described buncher and the described input shaft and between described input shaft and the described output shaft.
Further, described gear assembly comprises one grade of gear of input shaft, input shaft second speed gear, one grade of gear of output shaft and output shaft second speed gear, one grade of gear of described input shaft and described input shaft second speed gear all are set on the described input shaft, one grade of gear of described output shaft and described output shaft second speed gear all are set on the described output shaft, one grade of gear of the described output shaft of one grade of gear mesh of described input shaft, described input shaft second speed gear meshes described output shaft second speed gear, and the axle drive shaft of described buncher meshes described input shaft second speed gear.
More preferably, described shift fork is connected with described shift shaft by declutch shift shaft, and described shift shaft is provided with quadrant gear, and described declutch shift shaft is provided with tooth bar, and described tooth bar meshes described quadrant gear.
More preferably, described gear shifting motor is equipped with the worm and gear self-locking mechanism, and described worm and gear self-locking mechanism circuit connects described automatic transmission controller.
More preferably, described shifting implementation device also comprises the gear shifting motor cover plate, described gear shifting motor is installed on the described gear shifting motor cover plate, described shift shaft turns and wears described gear shifting motor cover plate, described shift fork comprises shift pattern test rod and gear position sensor to the P PARK Position P signal pickup assembly, described gear position sensor is installed on the described gear shifting motor cover plate, and described position probing bar is installed on the described shift shaft and is positioned at described gear position sensor below.
Further, described gear position sensor comprises 1 P PARK Position P sensor, 2 P PARK Position P sensors and Neutral Position sensor, and described 1 P PARK Position P sensor, described 2 P PARK Position P sensors and described Neutral Position sensor all are installed on the described gear shifting motor cover plate.
Further, described gear position sensor is a Hall element, and described position probing bar is provided with magnet steel.
More preferably, described shifting implementation device also comprises the gear shift cover plate, described shift shaft is rotatable to wear described gear shift cover plate, and described automatic transmission controller also has shift fork real time position signal pickup assembly, and described shift fork real time position signal pickup assembly is installed on the described gear shift cover plate.
Further, described shift fork real time position signal pickup assembly is the shift shaft rotary angle transmitter.
More preferably, described electronlmobil automatic speed-changing system also comprises P shelves electric machine controller and Parking executive device, described P shelves electric machine controller has gear shifting handle P P PARK Position P sensor and P shelves to the P PARK Position P signal pickup assembly, described Parking executive device comprises P shelves motor, P shelves axle and P shelves ratchet, described P shelves electric machine controller circuit respectively connects described entire car controller and described P shelves motor, described P shelves are installed on the described P shelves motor to the P PARK Position P signal pickup assembly, be installed on ratchet on the described output shaft, drive described P shelves ratchet and described ratchet engaged and separate thereby described P shelves motor connects described P shelves ratchet by described P shelves axle.
Further, described Parking executive device also comprises the elasticity pre-tightening mechanism, and described elasticity pre-tightening mechanism also is connected with described P shelves ratchet with described P shelves axle respectively between described P shelves axle and described P shelves ratchet.
Further, described Parking executive device also comprises P shelves motor cover plate, described P shelves motor is installed on the described P shelves motor cover plate, described P shelves axle turns and wears described P shelves motor cover plate, described P shelves comprise P P PARK Position P test rod and P P PARK Position P sensor to the P PARK Position P signal pickup assembly, described P P PARK Position P sensor is installed on the described P shelves motor cover plate, and described P P PARK Position P test rod is installed on the described P shelves axle and is positioned at described P P PARK Position P sensor below.
Especially more preferably, described P P PARK Position P sensor comprises primary importance sensor and second place sensor, and described primary importance sensor and described second place sensor all are installed on the described P shelves motor cover plate.
Especially more preferably, described P P PARK Position P sensor is a Hall element, and described P P PARK Position P test rod is provided with magnet steel.
More preferably, described P shelves motor is equipped with the worm and gear self-locking mechanism, and described worm and gear self-locking mechanism circuit connects described P shelves electric machine controller.
Preferably, described electronlmobil automatic speed-changing system also comprises buncher, and described drive motor controller circuit connects described buncher, and described buncher is used to connect the input shaft of drive motor.
