Summary of the invention:
An object of the present invention is to provide a kind of graphite material that is used for the production nano-sized carbon, advantages such as this graphite material has the purity height, volume density is big, particle is little, resistivity is low, uniform and delicate structure.
Another object of the present invention has provided a kind of preparation method who is used for the graphite material of production nano-sized carbon.
For realizing first purpose of the present invention, adopt following technical scheme:
The graphite material that is used for the production nano-sized carbon provided by the invention, its volume density reaches 1.74g/cm
3More than, resistivity is below 9 μ Ω m, and purity is greater than 99%.
Preferably, graphite material volume density 〉=1.76g/cm
3Resistivity≤7 μ Ω m; Purity 〉=99.7%.
Preferred, graphite material volume density 〉=1.80g/cm
3Resistivity≤6.7 μ Ω m; Purity 〉=99.8%.
The volume density of graphite material is big more, and purity is high more, and resistivity is low more, electric current and voltage required during the preparation nano-sized carbon is just low more, and the nano carbon particle size of production is just more little, in addition, the dissolution rate of carbon atom can be fast more, and production efficiency is high more, and the work-ing life of graphite material also can be long more.
The graphite material that CN101285202A provides, its volume density 〉=1.68/cm
3Resistivity≤7 μ Ω m; Purity 〉=99%, the volume density of this graphite material is smaller, and electric current and voltage required during the production nano-sized carbon then can be bigger, and the nano carbon particle size of production also can increase, and the nano-sized carbon quality of production is not high.
For realizing second purpose of the present invention, a kind of preparation method who is used for the graphite material of production nano-sized carbon is provided, adopt following technical scheme:
With after-smithing petroleum coke and pitch coke is siccative, modifying asphalt is a cakingagent, by to the fragmentation of siccative, screening, batching, do mix, wet mixing, moulding, bakes to burn the article, dipping, re-baking and greying obtain finished product, described wet mixing is to be to mix under 130 ℃-140 ℃ the condition to pinch with modifying asphalt in temperature with the siccative that obtains after do mixing, obtain thickener, wherein modifying asphalt joins at twice to mix in the siccative and pinches; Described moulding is carried out vibratory compaction with the thickener that obtains, and the volume density of the green compact after the moulding is 1.69g/cm
3More than;
The quality percentage composition that described after-smithing petroleum coke accounts for siccative is 85-90%, and the quality percentage composition that pitch coke accounts for siccative is 10-15%;
The mass percent of described siccative and cakingagent is 75: 25-80: 20;
The granularity of the after-smithing petroleum coke that obtains after fragmentation, screening is less than 1mm, wherein granularity is that the quality percentage composition of the after-smithing petroleum coke of 1.0-0.5mm is that the 20-25% of total after-smithing petroleum coke, the quality percentage composition of after-smithing petroleum coke that granularity is 0.5-0.075mm are the 30-35% of total after-smithing petroleum coke, and granularity is the 40-50% of total after-smithing petroleum coke less than the quality percentage composition of the after-smithing petroleum coke of 0.075mm;
The granularity of described pitch coke is less than 0.075mm.
The present invention is in the process of preparation graphite material, mixing the degree of pinching is vital to the quality of subsequent handling and product, concrete, modifying asphalt joined to mix in the siccative at twice pinch, add a part of modifying asphalt and siccative earlier and cohere, because the amount that adds is few, the stickiness of mixture is lower, under the whipping force effect of equal conditions, can mix at short notice and pinch evenly.After the wet mixing for the first time, the feed particles particle diameter ratio is become greatly more uniformly, its specific surface area is diminished, more remaining modified pitch is added, can be at short notice with siccative and tackiness agent uniform mixing.Add binder modification pitch at twice, both can reduce the time of wet mixing, thickener is mixed pinch evenly, obtain the good thickener of plasticity, obtain the green compact of high volume density through vibratory compaction.Preferably, when adding modifying asphalt, add-on is the 45%-60% of total modifying asphalt quality for the first time, and add-on is the 40%-55% of total modifying asphalt quality for the second time.
