CN101912196B - Production method of electromagnetic welding type cleaning brushes and sealing brushes and application thereof - Google Patents
Production method of electromagnetic welding type cleaning brushes and sealing brushes and application thereof Download PDFInfo
- Publication number
- CN101912196B CN101912196B CN2010102167415A CN201010216741A CN101912196B CN 101912196 B CN101912196 B CN 101912196B CN 2010102167415 A CN2010102167415 A CN 2010102167415A CN 201010216741 A CN201010216741 A CN 201010216741A CN 101912196 B CN101912196 B CN 101912196B
- Authority
- CN
- China
- Prior art keywords
- steel bar
- electronic circuit
- circuit board
- production method
- alternating magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to a production method of electromagnetic welding type cleaning brushes and sealing brushes in the field of cleaning brushes and sealing brushes. The production method comprises the following steps: i. an electronic circuit board is electrified to generate an alternating magnetic field; ii. a sheet is placed in the region of the alternating magnetic field generated by the electronic circuit board; iii. a fiber material is placed at one end of a support board, wherein the end of the support board is provided with a steel bar, and the fiber materialis in contact with the end of the support board; iv. the end of the support board, which is provided with the steel bar, does the motion of cutting magnetic lines of force in the alternating magnetic filed generated by the electronic circuit board so that the steel bar generates vortexes; v. under the action of the vortexes, iron molecules in the steel bar do high-speed irregular motion, collide and rub with each other to generate heat energy, the steel bar generate heat rapidly, and the heat of the steel bar is transmitted to the sheet and the fiber material; and vi. the contact parts of the sheet and the fiber material are welded together after the heat of the steel is transmitted to the sheet and the fiber material. The invention has the advantages of large welding area, even welding, no pollution, high productivity and lower production cost.
Description
Technical field
The present invention relates to production method of cleaning brush, sealing brush and uses thereof, relate in particular to the cleaning brush of producing with electromagnetic welding sheet material and fibrous material manufacturing cleaning brush, the method that seals brush and this method, the purposes of sealing brush.
Background technology
At present, be used for the production technology that the cleaning brush sealing brush bristle of printer, duplicator combines with brush holder on the market and mainly contain basketry and two kinds of manufacture methods of ultrasonic welding process, the production method that basketry is made cleaning brush, sealing brush has following shortcoming: A, base material is soft shape because of having worked out afterwards, be not easy on terminating machine, carry out the installation of cleaning brush, sealing brush, can only adopt bonding mode, but be bonded with the steadiness difference and can not place shortcoming such as high temperature place; B, the big basketry of production cost must be used autocratic establishment machine, and this type of machine market price is higher; C, the low D of production efficiency, production poor quality.
For example U.S. Patent number is the method that the patent of US.NO.7419555 relates to ultrasonic technique welding fiber material, ultrasonic bonding is sound wave to be passed in plumb joint reach on the plastic processing thing again, the ultrasonic frequencies of per second 15KHZ-40KHZ and suitable amplitude, make acutely friction between two plastic parts, moment makes the rapid welding in plastics composition surface, to be ultrasonic welding process than basketry have the advantage of this welding method is convenient to install, the production efficiency height, and the production quality is than advantages such as height; But also exist following shortcoming: a, the big welding procedure of production cost must use autocratic ultrasonic bonding machine, this type of machine market price is higher; Solder side is smaller between b, (as figure institute 1) base material and fiber, and the pulling capacity that the welding back is born is less, has the hidden danger of " hair is fallen in depilation ".
Summary of the invention
The present invention is directed to the deficiencies in the prior art and aim to provide the production method of a kind of fibrous material and base material welding area is big, welding is even and production cost is low cleaning brush, sealing brush.