In a second aspect of the present invention, a kind of electronlmobil automatic gear shifting method is provided, be characterized in that adopt above-mentioned electronlmobil automatic speed-changing system to carry out, described electronlmobil automatic gear shifting method may further comprise the steps:
(1) described automatic transmission controller is gathered vehicle speed signal and is sent to described entire car controller by described vehicle speed signal harvester, described entire car controller is gathered accelerator pedal signal and is sent to described automatic transmission controller by described accelerator pedal signal harvester, described entire car controller calculates the target torque of drive motor and sends to described drive motor controller according to described vehicle speed signal and described accelerator pedal signal, and described drive motor controller controlling and driving motor is exported described target torque;
(2) described automatic transmission controller is gathered gear shifting handle D P PARK Position P signal and shift fork respectively to the P PARK Position P signal by described gear shifting handle D P PARK Position P signal pickup assembly and described shift fork to the P PARK Position P signal pickup assembly, and according to described vehicle speed signal and described accelerator pedal signal calculating target gear and rotating speed of target, more described shift fork need to judge whether gear shift to P PARK Position P signal and described target gear;
(3) gear shift if desired, described automatic transmission controller sends shift command to described drive motor controller, described drive motor controller is controlled described drive motor freedom of entry pattern and the input shaft of drive motor is transferred to described rotating speed of target at described shift fork when P PARK Position P signal aspect and indication shift fork is positioned at neutral gear, described then automatic transmission controller control gear shifting motor carries out gear shift, described automatic transmission controller instructs to described drive motor controller to sending shift end after the P PARK Position P signal confirms to shift into described target gear by described shift fork, and described drive motor controller is controlled described drive motor and switched to torque mode.
Preferably, described drive motor controller transfers to described rotating speed of target by buncher with the input shaft of described drive motor.
Preferably, described electronlmobil automatic speed-changing system also comprises P shelves electric machine controller and Parking executive device, described P shelves electric machine controller circuit respectively connects described entire car controller and described P shelves motor, described P shelves electric machine controller has gear shifting handle P P PARK Position P sensor and P shelves to the P PARK Position P signal pickup assembly, described Parking executive device comprises P shelves motor, P shelves axle and P shelves ratchet, described P shelves are installed on the described P shelves motor to the P PARK Position P signal pickup assembly, be installed on ratchet on the described output shaft, thereby described P shelves motor connects described P shelves ratchet by described P shelves axle to be driven described P shelves ratchet and described ratchet engaged and separates, and described electronlmobil automatic gear shifting method may further comprise the steps:
(A) described entire car controller sends to described P shelves electric machine controller with described vehicle speed signal, described P shelves electric machine controller is by described gear shifting handle P P PARK Position P sensor acquisition gear shifting handle P P PARK Position P signal, when described gear shifting handle P P PARK Position P signal aspect and indication gear shifting handle is positioned at P shelves and described vehicle speed signal and is zero, the described P shelves of described P shelves motor controller controls motor rotates, thereby driving described P shelves axle drives described P shelves ratchet and meshes described ratchet, described P shelves electric machine controller is gathered the P shelves to the P PARK Position P signal by described P shelves to the P PARK Position P signal pickup assembly, controls described P shelves motor and stops operating;
(B) be not positioned at P shelves and described vehicle speed signal when non-vanishing when the described gear shifting handle of described gear shifting handle P P PARK Position P signal aspect and indication, the described P shelves of described P shelves motor controller controls motor backward rotation, thereby driving described P shelves axle drives described P shelves ratchet and separates with described ratchet, described P shelves electric machine controller is gathered the P shelves to the P PARK Position P signal by described P shelves to the P PARK Position P signal pickup assembly, controls described P shelves motor and stops operating.
Beneficial effect of the present invention is specific as follows:
1, electronlmobil automatic speed-changing system of the present invention is on the basis of original entire car controller and battery management device, increase automatic transmission controller and drive motor controller, and carry out real-time Communication for Power with entire car controller and battery management device, form a cover electronlmobil complex control system, can initiatively adapt to the road surface variation and drive needs according to electric automobile during traveling situation automatic switchover gear, thereby the work area of drive motor is enlarged, guarantee that drive motor always can be operated in ideal region, thereby improve the dynamic property and the economy of electronlmobil, reduce the control difficulty of drive motor, reduce the batteries of electric automobile capacity, improve the cost performance of electronlmobil greatly, design ingenious, simple for structure, cost-cutting is easy to use greatly, is suitable for large-scale promotion application.
2, electronlmobil automatic speed-changing system of the present invention installs electric-control system additional and realizes autoshift on the basis of original fixedly shaft type gear transmission, the driving efficiency height, the most important thing is, realize the transfer input shaft velocity modulation speed of drive motor by buncher, thereby the speed adjusting module of cancellation power-transfer clutch and drive motor, cost-cutting reduces the drive motor controller development difficulty greatly, is suitable for large-scale promotion application.
3, electronlmobil automatic speed-changing system of the present invention also comprises a cover electric control parking system, can be used with parking brake according to road conditions and the Parking of driver intention failure-free, improves the parking safety greatly, is suitable for large-scale promotion application.
Description of drawings
Fig. 1 is the connection diagram of a specific embodiment of electronlmobil automatic speed-changing system of the present invention.
