Summary of the invention
The objective of the invention is to propose a kind of production decorative block color recycled concrete, this color recycled concrete adopts recycled coarse aggregate and recycled fine aggregate fully, do not use any natural aggregate, and utilized a large amount of flyash and through the coal gangue of calcining and activating.Owing to adopted quick hardening sulphoaluminate cement, this concrete coagulation setting rate is very fast, and strength development is rapid, and the product time for competiton is shorter, the production efficiency height.In order to have guaranteed that time enough stirs the preparation concrete mix and is pressed, in this concrete admixture suitable retardant.This concrete adopts the pigment of three kinds of basic colors, can mix other shades of colour according to design requirements.This concrete formation is easy, and strength development is rapid, the ultimate compression strength height, and impervious good, shrinking percentage is low, and color is even.This concrete is sharp useless, energy-conservation, and consumption reduction meets the requirement of the construction industry strategy of sustainable development, good market prospect.A kind of production decorative block color recycled concrete that the present invention proposes, this color recycled concrete is made up of quick hardening sulphoaluminate cement, calcining coal gangue, flyash, carbide slag, Whitfield's ointment, recycled coarse aggregate, recycled fine aggregate, red pigment, yellow ultramarine, blue pigments, naphthalene series high-efficiency water-reducing agent, cellulose fiber peacekeeping glass fibre, and the weight ratio of each component is as follows:
Quick hardening sulphoaluminate cement 100
Calcining coal gangue 30-60
Flyash 15-40
Carbide slag 3-12
Whitfield's ointment 0.001-0.02
Recycled coarse aggregate 300-500
Recycled fine aggregate 200-360
Red pigment 0-15
Yellow ultramarine 0-15
Blue pigments 0-15
Naphthalene series high-efficiency water-reducing agent 0.4-1.5
Cellulosic fibre 0.1-0.45
Glass fibre 0.2-0.60.
The preferable weight ratio of each component is:
Quick hardening sulphoaluminate cement 100
Calcining coal gangue 32-46
Flyash 15-30
Carbide slag 3-10
Whitfield's ointment 0.001-0.01
Recycled coarse aggregate 320-470
Recycled fine aggregate 210-350
Red pigment 0-10
Yellow ultramarine 0-10
Blue pigments 0-10
Naphthalene series high-efficiency water-reducing agent 0.4-1.2
Cellulosic fibre 0.2-0.40
Glass fibre 0.3-0.60.
Among the present invention, the strength grade of described quick hardening sulphoaluminate cement is more than or equal to 42.5.
Among the present invention, the calcining temperature of described calcining coal gangue greater than 600 ℃ less than 1000 ℃, specific surface area is more than or equal to 420m
2/ Kg.
Among the present invention, described flyash is a kind of in I level F class flyash or the II level F class flyash.
Among the present invention, the CaO weight content is more than or equal to 32% in the described carbide slag, and specific surface area is more than or equal to 300m
2/ Kg.
Among the present invention, described recycled coarse aggregate is a continuous grading, and particle size range is 5-15mm, piles up porosity smaller or equal to 50%, contains mud weight smaller or equal to 4%.
Among the present invention, the fineness modulus of described recycled fine aggregate contains mud weight smaller or equal to 5% greater than 2.0 less than 3.5.
Among the present invention, the length of described cellulosic fibre greater than 3.0mm less than 9.0mm.
Among the present invention, described glass fibre is an alkali resistant glass fibre, and its diameter is less than 50 μ m, length greater than 3.0mm less than 9.0mm.
When product of the present invention used, the add-on of mixing water was the 5.5%-7.5% of quick hardening sulphoaluminate cement, calcining coal gangue, flyash, carbide slag, Whitfield's ointment, recycled coarse aggregate, recycled fine aggregate, red pigment, yellow ultramarine, blue pigments, naphthalene series high-efficiency water-reducing agent, cellulose fiber peacekeeping glass fibre gross weight.
Preparation method of the present invention, concrete steps are: take by weighing each component by aforementioned each part by weight, with recycled coarse aggregate, recycled fine aggregate, red pigment, yellow ultramarine, blue pigments and naphthalene series high-efficiency water-reducing agent are done in advance and are mixed to even, add quick hardening sulphoaluminate cement then, calcining coal gangue, flyash, carbide slag, cellulosic fibre, glass fibre and Whitfield's ointment are mixed to uniform state.A kind of production decorative block of gained color recycled concrete adds the denseness that water is stirred to regulation, can be used to the decorative block of moulding various types.