The present invention is achieved by the following technical solutions: the production method of electromagnetic welding type cleaning brushes, sealing brush comprises the electronic circuit board that produces alternating magnetic field, gripper shoe, sheet material and the fibrous material that an end is provided with steel bar; Its production method may further comprise the steps:
I, with electronic circuit board energising, make electronic circuit board produce alternating magnetic field;
Ii, sheet material is placed in the alternating magnetic field zone that electronic circuit board produces;
Iii, place gripper shoe to be provided with an end of steel bar fibrous material and be in contact with one another;
Iv, an end that gripper shoe is provided with steel bar is done cutting magnetic line movement in the alternating magnetic field that electronic circuit board produces make steel bar produce eddy current;
V, eddy current make iron molecule high speed random motion in the steel bar, the iron molecule generation heat energy that collides mutually, rubs, and steel bar generates heat fast, the heat transferred sheet material and the fibrous material of steel bar;
Sheet material and fibrous material contact site are fused to one behind the heat transferred sheet material of vi, steel bar and the fibrous material.
Below above technical scheme is further elaborated:
Described sheet material is that plastic material PA, PP or PET make.
Described fibrous material is the staple fibre that plastic material PA, PP or PET make.
Electromagnetic welding type cleaning brushes, sealing brush are used for the cleaning work of machine intimate.
Electromagnetic welding type cleaning brushes, sealing brush are used for the cleaning work of printer.
Electromagnetic welding type cleaning brushes, sealing brush are used for the cleaning work of duplicator inside.
Electromagnetic welding type cleaning brushes, sealing brush are used for the cleaning work of ATM inside.
The invention has the beneficial effects as follows: the bristle of one, electromagnetic welding type cleaning brushes, sealing brush and the welding area between the sheet material is big, welding is even; The electronic circuit board energising produces alternating magnetic field, when an end is provided with the gripper shoe cutting alternation magnetic line of force of steel bar, steel bar produces the eddy current of alternation, eddy current makes iron molecule high speed random motion in the steel bar, molecule runs foul of each other, rubs and produces heat energy, and steel bar is generated heat at a high speed, and thermal energy transfer is given sheet material and fibrous material, the big welding zone of formation area in the steel bar circumference range makes both rapid weldings; The violent friction of amplitude generation of passing through than ultrasonic bonding makes the surface of two plastic parts reach the mode of welding purpose, the mode welding area of electromagnetic welding is bigger, welding is more even, not only the upper surface of sheet material and fibrous material can be welded together, and the side also can well be welded together, and has increased the welding area, makes two plastic parts can better welding, reduce " hair is fallen in depilation " phenomenon.Two, pollution-free, production efficiency is high, production cost is lower.
Accompanying drawing is described
Fig. 1 is the processing technology schematic diagram of ultrasonic bonding formula cleaning brush, sealing brush;
Fig. 2 is the present invention's processing technology schematic diagram.
Among the figure: 1, electronic circuit board; 2, alternating magnetic field; 3, steel bar; 4, gripper shoe; 5, sheet material; 6, fibrous material.
The specific embodiment
With reference to shown in Figure 1, the production method of electromagnetic welding type cleaning brushes, sealing brush comprises the electronic circuit board 1 that produces alternating magnetic field, gripper shoe 4, sheet material 5 and the fibrous material 6 that an end is provided with steel bar 3; Its production method may further comprise the steps:
I, with electronic circuit board 1 energising, make electronic circuit board 1 produce alternating magnetic field 2;
Ii, sheet material 5 is placed in alternating magnetic field 2 zones that electronic circuit board 1 produces;
Iii, place gripper shoe 4 to be provided with an end of steel bar 3 fibrous material 6 and be in contact with one another;
Iv, an end that gripper shoe 4 is provided with steel bar 3 is done cutting magnetic line movement in the alternating magnetic field 2 that electronic circuit board 1 produces make steel bar 3 produce eddy current;
V, eddy current make iron molecule high speed random motions in the steel bar 3, the iron molecule generation heat energy that collides mutually, rubs, and steel bar 3 generate heat fast, the heat transferred sheet material 5 and the fibrous material 6 of steel bar 3;
The heat transferred sheet material 5 of vi, steel bar 3 is fused to one with fibrous material 6 back sheet materials 5 with fibrous material 6 contacts site.