Fig. 2 is the combination scheme drawing of power drive, shifting implementation device and the Parking executive device of electronlmobil automatic speed-changing system of the present invention.
Fig. 3 is the structural representation of a specific embodiment of power drive shown in Figure 2.
Fig. 4 is the structural representation of a specific embodiment of shifting implementation device shown in Figure 2.
Fig. 5 is the structural representation of a specific embodiment of Parking executive device shown in Figure 2.
Fig. 6 is the workflow diagram of the self shifter process of electronlmobil automatic speed-changing system of the present invention.
The specific embodiment
In order more to be expressly understood technology contents of the present invention, describe in detail especially exemplified by following examples.
See also shown in Figure 1, electronlmobil automatic speed-changing system of the present invention comprises entire car controller 28, battery management device 27, automatic transmission controller 25 and drive motor controller 26, described entire car controller 28 has accelerator pedal signal harvester 29, described entire car controller 28 is connected with described automatic transmission controller 25 and described drive motor controller 26 circuit respectively, described drive motor controller 26 is connected with described automatic transmission controller 25 and described battery management device 27 circuit respectively, and described automatic transmission controller 25 has vehicle speed signal harvester 30, gear shifting handle D P PARK Position P signal pickup assembly 31 and shift fork are to P PARK Position P signal pickup assembly 35.
Thereby, based on existing power drive and shifting implementation device, above-mentioned electronlmobil automatic speed-changing system is installed in the appropriate location of electronlmobil, be arranged near the Das Gaspedal such as accelerator pedal signal harvester 29, vehicle speed signal harvester 30 is installed near the tire, gear shifting handle D P PARK Position P signal pickup assembly 31 is installed in D P PARK Position P place, shift fork is installed near the shift fork 5 to P PARK Position P signal pickup assembly 35, then described automatic transmission controller 25 is gathered vehicle speed signal and is sent to described entire car controller 28 by described vehicle speed signal harvester 30, and described entire car controller 28 is gathered accelerator pedal signal and sent to described automatic transmission controller 25 by described accelerator pedal signal harvester 29; Described entire car controller 28 calculates the target torque of drive motor 2 and sends to described drive motor controller 26 according to described vehicle speed signal and described accelerator pedal signal, the described target torque of described drive motor controller 26 controlling and driving motors, 2 outputs;
Described automatic transmission controller 25 is gathered gear shifting handle D P PARK Position P signal and shift fork respectively to the P PARK Position P signal by described gear shifting handle D P PARK Position P signal pickup assembly 31 and described shift fork to P PARK Position P signal pickup assembly 35, and according to described vehicle speed signal and described accelerator pedal signal calculating target gear and rotating speed of target, more described shift fork need to judge whether gear shift to P PARK Position P signal and described target gear.
If described shift fork is inconsistent to P PARK Position P signal aspect and indication shift fork 5 place gears and described target gear, then need gear shift, described automatic transmission controller 25 sends shift command to described drive motor controller 26, the described drive motor controller 26 described drive motor 2 freedom of entry patterns of control also transfer to described rotating speed of target with the input shaft 18 of drive motor 2 at described shift fork when P PARK Position P signal aspect and indication shift fork 5 is positioned at neutral gear, described then automatic transmission controller 25 control gear shifting motors 4 carry out gear shift, described automatic transmission controller 25 instructs to described drive motor controller 26 to sending shift end after the P PARK Position P signal confirms to shift into described target gear by described shift fork, and the described drive motor 2 of described drive motor controller 26 controls switches to torque mode.
Therefore, power drive and shifting implementation device can adopt available dynamic driving device and shifting implementation device.Preferably, power drive and shifting implementation device also can adopt following structure: described power drive comprises drive motor 2, buncher 32, input shaft 18 and output shaft 14, described drive motor 2 connects described output shaft 14 by described input shaft 18, described buncher 32 connects described input shaft 18, described shifting implementation device comprises gear shifting motor 4, shift shaft 6 and shift fork 5, described gear shifting motor 4 connects described shift fork 5 by described shift shaft 6, described shift fork is installed on the described gear shifting motor 4 to P PARK Position P signal pickup assembly 35, described automatic transmission controller 25 circuit connect described gear shifting motor 4, and described drive motor controller 26 circuit respectively connects described drive motor 2 and buncher 32.Promptly regulate the rotating speed of described input shaft 18, can cancel power-transfer clutch by buncher 32, cancellation drive motor speed adjusting module, cost-cutting reduces drive motor controller 26 development difficulties greatly.