Preferably, the quality percentage composition of the after-smithing petroleum coke of 1-0.5mm granularity is 23-24%, and the quality percentage composition of the after-smithing petroleum coke of 0.5-0.075mm granularity is 33-34%, and granularity is 42-44% less than the quality percentage composition of the after-smithing petroleum coke of 0.075mm.
The proportion of macrobead material is big more in the raw material, and then the volume density of finished product is more little, and physical strength reduces, surface irregularity, the proportion of powder is big more in the raw material, then can improve the volume density and the physical strength of graphite material, still, also increased the possibility of product crackle in roasting and the graphitizing process, powder is very strong to the adsorptivity of cakingagent, and powder proportion is big more, and required cakingagent can be many more, the goods void content increases after the roasting, influences the quality of product.
The present invention fully takes into account the granularity of raw material and forms graphite material structure and Effect on Performance, the granularity and the composition of raw material are controlled in the suitable scope, when meeting the requirements of physical and chemical index, taken into account the yield rate of each operation of product, graphite material volume density and the physical strength height produced, flawless.
The granularity of the after-smithing petroleum coke that CN101285202A provides is less than 0.8mm, but its varigrained proportion is different from the present invention, by experiment example 2 as can be known, small-particle material among the present invention and powder can be filled the space of macrobead material more fully, pile up the tightst.
The present invention has added the pitch coke of 10%-15% in preparation process, can improve the physical strength of graphite material, can accelerate product sharp from speed in the electrolytic solution in producing the process of spherical nano-sized carbon again, thus the production efficiency of raising nano-sized carbon.
It is raw material that raw material among the present invention is selected after-smithing petroleum coke and the pitch coke that the source is wide, price is low for use, has reduced production cost, and the price of gained finished product is low, is of value to large-scale industry and promotes.
Described do to mix be meant by prescription and take by weighing after-smithing petroleum coke after the screening and pitch coke as siccative, drops into to mix and pinch pot and do mixedly, and the temperature of siccative is 120-130 ℃, and dried doing time is 35-45 minute.
The total time of described wet mixing is 20-35 minute, and the preferred time is 20-30 minute.
The wet mixing temperature is high more, and pitch is good to the wetting phenomena of siccative, and thickener plasticity improves, and laminate structure is evenly fine and close, and the too high then bituminous of temperature lighting end meeting is run away; The wet mixing time is short, then mixes and pinches inequality, and the wet mixing overlong time then can make the macrobead material be destroyed, and has destroyed original size composition, and bulk specific gravity is reduced, and the volume density of product reduces, the void content height, and intensity reduces; Wet mixing temperature and time of the present invention both can make the mixed material of pinching in the pot mix and pinch evenly, can not destroy original size composition again, after mixed the pinching, had obtained the good thickener of plasticity.
Described moulding is that the thickener that will obtain forms volume density and is preferably greater than 1.72g/cm under the vibrating forming machine effect
3Green compact.
The present invention adopts the vibratory compaction technology, makes green compact obtain higher volume density, and this helps improving the volume density and the mechanical property of finished product, reduces the void content of finished product.Wherein parameters such as the amplitude of vibration processes, frequency are prior art scopes commonly used.