Production technology like this, electronic circuit board 1 energising produces alternating magnetic field 2, when an end is provided with the gripper shoe 4 cutting alternation magnetic lines of force of steel bar 3, steel bar 3 produces the eddy current of alternation, and eddy current makes iron molecule high speed random motion in the steel bar 3, and molecule runs foul of each other, rubs and produces heat energy, make steel bar 3 heating at a high speed, thermal energy transfer is given sheet material 5 and fibrous material 6, and the big welding zone of formation area in steel bar 3 circumference range makes both rapid weldings; The mode welding area of electromagnetic welding is big, and welding is more even, and not only sheet material 5 can be welded together with the upper surface of fibrous material 6, and the side also can well be welded together, increase the welding area, made two plastic parts can better welding, reduced " losing hair or feathers, fall hair " phenomenon.
Fibrous material 6 is the staple fibre that plastic material PA, PP or PET make.
Electromagnetic welding type cleaning brushes, sealing brush are used for the cleaning work of printer, duplicator and ATM inside.
The announcement of book and guidance according to the above description, those skilled in the art in the invention can also carry out suitable change and modification to above-mentioned embodiment.Therefore, the specific embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although used some specific terms in this specification, these terms do not constitute any restriction to the present invention just for convenience of description.
Claims (3)
1. the production method of electromagnetic welding type cleaning brushes, sealing brush is characterized in that: comprise the electronic circuit board (1) that produces alternating magnetic field, gripper shoe (4), sheet material (5) and the fibrous material (6) that an end is provided with steel bar (3);
Its production method may further comprise the steps:
I, with electronic circuit board (1) energising, make electronic circuit board (1) produce alternating magnetic field (2);
Ii, sheet material (5) is placed in alternating magnetic field (2) zone that electronic circuit board (1) produces;
Iii, place gripper shoe (4) to be provided with an end of steel bar (3) fibrous material (6) and be in contact with one another;
Iv, an end that gripper shoe (4) is provided with steel bar (3) is done cutting magnetic line movement in the alternating magnetic field (2) that electronic circuit board (1) produces make steel bar (3) produce eddy current;
V, eddy current make the random motion of the interior iron molecule high speed of steel bar (3), the iron molecule generation heat energy that collides mutually, rubs, and steel bar (3) is heating fast, the heat transferred sheet material (5) of steel bar (3) and fibrous material (6);
The heat transferred sheet material (5) of vi, steel bar (3) is fused to one with fibrous material (6) back sheet material (5) and fibrous material (6) contact site.
2. the production method of electromagnetic welding type cleaning brushes according to claim 1, sealing brush, it is characterized in that: described sheet material (5) is made for plastic material PA, PP or PET.