Can connect by any suitable manner between described buncher 32 and the described input shaft 18 and between described input shaft 18 and the described output shaft 14.More preferably, described power drive also comprises gear assembly, realizes connecting by described gear assembly between described buncher 32 and the described input shaft 18 and between described input shaft 18 and the described output shaft 14.See also shown in Figure 3, in specific embodiments of the invention, described gear assembly comprises one grade of gear 34 of input shaft, input shaft second speed gear 17, one grade of gear 33 of output shaft and output shaft second speed gear 13, one grade of gear 34 of described input shaft and described input shaft second speed gear 17 all are set on the described input shaft 18, one grade of gear 33 of described output shaft and described output shaft second speed gear 13 all are set on the described output shaft 14, one grade of gear 33 of one grade of gear of described input shaft, the 34 described output shafts of engagement, the described output shaft second speed gear 13 of described input shaft second speed gear 17 engagements, the axle drive shaft of described buncher 32 meshes described input shaft second speed gear 17.
Described shift fork 5 can adopt any suitable manner to be connected with described shift shaft 6, see also shown in Figure 4, in specific embodiments of the invention, described shift fork 5 is connected with described shift shaft 6 by declutch shift shaft 7, described shift shaft 6 is provided with the quadrant gear (not shown), described declutch shift shaft 7 is provided with the tooth bar (not shown), and described tooth bar meshes described quadrant gear.
In order to increase the stability of electronlmobil automatic speed-changing system of the present invention, more preferably, described gear shifting motor 4 is equipped with worm and gear self-locking mechanism (not shown), and described worm and gear self-locking mechanism circuit connects described automatic transmission controller 25.
In order to detect shift fork to the P PARK Position P signal, described shift fork generally is installed near the shift fork 5 to P PARK Position P signal pickup assembly 35, more preferably, described shifting implementation device also comprises gear shifting motor cover plate 11, described gear shifting motor 4 is installed on the described gear shifting motor cover plate 11, described shift shaft 6 turns and wears described gear shifting motor cover plate 11, described shift fork comprises shift pattern test rod 10 and gear position sensor 12 to P PARK Position P signal pickup assembly 35, described gear position sensor 12 is installed on the described gear shifting motor cover plate 11, and described position probing bar 10 is installed on the described shift shaft 6 and is positioned at described gear position sensor 12 belows.See also shown in Figure 4, in specific embodiments of the invention, described gear position sensor 12 comprises 1 P PARK Position P sensor (not marking), 2 P PARK Position P sensors (not marking) and Neutral Position sensor (not marking), and described 1 P PARK Position P sensor, described 2 P PARK Position P sensors and described Neutral Position sensor all are installed on the described gear shifting motor cover plate 11.Described gear position sensor 12 is Hall elements, comprises magnetic inductive position transduser, photoelectric position sensor, and described position probing bar 10 is provided with the magnet steel (not shown).
In order to detect the position of shift fork 5 in real time, reduce shifting shock, more preferably, described shifting implementation device also comprises gear shift cover plate 8, described shift shaft 6 turns and wears described gear shift cover plate 8, described automatic transmission controller 25 also has shift fork real time position signal pickup assembly 9, and described shift fork real time position signal pickup assembly 9 is installed on the described gear shift cover plate 8.See also shown in Figure 4ly, in specific embodiments of the invention, described shift fork real time position signal pickup assembly 9 is shift shaft rotary angle transmitters.The shift shaft rotary angle transmitter can adopt hall sensor, thereby the corner that detects shift shaft 6 in real time detects the position of shift fork 5 in real time, regulates the output torque and the rotating speed of gear shifting motor 4 according to this position, realizes the real-time control of shift fork 5 whole service processes.
More preferably, described electronlmobil automatic speed-changing system can also comprise automatic parking device, it comprises P shelves electric machine controller (not shown) and Parking executive device, described P shelves electric machine controller has gear shifting handle P P PARK Position P sensor (not shown) and P shelves to P PARK Position P signal pickup assembly 36, described Parking executive device comprises P shelves motor 3, P shelves axle 21 and P shelves ratchet 15, described P shelves electric machine controller circuit respectively connects described entire car controller 28 and described P shelves motor 3, described P shelves are installed on the described P shelves motor 3 to P PARK Position P signal pickup assembly 36, be installed on ratchet 16 on the described output shaft 14, drive described P shelves ratchet 15 with described ratchet 16 engagements with separate thereby described P shelves motor 3 connects described P shelves ratchet 15 by described P shelves axle 21.Can connect by any suitable manner between described P shelves axle 21 and the described P shelves ratchet 15.See also shown in Figure 5, in specific embodiments of the invention, described Parking executive device also comprises elasticity pre-tightening mechanism 20, and described elasticity pre-tightening mechanism 20 also is connected with described P shelves ratchet 15 with described P shelves axle 21 respectively between described P shelves axle 21 and described P shelves ratchet 15.Described elasticity pre-tightening mechanism 20 can be a spring pretightening mechanism.Reference numeral 19 expression P shelves ratchet pressing plates.