The top temperature of described bakes to burn the article reaches 1050 ℃-1100 ℃, per hour heats up 0.7~1 ℃ when 350~500 ℃ of heating zones, preferably per hour heats up 0.8~0.9 ℃ in the time of 350~500 ℃; In the time of 500~700 ℃, per hour heat up 2-2.5 ℃, preferably in the time of 500~700 ℃, per hour heat up 2.2~2.3 ℃; In the time of 700~850 ℃, per hour heat up 2.5~3 ℃, preferably in the time of 700~850 ℃, per hour heat up 2.6~2.7 ℃.The temperature of bakes to burn the article is when 350~500 ℃ of scopes, volatile matter in row's roasting product, temperature rise rate is very slow, be controlled at per hour between 0.7~1 ℃, hydrocarbon polymer in the roasting product has the comparison adequate time to decompose and polyreaction, improve the coking rate of cakingagent, when 500~700 ℃ of scopes, carbonization at low temperature changes coking into, volatile matter output after modified pitch decomposes further reduces, temperature rise rate is controlled at per hour between 2~2.5 ℃, avoid green compact when diametric(al) is shunk, to crack, guaranteeing that roasting product is indeformable does not ftracture, and when 700~850 ℃ of scopes, continues to have the polycondensation of degradation production and the eliminating of a small amount of volatile matter, the coking degree of goods is more perfect, temperature rise rate is controlled at per hour 2.5~3 ℃, avoids diametric(al) and length direction further to shrink and cracks, and the volume density of roasting product reaches 1.66g/cm behind the bakes to burn the article
3More than.
The present invention controls whole temperature-rise period with the temperature alarming instrument when bakes to burn the article, the temperature range of the roasting curve of assurance temperature alarming instrument and customization has so just been guaranteed the product flawless in 5 ℃, and structure and performance are even.
Described dipping is to carry out under the 1.80MPa-1.95MPa at impregnation pressure, and soaker is medium temperature coal pitch, guarantees that the product rate of body weight gain is more than 15%.
In order to improve the volume density of graphite material, can also realize by the method for repeatedly flooding repeatedly roasting, but this has increased processing step, has improved production cost, has prolonged the production cycle, has reduced production efficiency.
The present invention only needs single-steeping just can reach high volume density, has shortened the production cycle, has improved production efficiency, has reduced production cost.
Described re-baking, roasting time are 144h-168h, and the product top temperature is 800 ℃-850 ℃.
Described greying is the re-baking product to be put into the greying circuit carry out greying, and electric power feeding time is 120h-130h, and the product top temperature reaches 2850 ℃-3000 ℃.
Greying top temperature of the present invention is 2850 ℃-3000 ℃, has promoted the carbon atom arrangement of roasting product to change into the three-dimensional order overlapping from the overlapping of two one-dimensional disorders, has improved the electricity of graphite finished product and conductivity, thermal-shock resistance, chemical stability and the purity of heat.
Compared with prior art, the preparation method's of graphite material provided by the invention beneficial effect is:
It is raw material that the present invention selects after-smithing petroleum coke and the pitch coke that the source is wide, price is low for use, in kneading process, add the tackiness agent modifying asphalt by gradation, make material mix and pinch evenly, can not destroy original size composition again, mix pinch after, obtained density big, evenly, the good thickener of plasticity, and reduced to mix and pinched the time, saved energy consumption, promptly reduced cost, the moulding of the cool material of this thickener after vibration, the green compact flawless, the volume density that obtain reach 1.69g/cm
3More than, be the essential condition that improves the void content of the volume density of finished product and mechanical property, reduction finished product; In roasting process, by rational control heat-up rate, hydrocarbon polymer in the roasting product has the comparison adequate time to decompose and polyreaction, improved the coking rate of cakingagent, improved the physical and chemical performance of goods, guaranteed that roasting product does not indeformablely ftracture, the structure and the performance of whole roasting product are even; Various aspects of performance by the graphite material that obtains after the final greying has approached isostatic pressing formed graphite, its volume density height, flawless, fine particle, physical strength height, when this graphite material is used to prepare nano-sized carbon, dissolution rate in electrolytic solution is fast, thereby improves the production efficiency of nano-sized carbon.
The preparation method of graphite material provided by the invention only needs single-steeping just can reach higher volume density, has shortened the living cycle; And can produce the high performance graphite products of large size heavy industrialization, carry out the mechanical workout cutting according to service requirements then, promptly this preparation method has improved production efficiency, has reduced production cost.