Among the present invention, quick hardening sulphoaluminate cement, calcining coal gangue, four kinds of materials such as flyash and carbide slag are formed the rigid cementitious material system of composite water jointly.The hydration rate of quick hardening sulphoaluminate cement is quite fast, and its hydrated product is mainly ettringite (AFt).The main activating oxide of calcining coal gangue and flyash is Al
2O
3And SiO
2Main ingredient in the carbide slag is Ca (OH)
2Active substance Al in calcining coal gangue and the flyash
2O
3With the gypsum component in the quick hardening sulphoaluminate cement, the main ingredient Ca (OH) in the carbide slag
2One reacts, and forms AFt.And the active substance SiO in calcining coal gangue and the flyash
2With the main ingredient Ca (OH) in the carbide slag
2One reacts, and forms a fairly large number of CSH gel, is filled in the interspersed left space of AFt crystal overlap joint, strengthens the intensity of gelling system.Because the aluminosulfate cement aquation is very fast, usually just condensed about the 20min clock, there is not time enough to finish concrete stirring, transmission, cast and jolt ramming, the present invention is in order to control the hydration rate of quick hardening sulphoaluminate cement, selected a kind of slow setting component that can delay its aquation especially for use, i.e. Whitfield's ointment.Whitfield's ointment is the another name of salicylic acid, owing to contain more oh group in its molecule, is adsorbed in the aluminosulfate cement particle surface, forms one deck adsorption layer, produces hydrogen bond, stops diffusing into of moisture, thereby delays its aquation.Its application property of concrete that adds water stirring preparation like this can keep the long period, the transmission in enough producing, cast cloth and jolt ramming.In case and after the concrete coagulation sclerosis, its intensity just increases at short notice fast, can make the building block demoulding as early as possible and dispatch from the factory, enhance productivity and the place turnaround speed.Recycled coarse aggregate and recycled fine aggregate all form its grain composition ideal by the broken post-treatment of discarded concrete.After recycled coarse aggregate and recycled fine aggregate were arranged in pairs or groups according to the closestpacking theory, the voidage minimum can reduce the consumption of gelling material, improves the economy of building block.Naphthalene series high-efficiency water-reducing agent is a naphthalenesulfonate formaldehyde condensation compound, the polymerization degree is 9-13, dissociate in the water-soluble back of its molecule, become electronegative surface active agent ion, this ionic adsorption produces the mutually exclusive effect of identical charges in gelling material and granules of pigments surface, and these particles are disperseed mutually, help to reduce the concrete water amount thereby improve its intensity, and can improve concrete surface color uniformity and plumpness.Redness, yellow and blueness is a color the most basic in the chromatology, claims " three primary colors " again, is arranged in pairs or groups mutually by these three kinds of pigment, can mix other various color.Three kinds of alkali resistance of pigment are good, are scattered in the concrete gelling system, and not only for the concrete after the sclerosis has presented bright colour, and because volume is suitable, little to the concrete strength influence.The effect of cellulosic fibre is to disperse the string stress of concrete segment, reduces rimose harm, and itself also has moisture-keeping maintaining effect preferably, guarantees that concrete segment intensity still can increase preferably under improper maintenance situation.The effect of glass fibre also is to disperse the string stress of concrete segment, reduces rimose harm, improves the building block impermeability, reduces water-intake rate.The present invention adopts cellulose fiber peacekeeping glass fibre simultaneously, and reason is that the former is a low modulus fiber, helps to prevent the cracking of concrete plastic stage, and the latter is a high modulus fibre, helps to prevent the cracking of concrete in sclerosis stage and carrying stage.
Beneficial effect of the present invention is:
(1) the present invention is without silicate series cement, but utilized quick hardening sulphoaluminate cement, cooperates calcining coal gangue, flyash and carbide slag as gelling material, and utilized recycled coarse aggregate and the recycled fine aggregate that adopts the discarded concrete processing.
(2) formed product of the present invention is easy, and strength development is rapid, the ultimate compression strength height, and impervious good, shrinking percentage is low, and color is even.
(3) the present invention adopts the pigment of three kinds of basic colors, can mix other shades of colour according to design requirements.The color recycled concrete that adopts the present invention to propose cooperates various moulds and technology, can produce the concrete decorative block of size, shape, color and different modeling, realizes architect's design concept, improves resident's life taste.
(4) the present invention has developed a kind of fully with the alternative natural aggregate of regenerated aggregate, and can utilize the color recycled concrete of flyash and calcining and activating coal gangue in a large number, not only setting rate is fast for it, strength development is rapid, and every performance all satisfies " JCT641-2008 decorative buiding block of concrete " standard.
Because this product starting material are selected to meet national energy-saving and emission-reduction and low-carbon economy requirement, product cost is low, and excellent property is applied widely, has a good application prospect.
Embodiment
The following examples are to further specify of the present invention, rather than limit the scope of the invention.