In order to detect the P shelves to the P PARK Position P signal, near described P shelves generally are installed in ratchet 15 to P PARK Position P signal pickup assembly 36, further, described Parking executive device also comprises P shelves motor cover plate 22, described P shelves motor 3 is installed on the described P shelves motor cover plate 22, described P shelves axle 21 turns and wears described P shelves motor cover plate 22, described P shelves comprise P P PARK Position P test rod 23 and P P PARK Position P sensor 24 to P PARK Position P signal pickup assembly 36, described P P PARK Position P sensor 24 is installed on the described P shelves motor cover plate 22, and described P P PARK Position P test rod 23 is installed on the described P shelves axle 21 and is positioned at described P P PARK Position P sensor 24 belows.See also shown in Figure 5, in specific embodiments of the invention, described P P PARK Position P sensor 24 comprises primary importance sensor (not marking) and second place sensor (not marking), and described primary importance sensor and described second place sensor all are installed on the described P shelves motor cover plate 22.Described P P PARK Position P sensor 24 is Hall elements, comprises magnetic inductive position transduser, photoelectric position sensor, and described P P PARK Position P test rod 23 is provided with magnet steel.
In order to increase the stability of electronlmobil automatic speed-changing system of the present invention, more preferably, described P shelves motor 3 is equipped with worm and gear self-locking mechanism (not shown), and described worm and gear self-locking mechanism circuit connects described P shelves electric machine controller.
When the present invention used, automatic transmission controller 25 was gathered shift handle D P PARK Position P signal, vehicle speed signal and shift fork to the P PARK Position P signal, and obtained the accelerator pedal signal (being the accelerator open degree signal) that entire car controller 28 is gathered by the CAN bus.Drive motor controller 26 is sent the torque rotary speed instruction to drive motor 2, and exports current tach signal.The vehicle speed signal that entire car controller 28 is gathered accelerator pedal signal in real time and gathered by automatic transmission controller 25 through the transmission of CAN bus, calculate the target torque of current drive motor 2, and issue drive motor controller 26 by the CAN bus, allow drive motor 2 these target torques of output.
The self shifter flow process sees also shown in Figure 6, and automatic transmission controller 25 calculates the current goal gear according to vehicle speed signal and accelerator pedal signal.When target gear and actual-gear are not inconsistent, need gearshift, automatic transmission controller 25 sends shifting commands by the CAN bus to drive motor controller 26, allows drive motor 2 freedom of entry patterns, shift motor 4 begins to rotate simultaneously, so gearshift axle 6 also rotates thereupon.Declutch shift shaft 7 can be moved along straight line for the quadrant gear of gearshift axle 6 lower ends and the engagement of the tooth bar on the declutch shift shaft 7.Shift fork 5 links together by resilient pin (not shown) and declutch shift shaft 7, with declutch shift shaft 7 motions.Drive range test rod 10 links together by spline and gearshift axle 6, rotates with gearshift axle 6.When shift fork 5 moves to neutral, buncher 32 is started working, input shaft 18 is adjusted to rotating speed of target, the actuating unit of shifting gears the then action that begins to shift gears, when shift fork 5 moves to the target location, shift fork detects position signal to P PARK Position P signal pickup assembly 35, so shift motor 4 outages stop operating.Shift motor 4 is equipped with worm type of reduction gearing, and realize self-locking by worm and gear this moment, makes shift fork 5 remain on the target gear and is unlikely to off-gear.Send the gearshift END instruction again and allow drive motor 2 switch to torque mode, so whole shift process finishes by drive motor controller 26.By this kind mode, realize coordination good between each controller.
In order to reduce the development difficulty of total system, and in conjunction with actual conditions, native system adopts 2 shift automatic transmission systems, when needs were shifted gears, shift fork 5 constantly switched between 1 retaining, N retaining and 2 gears are put under the driving of gearshift actuating unit, allow different gear transmission power, thereby change transmitting ratio.
Because in shift fork 5 traveling process, gearshift power in order to reduce the impact of automatic transmission with hydraulic torque converter 1 in shift process, improves shift quality in continuous variation, needs control gearshift power and shift speed in real time.Install gearshift Shaft angle sensor additional, this sensor is installed on the gearshift cover plate 8 and cooperates the corner that is used to detect gearshift axle 6 with gearshift axle 6 for this reason.Thereby the position of rotation that utilizes gearshift Shaft angle sensor to detect shift motor 4 in real time calculates synchro shift fork 5 positions in real time, thereby controls the output torque of shift motor 4 in real time, satisfies the ride comfort requirement of gearshift.
In addition, utilize motor to be easy to the characteristics of speed governing, what the present invention adopted is no-clutch self shifter technology, in shift process, adopts input shaft 18 rotating speeds of 32 pairs of automatic transmission with hydraulic torque converters 1 of buncher to regulate, the shock extent when reducing gearshift greatly.