Embodiment:
Embodiment 1
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (85: 15) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 20%, 0.5-0.075mm accounts for 35%, powder accounts for 45% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 20 minutes, and the siccative temperature is 120 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 75: 25, wherein modified pitch adds at twice, add-on is 45% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 10 minutes, and add-on is 55% of total modified pitch amount for the second time, mixing the time of pinching is 15 minutes, and the thickener temperature is 130 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 110 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, die mould product flawless, volume density is 1.69g/cm
3
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 575h, make product temperature reach 1050 ℃, when 350~500 ℃ of heating zones, per hour heat up 0.7 ℃, in the time of 500~700 ℃, per hour heat up 2 ℃, in the time of 700~850 ℃, per hour heat up 2.5 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, the temperature range that guarantees the temperature alarming instrument in 5 ℃, roasting product flawless, volume density 1.66g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 10h warm up time, and preheating temperature is 340 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.80MPa, and the rate of body weight gain of dipping back charcoal piece is 15%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 144h, and the re-baking top temperature is 800 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 120h, and the greying top temperature is controlled at 2850 ℃.Come out of the stove after the machining cutting finally becomes the graphite material that is applicable to the production nano-sized carbon.Graphite finished product flawless, small product size density are 1.78g/cm
3, resistivity is 7 μ Ω m, purity is 99.3%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Embodiment 2
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (90: 10) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 25%, 0.5-0.075mm accounts for 35%, powder accounts for 40% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 30 minutes, and the siccative temperature is 130 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 80: 20, wherein modified pitch adds at twice, add-on is 50% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 10 minutes, and add-on is 50% of total modified pitch amount for the second time, mixing the time of pinching is 10 minutes, and the thickener temperature is 140 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 120 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, die mould product flawless, volume density is 1.70g/cm
3
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 569h, the bakes to burn the article top temperature reaches 1100 ℃, when 350~500 ℃ of heating zones, per hour heat up 0.8 ℃, in the time of 500~700 ℃, per hour heat up 2.2 ℃, in the time of 700~850 ℃, per hour heat up 2.6 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, the temperature range that guarantees the temperature alarming instrument in 5 ℃, the roasting product flawless, volume density is 1.67g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 12h warm up time, and preheating temperature is 350 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.95MPa, and the rate of body weight gain of dipping back charcoal piece is 16%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 168h, and the product top temperature is 850 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 130h, and the product top temperature is controlled at 3000 ℃.Graphite finished product flawless, its volume density are 1.74g/cm
3More than, resistivity is 9 μ Ω m, purity is 99.5%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Embodiment 3
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (88: 12) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 25%, 0.5-0.075mm accounts for 30%, powder accounts for 45% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 25 minutes, and the siccative temperature is 125 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 77: 23, wherein modified pitch adds at twice, add-on is 55% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 15 minutes, and add-on is 45% of total modified pitch amount for the second time, mixing the time of pinching is 15 minutes, and the thickener temperature is 135 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 115 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, die mould product flawless, volume density is 1.69g/cm
3
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 597h, make product temperature reach 1070 ℃, when 350~500 ℃ of heating zones, per hour heat up 0.9 ℃, in the time of 500~700 ℃, per hour heat up 2.3 ℃, in the time of 700~850 ℃, per hour heat up 2.7 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, the temperature range that guarantees the temperature alarming instrument in 5 ℃, the roasting product flawless, volume density is 1.65g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 11h warm up time, and preheating temperature is 345 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.85MPa, and the rate of body weight gain of dipping back charcoal piece is 15.5%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 155h, and the re-baking top temperature is 830 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 125h, and the greying top temperature is controlled at 2900 ℃.Graphite finished product flawless, its volume density are 1.76g/cm
3More than, resistivity is 7 μ Ω m, purity is 99.0%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Embodiment 4