3. the production method of electromagnetic welding type cleaning brushes according to claim 1, sealing brush is characterized in that: described fibrous material (6) is the staple fibre of plastic material PA, PP or PET manufacturing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102167415A CN101912196B (en) | 2010-07-01 | 2010-07-01 | Production method of electromagnetic welding type cleaning brushes and sealing brushes and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102167415A CN101912196B (en) | 2010-07-01 | 2010-07-01 | Production method of electromagnetic welding type cleaning brushes and sealing brushes and application thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101912196A CN101912196A (en) | 2010-12-15 |
| CN101912196B true CN101912196B (en) | 2011-09-07 |
Family
ID=43319986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102167415A Active CN101912196B (en) | 2010-07-01 | 2010-07-01 | Production method of electromagnetic welding type cleaning brushes and sealing brushes and application thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101912196B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109077434B (en) * | 2018-06-28 | 2020-05-01 | 海宁市力佳隆门窗密封条有限公司 | Base cloth-free welding type brush strip and processing technology thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2643358Y (en) * | 2003-09-16 | 2004-09-22 | 深圳创怡兴实业有限公司 | Static electricity eliminating brush |
| DE10310902A1 (en) * | 2003-03-13 | 2004-09-30 | Braun Gmbh | Production of a toothbrush head uses a bristle carrier with a smooth surface, without drillings, for the bristle tufts to be welded in place on the surface by a laser beam |
| CN2689777Y (en) * | 2003-11-19 | 2005-04-06 | 桐乡市昌盛数控机械有限公司 | Digital control flocking machine |
| CN1970277A (en) * | 2005-11-24 | 2007-05-30 | 德古萨公司 | Welding method by means of electromagnetic radiation |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7329450B2 (en) * | 2002-10-16 | 2008-02-12 | Ultrafab, Inc. | Textile backed pile article and method for making same |
-
2010
- 2010-07-01 CN CN2010102167415A patent/CN101912196B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10310902A1 (en) * | 2003-03-13 | 2004-09-30 | Braun Gmbh | Production of a toothbrush head uses a bristle carrier with a smooth surface, without drillings, for the bristle tufts to be welded in place on the surface by a laser beam |
| CN2643358Y (en) * | 2003-09-16 | 2004-09-22 | 深圳创怡兴实业有限公司 | Static electricity eliminating brush |
| CN2689777Y (en) * | 2003-11-19 | 2005-04-06 | 桐乡市昌盛数控机械有限公司 | Digital control flocking machine |
| CN1970277A (en) * | 2005-11-24 | 2007-05-30 | 德古萨公司 | Welding method by means of electromagnetic radiation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101912196A (en) | 2010-12-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106113484B (en) | A kind of connection method of thermoplastic composite and metal | |
| MX2010002366A (en) | Method of forming a fabric seam by ultrasonic gap welding of a flat woven fabric. | |
| CN101912196B (en) | Production method of electromagnetic welding type cleaning brushes and sealing brushes and application thereof | |
| CN104708805B (en) | Ultrasonic bonding method and ultrasonic bonding apparatus | |
| CN102861944B (en) | For the electrified regulation servicing unit of Milling Process | |
| CN102162173B (en) | Wiping cloth used for industry | |
| CN111545902B (en) | Vertical supplementary laser swing welding set of follow-up ultrasonic wave | |
| CN104139106B (en) | A kind of sheet material supersonic vibration granule medium forming device | |
| CN102935719A (en) | Novel welding technology for thermoplastic materials and device for achieving welding technology | |
| JP2010216049A5 (en) | ||
| CN2813672Y (en) | Washing machine with local ultrasonic wave washing device | |
| CN104259288B (en) | A kind of ultrasonic rotary pressure device for increasing thick disc slab wheel rim and method | |
| CN202070617U (en) | High-tensile steel variable-cross-section electromagnetic hot roll bending apparatus | |
| CN113664374A (en) | Ultrasonic-assisted laser connection process for thermoplastic composite material and light alloy | |
| WO2016017803A1 (en) | Ultrasonic knife, production method for cut molded body, workpiece cutting method, and ultrasonic cutting device | |
| CN201685028U (en) | Wear-resistant ultrasonic welding die | |
| CN102455719A (en) | Automatic temperature control system for plastic welder | |
| CN208033853U (en) | A kind of novel and multifunctional electric spark wire cutting machine | |
| CN205362991U (en) | Ultrasonic bonding head | |
| CN202623299U (en) | Vibration head for vibration friction welding machine | |
| CN201876743U (en) | Automatic temperature control system for plastic welder | |
| CN205110242U (en) | Heatable ultrasonic cleaning groove | |
| CN206185309U (en) | Many soldered connections of high accuracy ultrasonic welding apparatus | |
| CN206275774U (en) | Non-woven fabric | |
| CN205183245U (en) | Ultrasonic wave cleaning groove |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |