CN101899160A - Preparation method of oligomerization phosphate polyalcohol - Google Patents

Preparation method of oligomerization phosphate polyalcohol Download PDF

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CN101899160A
CN101899160A CN 201010227072 CN201010227072A CN101899160A CN 101899160 A CN101899160 A CN 101899160A CN 201010227072 CN201010227072 CN 201010227072 CN 201010227072 A CN201010227072 A CN 201010227072A CN 101899160 A CN101899160 A CN 101899160A
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preparation
oligomerization
oligomerization phosphate
polyalcohol
phosphate polyalcohol
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CN101899160B (en
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张玉梅
贾宝泉
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Shandong Brother Sci. & Tech. Co., Ltd.
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SHANDONG BROTHER INDUSTRIAL GROUP Co Ltd
Shandong Brother Sci & Tech Co Ltd
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Abstract

The invention relates to a preparation method of oligomerization phosphate polyalcohol. Dissolvent and phosphorus oxychloride are put into an agitated reactor; monohydric alcohol is dropwise added; after the monohydric alcohol is dropwise added, heat preservation and backflow are carried out to obtain reaction liquid; acid binding agent and catalyst are added into reaction liquid; dihydric alcohol is slowly dropwise added; after the dihydric alcohol is dropwise added, backflow reaction is carried out to obtain mixture; the mixture is filtered, heated and distilled to obtain solvent; oligomerization phosphate polyalcohol is obtained, and oligomerization phosphate polyalcohol containing hydroxy terminal is synthesized; the oligomerization phosphate polyalcohol contains no halogen, protects environment, has no toxin and belongs to reaction type fire retardant. Because of the contained hydroxy terminal, the oligomerization phosphate polyalcohol can replace parts of polyether glycol or polyester polyol and reacts with isocyanate to produce polyurethane, i.e. the oligomerization phosphate polyalcohol can be combined into polyurethane material; and when being heated, the oligomerization phosphate polyalcohol does not move and is not separated out, and so that the material has enduring flame retardant property.

Description

A kind of preparation method of oligomerization phosphate polyalcohol
Technical field
The present invention relates to a kind of preparation method of phosphine flame retardant, specifically, relate to a kind of preparation method of oligomerization phosphate polyalcohol.
Background technology
Urethane foam is one of at present the most frequently used plastics variety, is widely used in industries such as furniture, automobile, cushion, petrochemical pipe and device fabrication.But polyurethane foamed material is very easily burning in air, and when burning produces a large amount of toxic gas and flue dust.Therefore, both at home and abroad given great concern to urethane foam fire-retardant.
Be applied to the Flame Retardancy of Polyurethane Foam agent at present and mainly be liquid halophosphate, for example tricresyl phosphate (2-chloro isopropyl) ester (TCPP), tricresyl phosphate (2,2 '-two chloro isopropyls) ester (TDCPP) tricresyl phosphate (2-chloroethyl) ester (TCEP) of containing.But these halogen containing flame-retardants are separated out from polyurethane material easily, reduce the flame retardant properties of material, easily produce hydrogen halide corrosion gas during burning.Along with the raising of environmental requirement, Halogen, environmental protection low toxicity become the fire retardant development trend, and halogenous phosphoric acid ester will be subjected to increasing restriction in the application of some industries.
The preparation of Chinese patent 200710022380.9 disclosed low polyphosphates, adopt the dichloro mono phosphoric acid ester alkane ester monomer and the dibasic alcohol polymerization of phosphorus oxychloride or phosphorus oxychloride and monohydroxy-alcohol reaction gained, at last by the monohydroxy-alcohol end-blocking, obtain low polyphosphate, substantially do not contain terminal hydroxy group, belong to additive flame retardant.Though this fire retardant is Halogen not, in body material, belong to the interpolation component, also migration precipitation easily reduces its flame retardant properties when being heated.
United States Patent (USP) 5608100 discloses a kind of preparation method of oligomerization phosphate polyalcohol, by trialkyl phosphates and Vanadium Pentoxide in FLAKES reaction, obtains containing the polymer of P-O-P bond structure, with reacting ethylene oxide, obtains oligomerization phosphate polyalcohol again.The low polyphosphate that this method makes, distribution of polymerization degree is wide, does not contain the alkyl phosplate content height of terminal hydroxy group.The disadvantageous effect that this alkyl phosplate brings is owing to do not contain terminal hydroxy group, can not with the polyurethane material Chemical bond, separate out easily, promptly influence environment for use, reduce fire-retardant timeliness again; And the oxyethane that this method adopts, unstable chemcial property, under certain condition, easily a large amount of heats is emitted in decomposition or polymerization, forms blast.Its boiling point is low, and normal temperature is gas, and is very wide with the air mixed explosive range; Vanadium Pentoxide in FLAKES is the moisture absorption very easily, emits a large amount of heat, the danger of burning of contact skin, poor stability.
