CN101913025A - Method for connecting ultrathin metal strap in production of radio frequency coaxial cable and connecting device - Google Patents

Method for connecting ultrathin metal strap in production of radio frequency coaxial cable and connecting device Download PDF

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Publication number
CN101913025A
CN101913025A CN 201010239560 CN201010239560A CN101913025A CN 101913025 A CN101913025 A CN 101913025A CN 201010239560 CN201010239560 CN 201010239560 CN 201010239560 A CN201010239560 A CN 201010239560A CN 101913025 A CN101913025 A CN 101913025A
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CN
China
Prior art keywords
metal
radio frequency
frequency coaxial
piece
laser
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Pending
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CN 201010239560
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Chinese (zh)
Inventor
沈小平
喻志安
陈中军
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Jiangsu Tongding Optic Electronic Stock Co Ltd
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Jiangsu Tongding Optic Electronic Stock Co Ltd
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Priority to CN 201010239560 priority Critical patent/CN101913025A/en
Publication of CN101913025A publication Critical patent/CN101913025A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a method for connecting an ultrathin metal strap in the production of a radio frequency coaxial cable, which comprises the following steps of: cutting the end parts of two metal straps to be spliced according to the same tilt angle to form metal strap interfaces; splicing the two metal strap interfaces to form a splicing seam and fixedly arranging the two metal straps; adjusting the position of the gun head of a laser welding machine so that the moving route of the laser point of the gun head and the spliced seam are consistent, starting the laser welding machine and welding along the splicing seam. The connecting method has the advantages of convenient operation, fast speed and good welding effect; the well connected metal strap is flat and smooth without gaps, the welded outer conductor is not influenced in the subsequent forming and embossing procedures, the productivity and the percent of pass are improved in the production of the radio frequency coaxial cable, the production cost is decreased, and the invention is applicable for the processing of the ultrathin metal straps of all specifications.

Description

Method that the super thin metal band continues in the radio frequency coaxial-cable production and connection device
Technical field
The present invention relates to connecting method and the connection device of radio communication with the ultrathin outer conductor of all size in the radio frequency coaxial-cable outer conductor production process.
Background technology
Radio frequency coaxial-cable usually by inner wire, be coated on the outer insulating barrier of inner wire, the vertical sheath that wraps in the outer outer conductor of insulating barrier and be coated on the outer conductor periphery is formed, wherein, outer conductor is that the vertical bag welding of metal tape embossing forms, in the prior art, the main argon arc welding machine band that continues that uses in the outer conductor production, when two metal tapes after inclined cut, weld on the tape splicing machine piecing together, become in the argon arc welding termination process, to constantly regulate electric current or welding torch position, after the welding, all have big breach at the two ends of two metal tapes butt joint, the tape welding that continues seam is rugged and rough.Simultaneously, speed of welding is slow, and the adjusting level requires high, and success rate lower (80%), and the very difficult control of band breach size that continues so just cause in the production of radio frequency coaxial-cable outer conductor to occur snapping, and product quality descends.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of easy to operate, speed is fast, welding effect good, the super thin metal band continues in the smooth unnotched radio frequency coaxial-cable production of smooth welded seam method and connection device thereof.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: the method that the super thin metal band continues in a kind of radio frequency coaxial-cable production, it comprises the steps:
(a), two metal tape ends to be spliced are cut according to same inclination angle, to form metal strap interfaces;
(b), two metal strap interfaces are formed with one to piece to assembly, and two metal tapes are fixedly installed;
(c), adjust the position of laser weld machine gun head, make rifle head laser point track route with consistent to piece;
(d), start laser-beam welding machine, along piece is welded.
Further, in the step (a), the angle of inclination of each metal tape cutting is 45~60 degree.
Step (d) is preceding carrying out, at the metal tape tag line that draws on to piece.
In the step (b), two metal strap interfaces are drawn close and zero lap.
Described two metal tape sides align.
The present invention also provide a kind of radio frequency coaxial-cable produce in super thin metal band connection device, it comprise be used for metal tape to be spliced end according to the tape-cutting machine structure of same angle of inclination cutting, be used to carry on a shoulder pole establish metal tape and with two metal strap interfaces to the assembly band platform pieced together, be arranged on to piece together the metal tape fixed mechanism on the band platform and be arranged on and piece together band platform one side and rifle head towards the laser-beam welding machine of two metal tapes to piece.
Further, whether consistent it also comprise and be used to show to the rifle head track route of piece and laser-beam welding machine display screen.
Because technique scheme utilization, the present invention compared with prior art has following advantage: adopt connecting method of the present invention, easy to operate, speed is fast, welding effect good, continue the smooth smooth non-notch of metal tape, outer conductor after welding is in follow-up moulding, embossing operation, can not be affected, improve production capacity and qualification rate during radio frequency coaxial-cable is produced, reduced production cost, be applicable to the processing of the ultrathin metal tape of all size.
Description of drawings
Accompanying drawing 1 is connection device structural representation of the present invention;
Wherein: 1, piece together the band platform; 2, fixed mechanism; 3, laser-beam welding machine; 31, pikestaff; 32, rifle head; 4, weld seam; 5, display screen;
The specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiment of the invention is elaborated:
In producing the radio frequency coaxial-cable process, when needs continued to two metal tapes, it adopted laser-beam welding machine to weld, and the specific implementation step is as follows:
At first, two metal tape ends to be spliced are cut according to same inclination angle, to form metal strap interfaces, in the present invention, the angle of inclination is set at 45~60 degree;
Then, two metal strap interfaces are formed with one to piece to assembly, and two metal tapes are fixed, during to assembly, should make that the metal strap interfaces snap to none is overlapping, and metal tape two ends dislocation-free;
Then, adjust the position of laser weld machine gun head, make rifle head laser point track route, after adjusting, on to piece, go out a tag line, make things convenient for laser to weld with thick black stroke with consistent to piece;
At last, start laser-beam welding machine, along piece is welded.
Shown in Figure 1 is the connection device that utilizes said method, it mainly comprises tape-cutting machine structure (not shown), piece together band platform 1, laser-beam welding machine 3 and display screen 5, wherein, the tape-cutting machine structure is mainly used in metal tape inclined cut to be cut, assembly band platform 1 is used for placing metal tape and makes it being stitched together, piece together band platform 1 and be provided with fixed mechanism 2, in the present embodiment, fixed mechanism 2 is for being opened in the chute of piecing together on the band platform 1 symmetrically, be movably arranged on the screw in the chute, as metal tape A, metal tape B is placed on and pieces together on the band platform 1, by regulating the screw of both sides, make metal tape be fixed on and piece together on the band platform 1.Laser-beam welding machine 3 comprises rifle head 32, the pikestaff 31 that is connected with rifle head 32, to the rifle head 32 of piece and laser-beam welding machine 3 point-blank whether display screen 5 be used to observe, particularly, after metal tape A, metal tape B snap to none are fixed on the assembly band platform 1 with misplacing, adjust rifle head position by display screen 5, make its track route consistent to piece with metal tape A, B, on to piece, use a thick black blacking, can carry out laser weld with that, thereby form weld seam 4, this smooth welding joint is smooth, and the both sides non-notch that metal tape continues is as snapping easily.Simultaneously, whole device operation is simpler, does not need manual adjustment in the welding process, and success rate is higher.
The method that laser continues in the radio frequency coaxial-cable outer conductor of the present invention production is conducive to improve metal tape (copper or aluminium) utilization rate, improves production capacity and efficient, reduces metal tape (copper or aluminium) and wears the number of times of moulding. Laser continues to be with and has the incomparable advantage of traditional welding method, difference according to weld metal band (copper or aluminium), can set the output energy, carry out Waveform Control, to reach more preferably welding effect, carry out laser and continue band automatically, the equipment speed of welding is fast, laser facula is little, and when welding the minimum energy that produces, thermal deformation is little.

