CN101900998A - Intelligent controller of programmable filling machine - Google Patents

Intelligent controller of programmable filling machine Download PDF

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Publication number
CN101900998A
CN101900998A CN 201010161716 CN201010161716A CN101900998A CN 101900998 A CN101900998 A CN 101900998A CN 201010161716 CN201010161716 CN 201010161716 CN 201010161716 A CN201010161716 A CN 201010161716A CN 101900998 A CN101900998 A CN 101900998A
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China
Prior art keywords
circuit
filling machine
intelligent controller
control unit
main control
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CN 201010161716
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Chinese (zh)
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CN101900998B (en
Inventor
张彭春
胡志兴
胡志林
洪全标
廖君德
李永方
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XINGLING ELECTRICAL CO Ltd
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XINGLING ELECTRICAL CO Ltd
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Priority to CN2010101617161A priority Critical patent/CN101900998B/en
Publication of CN101900998A publication Critical patent/CN101900998A/en
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Abstract

The invention relates to an intelligent controller of a programmable filling machine, which can be taken as a module to be installed in the filling machine, and is characterized by comprising a CPU master control unit, a power supply unit, a filling time setting circuit, an interval time setting circuit, a counting setting circuit, a single-step running setting circuit, an accumulation running setting circuit, a preset running setting circuit, a volume metering circuit, a relay output circuit and a digital display circuit. By utilizing the timing and counting principle of a timer or a counter in the CPU master control unit, the intelligent controller can be used for replacing a time relay and the counter and controlling filling, interval time and yield, and realizes multiple running modes such as single step, preset, accumulation and volume metering, thus not only simplifying the electrical connection of the liquid filling machine, improving the anti-interference performance and being low in cost, but also being capable of digitally displaying control parameters and being simple and easy to use.