In order to make the safer Parking of electronlmobil energy, the present invention has also adopted automatic parking system.When elec. vehicle stopped, the speed of a motor vehicle was zero, and chaufeur is transferred to the P retaining to shift handle from the D retaining.Described entire car controller 28 sends to described P shelves electric machine controller with described vehicle speed signal, described P shelves electric machine controller is by described gear shifting handle P P PARK Position P sensor acquisition gear shifting handle P P PARK Position P signal, when described gear shifting handle P P PARK Position P signal aspect and indication gear shifting handle is positioned at P shelves and described vehicle speed signal and is zero, the described P shelves of described P shelves motor controller controls motor 3 rotates, so P gear shaft 21 rotates thereupon, P retaining ratchet 15 begins to move downward under the pressure of elasticity pre-tightening mechanism 20.The P gear is put test rod 23 and is linked together by spline and P gear shaft 21.When P gear shaft 21 rotated to certain position, the P gear was put test rod 23 and is detected the arrival target location, so 3 stalls of P retaining motor.P retaining motor 3 is equipped with the worm type of reduction gearing (not shown) equally, realizes self-locking by worm and gear, keeps fixing when the front motor position of rotation.P retaining ratchet 15 with ratchet 16 engagements, is realized the locking to the output shaft 14 of automatic transmission with hydraulic torque converter 1 under the promotion of elasticity pre-tightening mechanism 20.If P retaining ratchet 15 does not have to arrive just the groove location of ratchet 16.Under the predetermincd tension effect of elasticity pre-tightening mechanism 20, rotate as long as ratchet 16 has slightly so, P shelves ratchet 15 will slip in the groove of ratchet 16, realizes the locking to the output shaft 14 of automatic transmission with hydraulic torque converter 1.When if chaufeur will start automobile, when chaufeur the shift handle position when P retaining is removed, the described gear shifting handle of described gear shifting handle P P PARK Position P signal aspect and indication is not positioned at the P shelves and described vehicle speed signal is non-vanishing, the described P shelves of described P shelves motor controller controls motor 3 backward rotation, so P shelves ratchet 15 breaks away from ratchet 16, removes the locking to the output shaft 14 of automatic transmission with hydraulic torque converter 1.When P retaining motor rotated to the target gear, the P gear was put test rod 23 and is detected the arrival target location, stopped operating so P keeps off motor 3, and utilized the worm-and-wheel gear self-locking, stopped at this position.In order to realize the two-way rotation of motor, the present invention adopts H bridge drive circuit module.
Adopt electronlmobil automatic speed-changing system of the present invention, greatly improve the dynamic property and the economy of electronlmobil, the requirement of driving motor for electric automobile 2 is reduced greatly, this has crucial meaning to the market competitiveness that improves electronlmobil.In addition, the automatic parking system in this system satisfies travel vehicle condition and driver intention, is used with parking brake, improves electronlmobil Parking reliability greatly.
To sum up, electronlmobil automatic speed-changing system of the present invention can initiatively adapt to the road surface variation and drive needs according to electric automobile during traveling situation automatic switchover gear, thereby the work area of drive motor is enlarged, guarantee that drive motor always can be operated in ideal region, thereby improve the dynamic property and the economy of electronlmobil, reduce the control difficulty of drive motor, reduce the batteries of electric automobile capacity, improve the cost performance of electronlmobil greatly, design ingenious, simple for structure, cost-cutting greatly, easy to use, be suitable for large-scale promotion application.
In this specification sheets, the present invention is described with reference to its certain embodiments.But, still can make various modifications and conversion obviously and not deviate from the spirit and scope of the present invention.Therefore, specification sheets and accompanying drawing are regarded in an illustrative, rather than a restrictive.
Claims (21)
1. electronlmobil automatic speed-changing system, comprise entire car controller and battery management device, it is characterized in that, described electronlmobil automatic speed-changing system also comprises automatic transmission controller and drive motor controller, described entire car controller has the accelerator pedal signal harvester, described entire car controller is connected with described automatic transmission controller and described drive motor controller circuit respectively, described drive motor controller is connected with described automatic transmission controller and described battery management device circuit respectively, and described automatic transmission controller has the vehicle speed signal harvester, gear shifting handle D P PARK Position P signal pickup assembly and shift fork are to the P PARK Position P signal pickup assembly.