Claims (8)

1. the method that the super thin metal band continues in the radio frequency coaxial-cable production, it comprises the steps:
(a), two metal tape ends to be spliced are cut according to same inclination angle, to form metal strap interfaces;
(b), two metal strap interfaces are formed with one to piece to assembly, and two metal tapes are fixedly installed;
(c), adjust the position of laser weld machine gun head, make rifle head laser point track route with consistent to piece;
(d), start laser-beam welding machine, along piece is welded.
2. the method that the super thin metal band continues in the radio frequency coaxial-cable production according to claim 1 is characterized in that: in the step (a), the angle of inclination of each metal tape cutting is 45~60 degree.
3. the method that the super thin metal band continues in the radio frequency coaxial-cable production according to claim 1 and 2 is characterized in that: step (d) is preceding carrying out, at the metal tape tag line that draws on to piece.
4. the method that the super thin metal band continues in the radio frequency coaxial-cable production according to claim 1 is characterized in that: in the step (b), two metal strap interfaces are drawn close and zero lap.
5. the method that continues according to super thin metal band in claim 1 or the 4 described radio frequency coaxial-cable productions, it is characterized in that: described two metal tape sides align.
6. super thin metal band connection device during a radio frequency coaxial-cable is produced is characterized in that: it comprise be used for metal tape to be spliced end according to the tape-cutting machine structure of same angle of inclination cutting, be used to carry on a shoulder pole establish metal tape and with two metal strap interfaces to the assembly band platform pieced together, be arranged on to piece together the metal tape fixed mechanism on the band platform and be arranged on and piece together band platform one side and rifle head towards the laser-beam welding machine of two metal tapes to piece.
7. super thin metal band connection device during radio frequency coaxial-cable according to claim 6 is produced is characterized in that: whether consistent it also comprise and be used to show to the rifle head track route of piece and laser-beam welding machine display screen.
8. according to super thin metal band connection device in claim 6 or the 7 described radio frequency coaxial-cables productions, it is characterized in that: described tape-cutting machine structure is according to the angles of inclination cutting of 45~60 degree.
CN 201010239560 2010-07-29 2010-07-29 Method for connecting ultrathin metal strap in production of radio frequency coaxial cable and connecting device Pending CN101913025A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010239560 CN101913025A (en) 2010-07-29 2010-07-29 Method for connecting ultrathin metal strap in production of radio frequency coaxial cable and connecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010239560 CN101913025A (en) 2010-07-29 2010-07-29 Method for connecting ultrathin metal strap in production of radio frequency coaxial cable and connecting device