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (88: 12) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 23%, 0.5-0.075mm accounts for 34%, powder accounts for 43% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 25 minutes, and the siccative temperature is 125 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 80: 20, wherein modified pitch adds at twice, add-on is 60% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 15 minutes, and add-on is 40% of total modified pitch amount for the second time, mixing the time of pinching is 20 minutes, and the thickener temperature is 135 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 115 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, die mould product flawless, volume density is 1.70g/cm
3
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 510h, the bakes to burn the article top temperature reaches 1070 ℃, when 350~500 ℃ of heating zones, per hour heat up 1 ℃, in the time of 500~700 ℃, per hour heat up 2.5 ℃, in the time of 700~850 ℃, per hour heat up 3 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, the temperature range that guarantees the temperature alarming instrument in 5 ℃, the roasting product flawless, volume density is 1.63g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 11h warm up time, and preheating temperature is 345 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.85MPa, and the rate of body weight gain of dipping back charcoal piece is 16%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 155h, and the re-baking top temperature is 830 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 125h, and the product top temperature is controlled at 3000 ℃.Graphite finished product flawless, its volume density are 1.80g/cm
3More than, resistivity is 6.8 μ Ω m, purity is 99.7%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Embodiment 5
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (88: 12) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 24%, 0.5-0.075mm accounts for 34%, powder accounts for 42% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 30 minutes, and the siccative temperature is 130 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 80: 20, wherein modified pitch adds at twice, add-on is 60% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 10 minutes, and add-on is 40% of total modified pitch amount for the second time, mixing the time of pinching is 15 minutes, and the thickener temperature is 140 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 120 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, die mould product flawless, volume density 1.69g/cm
3
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 578h, the bakes to burn the article top temperature reaches 1100 ℃, makes product temperature reach 1050 ℃, per hour heats up 0.8 ℃ when 350~500 ℃ of heating zones, in the time of 500~700 ℃, per hour heat up 2 ℃, per hour heat up 2.7 ℃ in the time of 700~850 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, and the temperature range that guarantees the temperature alarming instrument is in 5 ℃, roasting product flawless, volume density are 1.63g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 11h warm up time, and preheating temperature is 345 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.85MPa, and the rate of body weight gain of dipping back charcoal piece is 17%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 155h, and the re-baking top temperature is 830 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 125h, and the product top temperature is controlled at 2950 ℃.Greying finished product flawless, its volume density are 1.81g/cm
3More than, resistivity is 7.1 μ Ω m, purity is 99.8%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Embodiment 6
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (88: 12) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 24%, 0.5-0.075mm accounts for 33%, powder accounts for 43% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 20 minutes, and the siccative temperature is 125 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 80: 20, wherein modified pitch adds at twice, add-on is 60% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 10 minutes, and add-on is 40% of total modified pitch amount for the second time, mixing the time of pinching is 15 minutes, and the thickener temperature is 135 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 115 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, guarantee die mould product flawless, volume density reaches more than the 1.69g/cm3.
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 550h, the bakes to burn the article top temperature reaches 1070 ℃, when 350~500 ℃ of heating zones, per hour heat up 0.8 ℃, in the time of 500~700 ℃, per hour heat up 2.2 ℃, in the time of 700~850 ℃, per hour heat up 2.6 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, the temperature range that guarantees the temperature alarming instrument in 5 ℃, the roasting product flawless, volume density is .63g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 11h warm up time, and preheating temperature is 345 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.85MPa, and the rate of body weight gain of dipping back charcoal piece is 15%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 155h, and the re-baking top temperature is 830 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 125h, and the greying top temperature is controlled at 3000 ℃.Graphite finished product flawless, its volume density are 1.81g/cm
3, resistivity is 7.5 μ Ω m, purity is 99.8%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Embodiment 7
After-smithing petroleum coke is made 1-0.5mm, 0.5-0.075mm and three other pellets of level of powder (granularity is less than 0.075mm) after fragmentation, screening, place respectively in three feed bins; Pitch coke is made powder after fragmentation, screening, be stored in the feed bin, by electronic proportioning after-smithing petroleum coke and pitch coke are carried out proportioning by (88: 12) then; Each grade pellet of after-smithing petroleum coke by 1-0.5mm account for 20%, 0.5-0.075mm accounts for 30%, powder accounts for 50% and carries out proportioning.