2. electronlmobil automatic speed-changing system according to claim 1, it is characterized in that, described electronlmobil automatic speed-changing system also comprises power drive and shifting implementation device, described power drive comprises drive motor, buncher, input shaft and output shaft, described drive motor connects described output shaft by described input shaft, described buncher connects described input shaft, described shifting implementation device comprises gear shifting motor, shift shaft and shift fork, described gear shifting motor connects described shift fork by described shift shaft, described shift fork is installed on the described gear shifting motor to the P PARK Position P signal pickup assembly, described automatic transmission controller circuit connects described gear shifting motor, and described drive motor controller circuit respectively connects described drive motor and buncher.
3. electronlmobil automatic speed-changing system according to claim 2, it is characterized in that, described power drive also comprises gear assembly, realizes connecting by described gear assembly between described buncher and the described input shaft and between described input shaft and the described output shaft.
4. electronlmobil automatic speed-changing system according to claim 3, it is characterized in that, described gear assembly comprises one grade of gear of input shaft, the input shaft second speed gear, one grade of gear of output shaft and output shaft second speed gear, one grade of gear of described input shaft and described input shaft second speed gear all are set on the described input shaft, one grade of gear of described output shaft and described output shaft second speed gear all are set on the described output shaft, one grade of gear of the described output shaft of one grade of gear mesh of described input shaft, described input shaft second speed gear meshes described output shaft second speed gear, and the axle drive shaft of described buncher meshes described input shaft second speed gear.
5. electronlmobil automatic speed-changing system according to claim 2, it is characterized in that described shift fork is connected with described shift shaft by declutch shift shaft, described shift shaft is provided with quadrant gear, described declutch shift shaft is provided with tooth bar, and described tooth bar meshes described quadrant gear.
6. electronlmobil automatic speed-changing system according to claim 2 is characterized in that described gear shifting motor is equipped with the worm and gear self-locking mechanism, and described worm and gear self-locking mechanism circuit connects described automatic transmission controller.
7. electronlmobil automatic speed-changing system according to claim 2, it is characterized in that, described shifting implementation device also comprises the gear shifting motor cover plate, described gear shifting motor is installed on the described gear shifting motor cover plate, described shift shaft turns and wears described gear shifting motor cover plate, described shift fork comprises shift pattern test rod and gear position sensor to the P PARK Position P signal pickup assembly, described gear position sensor is installed on the described gear shifting motor cover plate, and described position probing bar is installed on the described shift shaft and is positioned at described gear position sensor below.
8. electronlmobil automatic speed-changing system according to claim 7, it is characterized in that, described gear position sensor comprises 1 P PARK Position P sensor, 2 P PARK Position P sensors and Neutral Position sensor, and described 1 P PARK Position P sensor, described 2 P PARK Position P sensors and described Neutral Position sensor all are installed on the described gear shifting motor cover plate.
9. electronlmobil automatic speed-changing system according to claim 7 is characterized in that described gear position sensor is a Hall element, and described position probing bar is provided with magnet steel.
10. electronlmobil automatic speed-changing system according to claim 2, it is characterized in that, described shifting implementation device also comprises the gear shift cover plate, described shift shaft turns and wears described gear shift cover plate, described automatic transmission controller also has shift fork real time position signal pickup assembly, and described shift fork real time position signal pickup assembly is installed on the described gear shift cover plate.
11. electronlmobil automatic speed-changing system according to claim 10 is characterized in that, described shift fork real time position signal pickup assembly is the shift shaft rotary angle transmitter.
12. electronlmobil automatic speed-changing system according to claim 2, it is characterized in that, described electronlmobil automatic speed-changing system also comprises P shelves electric machine controller and Parking executive device, described P shelves electric machine controller has gear shifting handle P P PARK Position P sensor and P shelves to the P PARK Position P signal pickup assembly, described Parking executive device comprises P shelves motor, P shelves axle and P shelves ratchet, described P shelves electric machine controller circuit respectively connects described entire car controller and described P shelves motor, described P shelves are installed on the described P shelves motor to the P PARK Position P signal pickup assembly, be installed on ratchet on the described output shaft, drive described P shelves ratchet and described ratchet engaged and separate thereby described P shelves motor connects described P shelves ratchet by described P shelves axle.
13. electronlmobil automatic speed-changing system according to claim 12, it is characterized in that, described Parking executive device also comprises the elasticity pre-tightening mechanism, and described elasticity pre-tightening mechanism also is connected with described P shelves ratchet with described P shelves axle respectively between described P shelves axle and described P shelves ratchet.
14. electronlmobil automatic speed-changing system according to claim 12, it is characterized in that, described Parking executive device also comprises P shelves motor cover plate, described P shelves motor is installed on the described P shelves motor cover plate, described P shelves axle turns and wears described P shelves motor cover plate, described P shelves comprise P P PARK Position P test rod and P P PARK Position P sensor to the P PARK Position P signal pickup assembly, described P P PARK Position P sensor is installed on the described P shelves motor cover plate, and described P P PARK Position P test rod is installed on the described P shelves axle and is positioned at described P P PARK Position P sensor below.