Summary of the invention
The technical problem to be solved in the present invention is at above deficiency, a kind of preparation method of response type oligomerization phosphate polyalcohol is provided, oligomerization phosphate polyalcohol with this method preparation, has terminal hydroxy group, Halogen not, can be attached in the polyurethane material, make material have lasting flame retardant properties, and safe.
For overcoming the above problems, technical scheme of the present invention is as follows: a kind of preparation method of oligomerization phosphate polyalcohol, and the structure of oligomerization phosphate polyalcohol is shown in (I):
Figure BSA00000191170500021
Wherein, R is C 1-C 4No alkylhalide group;
R 1Be hydroxyethyl, hydroxypropyl or hydroxyl hexyl;
R 2Be ethylidene, propylidene or hexylidene;
N represents the polymerization degree of this polymkeric substance, is the natural number between the 1-20;
It is characterized in that: described preparation method may further comprise the steps:
(1) synthetic dichloro mono phosphoric acid ester alkane fat
Solvent and phosphorus oxychloride are placed reactor, and temperature is controlled at 30 ± 5 ℃, splashes into monohydroxy-alcohol, drip monohydroxy-alcohol after, insulation is back to the effusion of no hydrogen chloride gas, obtains reaction solution, reaction formula is:
Figure BSA00000191170500022
(2) synthesis of oligonucleotides phosphate polyalcohol
Acid binding agent triethylamine and catalyzer are placed reaction solution, and temperature is controlled at 20 ± 5 ℃, splashes into dibasic alcohol, drip dibasic alcohol after, back flow reaction is overflowed to there being hydrogen chloride gas, obtains mixture, reaction equation is:
Figure BSA00000191170500031
Wherein, R is C 1-C 6No alkylhalide group;
R 1Be C 1-C 6Alkylidene group;
N represents the polymerization degree of this polymkeric substance, is the natural number between the 1-20.
(3) mixture is carried out filtration treatment, obtain filtrate and triethylamine hydrochloride, use the solvent washing triethylamine hydrochloride, obtain washings, after filtrate and washings merging, the distillation of heating obtains oligomerization phosphate polyalcohol.
As further improvement in the technical proposal:
In the step (1), the mol ratio of monohydroxy-alcohol and phosphorus oxychloride is 1: 1.
In the step (1), monohydroxy-alcohol is a kind of in methyl alcohol, ethanol, n-propyl alcohol, Virahol, propyl carbinol or the isopropylcarbinol.
In the step (2), the mol ratio of dibasic alcohol and phosphorus oxychloride is 1.1~1.9: 1.
In the step (2), dibasic alcohol is an ethylene glycol, 1, ammediol or 1, a kind of in the 6-hexylene glycol.
Described solvent is a kind of in methylene dichloride, the ethylene dichloride.
Described solvent is the mixture of methylene dichloride, ethylene dichloride, and the volume ratio of methylene dichloride and ethylene dichloride is 1~2: 3~4.
In the step (2), catalyzer is an aluminum chloride.
To add catalyst consumption be 1.5 of phosphorus oxychloride quality~2 ‰.
The mol ratio of described acid binding agent triethylamine and phosphorus oxychloride is 2: 1.
The present invention adopts above technical scheme, compared with prior art, has the following advantages: the present invention adopts the synthetic oligomerization phosphate polyalcohol that contains terminal hydroxy group of conventional raw material, Halogen not, and environment-protecting asepsis belongs to reactive flame retardant.Oligomerization phosphate polyalcohol is because of containing terminal hydroxy group, alternative part polyether glycol or polyester polyol, produce urethane with isocyanate reaction, be that it can be attached in the polyurethane material and goes, not migration precipitation when being heated makes material have lasting flame retardant properties, and compares with United States Patent (USP) 5608100 described technologies, the present invention does not use oxyethane and Vanadium Pentoxide in FLAKES, and is safe.
The present invention will be further described below in conjunction with embodiment.
Specific embodiment
The present invention is described in detail below by experiment.