Embodiment 1
A kind of production decorative block color recycled concrete is counted quick hardening sulphoaluminate cement 100 by weight, calcining coal gangue 30, flyash 15, carbide slag 3, Whitfield's ointment 0.001, recycled coarse aggregate 300, recycled fine aggregate 200, red pigment 15, yellow ultramarine 0, blue pigments 0, naphthalene series high-efficiency water-reducing agent 0.4, cellulosic fibre 0.1, glass fibre 0.2 is formulated.After water that adding accounts for this product weight 5.5% stirred, it ties up vigorous denseness was 20s, and the presetting period is 52min, and final setting time is 75min.Take on a red color after the sclerosis.1d ultimate compression strength is 16.5MPa, and 3d ultimate compression strength is 28.3MPa, and 28d ultimate compression strength is 32.2MPa, and impervious grade is P8, and shrinking percentage is 0.042%.With 390mm * 190mm * 190mm holllow building block that this color recycled concrete is produced, when voidage was 40%, strength grade was MU10, and water surface falling head is 8mm in the impermeability test, and drying shrinkage is 0.021%.
Embodiment 2
A kind of production decorative block color recycled concrete is counted quick hardening sulphoaluminate cement 100 by weight, calcining coal gangue 60, flyash 40, carbide slag 12, Whitfield's ointment 0.02, recycled coarse aggregate 500, recycled fine aggregate 360, red pigment 0, yellow ultramarine 15, blue pigments 0, naphthalene series high-efficiency water-reducing agent 1.5, cellulosic fibre 0.45, glass fibre 0.60 is formulated.After water that adding accounts for this product weight 7.0% stirred, it ties up vigorous denseness was 16s, and the presetting period is 1h10min, and final setting time is 1h35min.Be yellow after the sclerosis.1d ultimate compression strength is 19.0MPa, and 3d ultimate compression strength is 31.2MPa, and 28d ultimate compression strength is 34.4MPa, and impervious grade is P9, and shrinking percentage is 0.030%.With 390mm * 190mm * 190mm holllow building block that this color recycled concrete is produced, when voidage was 40%, strength grade was MU15, and water surface falling head is 6mm in the impermeability test, and drying shrinkage is 0.020%.
Embodiment 3
A kind of production decorative block color recycled concrete is counted quick hardening sulphoaluminate cement 100 by weight, calcining coal gangue 40, flyash 35, carbide slag 8, Whitfield's ointment 0.0016, recycled coarse aggregate 400, recycled fine aggregate 310, red pigment 0, yellow ultramarine 0, blue pigments 15, naphthalene series high-efficiency water-reducing agent 1.1, cellulosic fibre 0.35, glass fibre 0.40 is formulated.After water that adding accounts for this product weight 7.5% stirred, it ties up vigorous denseness was 22s, and the presetting period is 1h20min, and final setting time is 1h50min.Be blue after the sclerosis.1d ultimate compression strength is 16.3MPa, and 3d ultimate compression strength is 27.6MPa, and 28d ultimate compression strength is 31.0MPa, and impervious grade is P7, and shrinking percentage is 0.043%.With 390mm * 190mm * 190mm holllow building block that this color recycled concrete is produced, when voidage was 40%, strength grade was MU10, and water surface falling head is 7mm in the impermeability test, and drying shrinkage is 0.022%.
Embodiment 4
A kind of production decorative block color recycled concrete is counted quick hardening sulphoaluminate cement 100 by weight, calcining coal gangue 60, flyash 15, carbide slag 10, Whitfield's ointment 0.0042, recycled coarse aggregate 500, recycled fine aggregate 300, red pigment 6, yellow ultramarine 6, blue pigments 0, naphthalene series high-efficiency water-reducing agent 1.2, cellulosic fibre 0.40, glass fibre 0.60 is formulated.After water that adding accounts for this product weight 6.7% stirred, it ties up vigorous denseness was 23s, and the presetting period is 45min, and final setting time is 57min.Be orange after the sclerosis.1d ultimate compression strength is 15.8MPa, and 3d ultimate compression strength is 26.0MPa, and 28d ultimate compression strength is 30.7MPa, and impervious grade is P7, and shrinking percentage is 0.035%.With 390mm * 190mm * 190mm holllow building block that this color recycled concrete is produced, when voidage was 40%, strength grade was MU10, and water surface falling head is 6mm in the impermeability test, and drying shrinkage is 0.024%.
Embodiment 5
A kind of production decorative block color recycled concrete is counted quick hardening sulphoaluminate cement 100 by weight, calcining coal gangue 40, flyash 30, carbide slag 12, Whitfield's ointment 0.0018, recycled coarse aggregate 400, recycled fine aggregate 320, red pigment 0, yellow ultramarine 5, blue pigments 5, naphthalene series high-efficiency water-reducing agent 1.5, cellulosic fibre 0.35, glass fibre 0.52 is formulated.After water that adding accounts for this product weight 5.8% stirred, it ties up vigorous denseness was 17s, and the presetting period is 48min, and final setting time is 56min.Be green after the sclerosis.1d ultimate compression strength is 20.4MPa, and 3d ultimate compression strength is 32.7MPa, and 28d ultimate compression strength is 36.8MPa, and impervious grade is P10, and shrinking percentage is 0.032%.With 390mm * 190mm * 190mm holllow building block that this color recycled concrete is produced, when voidage was 40%, strength grade was MU15, and water surface falling head is 5mm in the impermeability test, and drying shrinkage is 0.021%.