15. electronlmobil automatic speed-changing system according to claim 14, it is characterized in that, described P P PARK Position P sensor comprises primary importance sensor and second place sensor, and described primary importance sensor and described second place sensor all are installed on the described P shelves motor cover plate.
16. electronlmobil automatic speed-changing system according to claim 14 is characterized in that, described P P PARK Position P sensor is a Hall element, and described P P PARK Position P test rod is provided with magnet steel.
17. electronlmobil automatic speed-changing system according to claim 12 is characterized in that, described P shelves motor is equipped with the worm and gear self-locking mechanism, and described worm and gear self-locking mechanism circuit connects described P shelves electric machine controller.
18. electronlmobil automatic speed-changing system according to claim 1, it is characterized in that, described electronlmobil automatic speed-changing system also comprises buncher, and described drive motor controller circuit connects described buncher, and described buncher is used to connect the input shaft of drive motor.
19. an electronlmobil automatic gear shifting method is characterized in that, adopts electronlmobil automatic speed-changing system according to claim 1 to carry out, described electronlmobil automatic gear shifting method may further comprise the steps:
(1) described automatic transmission controller is gathered vehicle speed signal and is sent to described entire car controller by described vehicle speed signal harvester, and described entire car controller is gathered accelerator pedal signal and sent to described automatic transmission controller by described accelerator pedal signal harvester;
(2) described entire car controller calculates the target torque of drive motor and sends to described drive motor controller according to described vehicle speed signal and described accelerator pedal signal, and described drive motor controller controlling and driving motor is exported described target torque;
(3) described automatic transmission controller is gathered gear shifting handle D P PARK Position P signal and shift fork respectively to the P PARK Position P signal by described gear shifting handle D P PARK Position P signal pickup assembly and described shift fork to the P PARK Position P signal pickup assembly, and according to described vehicle speed signal and described accelerator pedal signal calculating target gear and rotating speed of target, more described shift fork need to judge whether gear shift to P PARK Position P signal and described target gear;
(4) gear shift if desired, described automatic transmission controller sends shift command to described drive motor controller, described drive motor controller is controlled described drive motor freedom of entry pattern and the input shaft of drive motor is transferred to described rotating speed of target at described shift fork when P PARK Position P signal aspect and indication shift fork is positioned at neutral gear, described then automatic transmission controller control gear shifting motor carries out gear shift, described automatic transmission controller instructs to described drive motor controller to sending shift end after the P PARK Position P signal confirms to shift into described target gear by described shift fork, and described drive motor controller is controlled described drive motor and switched to torque mode.
20. electronlmobil automatic gear shifting method according to claim 19 is characterized in that, described drive motor controller transfers to described rotating speed of target by buncher with the input shaft of described drive motor.
21. electronlmobil automatic gear shifting method according to claim 19, it is characterized in that, described electronlmobil automatic speed-changing system also comprises P shelves electric machine controller and Parking executive device, described P shelves electric machine controller circuit respectively connects described entire car controller and described P shelves motor, described P shelves electric machine controller has gear shifting handle P P PARK Position P sensor and P shelves to the P PARK Position P signal pickup assembly, described Parking executive device comprises P shelves motor, P shelves axle and P shelves ratchet, described P shelves are installed on the described P shelves motor to the P PARK Position P signal pickup assembly, be installed on ratchet on the described output shaft, thereby described P shelves motor connects described P shelves ratchet by described P shelves axle to be driven described P shelves ratchet and described ratchet engaged and separates, and described electronlmobil automatic gear shifting method may further comprise the steps:
(A) described entire car controller sends to described P shelves electric machine controller with described vehicle speed signal, described P shelves electric machine controller is by described gear shifting handle P P PARK Position P sensor acquisition gear shifting handle P P PARK Position P signal, when described gear shifting handle P P PARK Position P signal aspect and indication gear shifting handle is positioned at P shelves and described vehicle speed signal and is zero, the described P shelves of described P shelves motor controller controls motor rotates, thereby driving described P shelves axle drives described P shelves ratchet and meshes described ratchet, described P shelves electric machine controller is gathered the P shelves to the P PARK Position P signal by described P shelves to the P PARK Position P signal pickup assembly, controls described P shelves motor and stops operating;
(B) be not positioned at P shelves and described vehicle speed signal when non-vanishing when the described gear shifting handle of described gear shifting handle P P PARK Position P signal aspect and indication, the described P shelves of described P shelves motor controller controls motor backward rotation, thereby driving described P shelves axle drives described P shelves ratchet and separates with described ratchet, described P shelves electric machine controller is gathered the P shelves to the P PARK Position P signal by described P shelves to the P PARK Position P signal pickup assembly, controls described P shelves motor and stops operating.
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