Embodiment 1, is that the phosphorus oxychloride of 153.5g is dissolved in the 200mL methylene dichloride with 1mol, quality, joins then in the four-hole boiling flask that stirring, thermometer, reflux exchanger and fluid drips feeder apparatus are housed.Open and stir, slowly adding 1mol, quality are the methyl alcohol of 32g, dropping process water-bath cooling, temperature of reaction is controlled at 30 ± 5 ℃, the hydrogen chloride gas water that produces in the dropping process absorbs, after dropping finishes, and insulation backflow 4h, do not overflow to there being hydrogen chloride gas, obtain containing the reaction solution of dichloro mono phosphoric acid ester alkane fat.In this reaction solution, add 2mol then, quality is acid binding agent triethylamine and the 0.31g catalyzer aluminum chloride of 202g, control reaction temperature is at 20 ± 5 ℃, slowly add 1.1mol, quality is the ethylene glycol of 68.3g, add back back flow reaction 10h, do not overflow to there being hydrogen chloride gas, obtain oligomerization phosphate polyalcohol, the mixture of triethylamine hydrochloride and methylene dichloride, mixture is carried out filtration treatment, obtain filtrate and solid triethylamine hydrochloride, twice of 200mL washed with dichloromethane of solid triethylamine hydrochloride, obtain washings, filtrate and washings are merged the distillation of heating under the normal pressure of back, steam methylene dichloride, when temperature at the bottom of the still rises to 90 ℃, underpressure distillation boils off residual dichloromethane and gets faint yellow thick oligomerization phosphate polyalcohol liquid 162.9g.After testing, the viscosity under 25 ℃ of the products is 2400mPa.s, and acid number is 0.34mgKOH/g, and phosphorus content is 16.81%, and hydroxyl value is 160mgKOH/g.
Embodiment 2, are that the phosphorus oxychloride of 153.5g is dissolved in the 200mL methylene dichloride with 1mol, quality, join then in the four-hole boiling flask that stirring, thermometer, reflux exchanger and fluid drips feeder apparatus are housed.Open and stir, slowly adding 1mol, quality are the dehydrated alcohol of 46g, dropping process water-bath cooling, temperature of reaction is controlled at 30 ± 5 ℃, the hydrogen chloride gas water that produces in the dropping process absorbs, after dropping finishes, and insulation backflow 4h, do not overflow to there being hydrogen chloride gas, obtain containing the reaction solution of dichloro mono phosphoric acid ester alkane fat.In reaction solution, add 2mol, quality is acid binding agent triethylamine and the 0.23g catalyzer aluminum chloride of 202g, control reaction temperature is at 20 ± 5 ℃, slowly add 1.5mol, quality is the ethylene glycol of 93.1g, add back back flow reaction 16h, do not overflow to there being hydrogen chloride gas, obtain oligomerization phosphate polyalcohol, the mixture of triethylamine hydrochloride and methylene dichloride, mixture is carried out filtration treatment, obtain filtrate and solid triethylamine hydrochloride, twice of 200mL washed with dichloromethane of solid triethylamine hydrochloride, obtain washings, filtrate and washings are merged the distillation of heating under the normal pressure of back, steam methylene dichloride, when temperature at the bottom of the still rises to 90 ℃, underpressure distillation boils off residual dichloromethane and gets faint yellow thick oligomerization phosphate polyalcohol liquid 170.1g.After testing, the viscosity under 25 ℃ of the products is 500mPa.s, and acid number is 0.29mgKOH/g, and phosphorus content is 17.2%, and hydroxyl value is 182mgKOH/g.
Embodiment 3, are that the phosphorus oxychloride of 153.5g is dissolved in the 200mL methylene dichloride with 1mol, quality, join then in the four-hole boiling flask that stirring, thermometer, reflux exchanger and fluid drips feeder apparatus are housed.Open and stir, slowly add 1mol, quality is the n-propyl alcohol of 60.1g, dropping process water-bath cooling, temperature of reaction is controlled at 30 ± 5 ℃, the hydrogen chloride gas water that produces in the dropping process absorbs, after dripping end, insulation backflow 5h, do not overflow to there being hydrogen chloride gas, obtain containing the reaction solution of dichloro mono phosphoric acid ester alkane fat. in reaction solution, add 2mol, quality is acid binding agent triethylamine and the 0.28g catalyzer aluminum chloride of 202g, 20 ± 5 ℃ of control reaction temperature, slowly add 1.9mol, quality is the ethylene glycol of 117.9g, add back back flow reaction 20h, do not overflow to there being hydrogen chloride gas, obtain oligomerization phosphate polyalcohol, the mixture of triethylamine hydrochloride and methylene dichloride, mixture is carried out filtration treatment, obtain filtrate and solid triethylamine hydrochloride, twice of 200mL washed with dichloromethane of solid triethylamine hydrochloride, obtain washings, filtrate and washings are merged the distillation of heating under the normal pressure of back, steam the lower boiling methylene dichloride, when temperature at the bottom of the still rises to 90 ℃, underpressure distillation boils off residual dichloromethane and gets faint yellow thick oligomerization phosphate polyalcohol liquid 208.7g.After testing, the viscosity under 25 ℃ of the products is 900mPa.s, and acid number is 0.25mgKOH/g, and phosphorus content is 14.15%, and hydroxyl value is 170mgKOH/g.