Description

Intelligent controller of programmable filling machine
Technical field
The present invention relates to a kind of positive displacement bottle placer controller.
Background technology
Traditional liquid-filling machine is provided with photoelectric sensor in locating device one side that container stops, and has container to send on the locating device when detecting, and controls constant flow can and container stepping and location in order by two time relays.Whenever finish expendable circulation, preset counter by reverse countdown/countdown and add 1 or subtract 1, the output that realizes a plan can, or realize output statistics by the accumulative total counter.Multi-functional conversion switch is realized the switching of automatic or manual control circuit, and this combination by small low-voltage electrical equipment realizes the filling liquid controller, and circuit is numerous and diverse, reliability is low, cost is high, volume is big, it is also inconvenient to readjust parameter.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, the intelligent controller of programmable filling machine that a kind of cost is low, application circuit is simple, easy to use is provided.
For achieving the above object, the present invention adopts a kind of intelligent controller of programmable filling machine, can be used as a module is installed in the bottle placer, comprise the CPU main control unit, power supply unit, filling time is provided with circuit, circuit is set interval time, counting is provided with circuit, single step run is provided with circuit, the accumulative total operation is provided with circuit, preset operation circuit is set, the volumetric metering circuit, relay output circuit and digital display circuit, the described filling time is provided with circuit, circuit is set interval time, counting is provided with circuit, single step run is provided with circuit, the accumulative total operation is provided with circuit, preset the output terminal that operation is provided with circuit and volumetric metering circuit and be connected described relay output circuit with the I/O mouth of described CPU main control unit, the control end of digital display circuit is connected with the I/O mouth of described CPU main control unit.
Especially, intelligent controller of programmable filling machine also comprises data storage circuitry, is connected with the I/O mouth of CPU main control unit.
Especially, described digital display circuit comprises filling time digital display circuit, interval time digital display circuit, counting digital display circuit and working indicating, and its control end is connected with the I/O mouth of described CPU main control unit.
Especially, base was provided with circuit when intelligent controller of programmable filling machine also comprised, its output terminal and described CPU main control unit the I/O mouth be connected.
Especially, intelligent controller of programmable filling machine also comprises clear circuit, its output terminal and described CPU main control unit the I/O mouth be connected.
The difference of the present invention and prior art is: the principle of utilizing CPU main control unit timer internal/counter timing and counting, replace the control of the time relay sum counter can, interval time and output, and can realize single step, preset, add up, the volumetric metering plurality of operating modes, not only simplified being electrically connected of liquid-filling machine, improved interference free performance, cost is low, and each controlled variable numeral demonstration, is simple and easy to use.
Description of drawings
Fig. 1 is an embodiment of the invention circuit block diagram.
Embodiment
A kind of intelligent controller of programmable filling machine, can be used as a module and be installed in the bottle placer, comprise CPU main control unit, power supply unit, filling time be provided with circuit, interval time be provided with circuit, counting be provided with circuit, single step run be provided with circuit, accumulative total operation circuit is set, preset operation be provided with circuit, volumetric metering circuit, relay output circuit, digital display circuit, data storage circuitry, the time base circuit and clear circuit are set.The digital display circuit comprises filling time digital display circuit, interval time digital display circuit, counting digital display circuit and working indicating, and digital display circuit control end comprises that segment encode control end and position select the signal controlling end, and it is connected with the I/O mouth of CPU main control unit.In order to save the I/O mouth resource of CPU main control unit, the output terminal of circuit and the position of digital display circuit are set select signal controlling end reusable to be connected to the I/O mouth of CPU main control unit.The output terminal of volumetric metering circuit is connected to the I/O mouth of CPU main control unit, and the filling time is provided with circuit, interval time and circuit, counting are set circuit, single step run are set circuit, accumulative total operation are set circuit are set and preset the I/O mouth that output terminal that operation is provided with circuit is connected to the CPU main control unit.The control end of relay output circuit is connected with the I/O mouth of CPU main control unit, and the contact of relay connects the electric controling line of can head.Data storage circuitry is connected with the I/O mouth of CPU main control unit.The time base output terminal that circuit, clear circuit be set be connected with the I/O mouth of CPU main control unit.Power supply unit also can be provided with the power-failure memory circuit.
Bottle placer is provided with the can head of a scalable can flow, by the filling time circuit, interval time is set circuit setting-up time parameter is set, the constant volume can, container that just can realize container on streamline stepping and prevent to drip outside the liquid.Utilize the built-in timer/counter of CPU main control unit, in conjunction with software delay, the output control signal is given the beginning of relay output circuit with control can head/stop can.The scope that is provided with of time parameter is 0.01~99.99 second, and the timing of finishing can and interval with controller is to count one-period, and the be provided with scope of counting is 1~99999.The time base circuit is set can be adjusted step-length the time and be controlled at 0.1 second or 0.01 second.By single step run circuit is set, accumulative total operation is provided with circuit and presets the setting that operation is provided with mode of operations such as circuit, makes the relay output circuit periodically move a circulation or arrive the cycle index of setting.When uncertain can/interval time, start the volumetric metering circuit, and be sent to the CPU main control unit can/interval time of calibration, the CPU main control unit is with this parameter pilot relay output circuit.When detecting the controller outage, the CPU main control unit will be worked as time running parameter, pattern and the current count value of operation and will be sent to data storage circuitry, when treating to power on once more, intelligent controller of programmable filling machine is according to former running parameter and pattern, from the count value operation of preserving.According to above-mentioned principle, the CPU main control unit is programmed, to realize correlation function.

Claims (8)

1. intelligent controller of programmable filling machine, can be used as a module is installed in the bottle placer, it is characterized in that: comprise the CPU main control unit, power supply unit, filling time is provided with circuit, circuit is set interval time, counting is provided with circuit, single step run is provided with circuit, the accumulative total operation is provided with circuit, preset operation circuit is set, the volumetric metering circuit, relay output circuit and digital display circuit, the described filling time is provided with circuit, circuit is set interval time, counting is provided with circuit, single step run is provided with circuit, the accumulative total operation is provided with circuit, preset the output terminal that operation is provided with circuit and volumetric metering circuit and be connected described relay output circuit with the I/O mouth of described CPU main control unit, the control end of digital display circuit is connected with the I/O mouth of described CPU main control unit.
2. intelligent controller of programmable filling machine according to claim 1 is characterized in that: intelligent controller of programmable filling machine also comprises data storage circuitry, is connected with the I/O mouth of CPU main control unit.
3. intelligent controller of programmable filling machine according to claim 1 and 2, it is characterized in that: described digital display circuit comprises filling time digital display circuit, interval time digital display circuit, counting digital display circuit and working indicating, and its control end is connected with the I/O mouth of described CPU main control unit.
4. intelligent controller of programmable filling machine according to claim 3 is characterized in that: base was provided with circuit when intelligent controller of programmable filling machine also comprised, its output terminal and described CPU main control unit the I/O mouth be connected.
5. intelligent controller of programmable filling machine according to claim 1 and 2 is characterized in that: base was provided with circuit when intelligent controller of programmable filling machine also comprised, its output terminal and described CPU main control unit the I/O mouth be connected.
6. according to claim 1,2 or 4 described intelligent controller of programmable filling machine, it is characterized in that: intelligent controller of programmable filling machine also comprises clear circuit, its output terminal and described CPU main control unit the I/O mouth be connected.
7. intelligent controller of programmable filling machine according to claim 3 is characterized in that: intelligent controller of programmable filling machine also comprises clear circuit, its output terminal and described CPU main control unit the I/O mouth be connected.
8. intelligent controller of programmable filling machine according to claim 5 is characterized in that: intelligent controller of programmable filling machine also comprises clear circuit, its output terminal and described CPU main control unit the I/O mouth be connected.
CN2010101617161A 2010-01-26 2010-04-03 Intelligent controller of programmable filling machine Active CN101900998B (en)