Above-mentioned compound put into to mix to pinch do mixedly in the pot, dried doing time is 25 minutes, and the siccative temperature is 125 ℃.
Add modifying asphalt in the pot and carry out wet mixing toward mixing to pinch, the mass percent of siccative and modifying asphalt is 80: 20, wherein modified pitch adds at twice, add-on is 60% of total modified pitch amount for the first time, mix with siccative and to pinch, mixing the time of pinching is 10 minutes, and add-on is 40% of total modified pitch amount for the second time, mixing the time of pinching is 15 minutes, and the thickener temperature is 135 ℃.
Thickener is put into dry in the air material operation of the material machine that dries in the air, when treating that the thickener temperature is reduced to 115 ℃, thickener is put into the vibrating forming machine grinding tool carry out vibratory compaction, die mould product flawless, volume density is 1.69g/cm
3
The moulding product are put into ring-form calcining furnace carry out bakes to burn the article, use roasting curve duration to be 550h, the bakes to burn the article top temperature reaches 1050 ℃, when 350~500 ℃ of heating zones, per hour heat up 0.9 ℃, in the time of 500~700 ℃, per hour heat up 2.2 ℃, in the time of 700~850 ℃, per hour heat up 2.6 ℃, whole temperature-rise period is controlled with the temperature alarming instrument, the temperature range that guarantees the temperature alarming instrument in 5 ℃, the product flawless, volume density is 1.63g/cm
3
Roasting product is flooded with coal-tar pitch: earlier roasting product is put into preheating oven and carry out preheating, be 11h warm up time, and preheating temperature is 345 ℃; Product is taken out from preheating oven, put impregnating autoclave into and seal dipping, impregnation pressure is 1.85MPa, and the rate of body weight gain of dipping back charcoal piece is 16.5%.
Pickled product is put into tunnel furnace carries out re-baking, roasting time is 155h, and the re-baking top temperature is 830 ℃.
The re-baking product are put into the greying circuit carry out greying, electric power feeding time is 125h, and the product top temperature is controlled at 3000 ℃.Graphite finished product flawless, its volume density are 1.80g/cm
3More than, resistivity is 6.5 μ Ω m, purity is 99.8%.After the product greying, through the machining cutting, finally become the graphite material that is applicable to the production nano-sized carbon again.
Experimental example 1
This experimental example is that modifying asphalt in the graphite material preparation process of the present invention is added mode to product graphite material performance and mix and pinch the influence of time and analyze, other processing parameter is as embodiment 1, different is that modifying asphalt adds the mode difference, disposable adding is meant required modifying asphalt is once added, it is that mode according to embodiment adds that secondary adds, and the results are shown in Table 1:
As table 1 interpretation of result, by the mode of twice adding modifying asphalt, make to mix and pinch evenly, obtained the good thickener of plasticity, The comprehensive performance is all increased, and shortened to mix and pinched the time, promptly reduced energy consumption.
Experimental example 2
This experimental example is that the influence of raw material, granularity and composition thereof in the graphite material preparation process of the present invention is analyzed, first group of raw material with second group is identical, first group granularity and composition are referring to CN101285202A, second group granularity and composition are referring to the embodiment of the invention 1, other processing parameters the results are shown in Table 2 as embodiment 1.
Table 2
Conclusion: two groups resistivity and folding strength difference are little, but second group volume density is obviously greater than first group, the i.e. granularity of raw material and when forming in adopting the present invention, small-particle material and powder can be filled the space of macrobead material more fully, pile up the tightst.