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737179A (en) * 2013-12-31 2014-04-23 镇江蓝箭电子有限公司 Production method for outer conductor of high performance cable connector
CN104428174A (en) * 2012-07-04 2015-03-18 西门子公司 Method for producing sub-assemblies
CN104708175A (en) * 2015-03-16 2015-06-17 南京南瑞集团公司 High-strength and equal-outer-diameter overall welding method for full-specification cable conductors
CN105689894A (en) * 2014-12-11 2016-06-22 财团法人金属工业研究发展中心 Method for manufacturing metal plate strip
CN106003691A (en) * 2016-06-06 2016-10-12 深圳新澳科电缆有限公司 Method for covering film
CN112792455A (en) * 2021-01-09 2021-05-14 南海海缆有限公司 Cable metal composite belt sheath welding method and welding system
CN115647592A (en) * 2022-11-08 2023-01-31 安徽中科春谷激光产业技术研究院有限公司 Laser welding method for thin plate steel strip

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DE4304780A1 (en) * 1993-02-17 1994-08-18 Kabelmetal Electro Gmbh Method of making a coaxial cable
EP0797219A1 (en) * 1996-03-21 1997-09-24 E. Kertscher S.A. Coaxial cable manufacturing process
US6181971B1 (en) * 1998-12-09 2001-01-30 Pacesetter, Inc. Joining conductor cables and electrodes on a multi-lumen lead body
CN101100030A (en) * 2006-07-04 2008-01-09 华中科技大学 Plate-bending online laser welding technology and its equipment
JP2009032462A (en) * 2007-07-25 2009-02-12 Phoeton Corp Wire harness
CN201449773U (en) * 2009-08-27 2010-05-05 扬州市中能电缆有限公司 High temperature resistant well-logging control cable for heavy oil well
CN201744789U (en) * 2010-07-29 2011-02-16 江苏通鼎光电股份有限公司 Ultrathin metal strap connecting device in production of radio-frequency coaxial cable

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4304780A1 (en) * 1993-02-17 1994-08-18 Kabelmetal Electro Gmbh Method of making a coaxial cable
EP0797219A1 (en) * 1996-03-21 1997-09-24 E. Kertscher S.A. Coaxial cable manufacturing process
US6181971B1 (en) * 1998-12-09 2001-01-30 Pacesetter, Inc. Joining conductor cables and electrodes on a multi-lumen lead body
CN101100030A (en) * 2006-07-04 2008-01-09 华中科技大学 Plate-bending online laser welding technology and its equipment
JP2009032462A (en) * 2007-07-25 2009-02-12 Phoeton Corp Wire harness
CN201449773U (en) * 2009-08-27 2010-05-05 扬州市中能电缆有限公司 High temperature resistant well-logging control cable for heavy oil well
CN201744789U (en) * 2010-07-29 2011-02-16 江苏通鼎光电股份有限公司 Ultrathin metal strap connecting device in production of radio-frequency coaxial cable

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104428174A (en) * 2012-07-04 2015-03-18 西门子公司 Method for producing sub-assemblies
CN104428174B (en) * 2012-07-04 2017-06-13 西门子公司 Method for setting up part
US9768595B2 (en) 2012-07-04 2017-09-19 Siemens Aktiengeselschaft Method for producing sub-assemblies
CN103737179A (en) * 2013-12-31 2014-04-23 镇江蓝箭电子有限公司 Production method for outer conductor of high performance cable connector
CN105689894A (en) * 2014-12-11 2016-06-22 财团法人金属工业研究发展中心 Method for manufacturing metal plate strip
CN104708175A (en) * 2015-03-16 2015-06-17 南京南瑞集团公司 High-strength and equal-outer-diameter overall welding method for full-specification cable conductors
CN106003691A (en) * 2016-06-06 2016-10-12 深圳新澳科电缆有限公司 Method for covering film
CN106003691B (en) * 2016-06-06 2020-02-18 深圳新澳科电缆有限公司 Film laminating method
CN112792455A (en) * 2021-01-09 2021-05-14 南海海缆有限公司 Cable metal composite belt sheath welding method and welding system
CN115647592A (en) * 2022-11-08 2023-01-31 安徽中科春谷激光产业技术研究院有限公司 Laser welding method for thin plate steel strip

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Application publication date: 20101215