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CN2010101617161A CN101900998B (en) 2010-01-26 2010-04-03 Intelligent controller of programmable filling machine

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CN201020104976 2010-01-26
CN2010101617161A CN101900998B (en) 2010-01-26 2010-04-03 Intelligent controller of programmable filling machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105404200A (en) * 2015-11-19 2016-03-16 无锡意凯自动化技术有限公司 Aseptic filling controlling system

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101900998B (en) * 2010-01-26 2012-02-08 欣灵电气股份有限公司 Intelligent controller of programmable filling machine

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Publication number Priority date Publication date Assignee Title
US4476534A (en) * 1980-05-24 1984-10-09 Seitz-Werke Gmbh Fixed-cycle-controlled filling machine
CN2263097Y (en) * 1994-11-06 1997-09-24 陈明震 Adjustable automatic quantitative liquid filling device
CN2344799Y (en) * 1998-06-04 1999-10-20 李凯伦 Liquid filling machine controller
CN2603068Y (en) * 2002-07-26 2004-02-11 陈荣华 Digital controlled large capacity quantitative filling machine
CN1865120A (en) * 2005-05-18 2006-11-22 上海理日科技发展有限公司 Filling volume readjustment method for multiple head filling machine adopting combined type structure
US20070235104A1 (en) * 2006-04-04 2007-10-11 Finnah Engineering Und Packaging Gmbh Machine for Filling Cups with Foodstuff
CN201707566U (en) * 2010-01-26 2011-01-12 欣灵电气股份有限公司 Programmable intelligent filling machine controller

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4476534A (en) * 1980-05-24 1984-10-09 Seitz-Werke Gmbh Fixed-cycle-controlled filling machine
CN2263097Y (en) * 1994-11-06 1997-09-24 陈明震 Adjustable automatic quantitative liquid filling device
CN2344799Y (en) * 1998-06-04 1999-10-20 李凯伦 Liquid filling machine controller
CN2603068Y (en) * 2002-07-26 2004-02-11 陈荣华 Digital controlled large capacity quantitative filling machine
CN1865120A (en) * 2005-05-18 2006-11-22 上海理日科技发展有限公司 Filling volume readjustment method for multiple head filling machine adopting combined type structure
US20070235104A1 (en) * 2006-04-04 2007-10-11 Finnah Engineering Und Packaging Gmbh Machine for Filling Cups with Foodstuff
CN201707566U (en) * 2010-01-26 2011-01-12 欣灵电气股份有限公司 Programmable intelligent filling machine controller

Non-Patent Citations (1)

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《泰州职业技术学院学报》 20050820 赵安等 PLC再啤酒灌装流水线中的应用 第30-32页 1-8 第5卷, 第4期 2 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105404200A (en) * 2015-11-19 2016-03-16 无锡意凯自动化技术有限公司 Aseptic filling controlling system

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CN201707566U (en) 2011-01-12

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Address after: 325600 no.328, wei19 Road, Yueqing Economic Development Zone, Zhejiang Province

Patentee after: Xingling Electrical Co., Ltd.

Address before: 325604, Yueqing, Zhejiang province Liushi town wide industrial zone

Patentee before: Xingling Electrical Co., Ltd.