Embodiment 4, are that the phosphorus oxychloride of 153.5g is dissolved in the 200mL ethylene dichloride with 1mol, quality, join then in the four-hole boiling flask that stirring, thermometer, reflux exchanger and fluid drips feeder apparatus are housed.Open and stir, slowly add 1mol, quality is the propyl carbinol of 74.1g, dropping process water-bath cooling, temperature of reaction is controlled at 30 ± 5 ℃, the hydrogen chloride gas water that produces in the dropping process absorbs, after dripping end, insulation backflow 5h, do not overflow to there being hydrogen chloride gas, obtain containing the reaction solution of dichloro mono phosphoric acid ester alkane fat. in reaction solution, add 2mol, quality is acid binding agent triethylamine and the 0.25g catalyzer aluminum chloride of 202g, 20 ± 5 ℃ of control reaction temperature, slowly add 1.3mol, quality is 1 of 98.9g, ammediol, add back back flow reaction 20h, do not overflow to there being hydrogen chloride gas, obtain oligomerization phosphate polyalcohol, the mixture of triethylamine hydrochloride and ethylene dichloride, mixture is carried out filtration treatment, obtain filtrate and solid triethylamine hydrochloride, the solid triethylamine hydrochloride obtains washings with 200mL ethylene dichloride washed twice, and filtrate and washings are merged the distillation of heating under the normal pressure of back, steam the lower boiling ethylene dichloride, when temperature at the bottom of the still rose to 90 ℃, underpressure distillation boiled off remaining ethylene dichloride and gets faint yellow thick oligomerization phosphate polyalcohol liquid 201.8g.After testing, the viscosity under 25 ℃ of the products is 1400mPa.s, and acid number is 0.27mgKOH/g, and phosphorus content is 11.8%, and hydroxyl value is 14.4mgKOH/g.
Embodiment 5, with 1mol, quality is the mixture that the phosphorus oxychloride of 153.5g is dissolved in 200mL methylene dichloride and ethylene dichloride, the volume ratio of methylene dichloride and ethylene dichloride is 1: 4 in the mixture, joins then in the four-hole boiling flask that stirring, thermometer, reflux exchanger and fluid drips feeder apparatus are housed.Open and stir, slowly add 1mol, quality is the isopropylcarbinol of 74.1g, dropping process water-bath cooling, temperature of reaction is controlled at 30 ± 5 ℃, the hydrogen chloride gas water that produces in the dropping process absorbs, after dripping end, insulation backflow 5h, do not overflow to there being hydrogen chloride gas, obtain containing the reaction solution of dichloro mono phosphoric acid ester alkane fat. in reaction solution, add 2mol, quality is acid binding agent triethylamine and the 0.29g catalyzer aluminum chloride of 202g, 20 ± 5 ℃ of control reaction temperature, slowly add 1.7mol, quality is 1 of 200.9g, the 6-hexylene glycol, add back back flow reaction 20h, do not overflow to there being hydrogen chloride gas, obtain oligomerization phosphate polyalcohol, triethylamine hydrochloride, the mixture of methylene dichloride and ethylene dichloride, mixture is carried out filtration treatment, obtain filtrate and solid triethylamine hydrochloride, the solid triethylamine hydrochloride obtains washings with the mixture washed twice of 200mL methylene dichloride and ethylene dichloride, and filtrate and washings are merged the distillation of heating under the normal pressure of back, steam the mixture of lower boiling methylene dichloride and ethylene dichloride, when temperature at the bottom of the still rose to 90 ℃, underpressure distillation boiled off residual dichloromethane and gets faint yellow thick oligomerization phosphate polyalcohol liquid 303g.After testing, the viscosity under 25 ℃ of the products is 1100mPa.s, and acid number is 0.31mgKOH/g, and phosphorus content is 10.1%, and hydroxyl value is 165mgKOH/g.
Among the above embodiment, monohydroxy-alcohol can also be Virahol.
As the methylene dichloride of solvent and the mixture of ethylene dichloride, the volume ratio of methylene dichloride and ethylene dichloride can also be 1~2: other ratio in 3~4 except that 1: 4, the boiling point that can make mixture is between the boiling point of the boiling point of methylene dichloride and ethylene dichloride.
Simultaneous test, if 6 polyurethane foam test examples, the polyurethane foam of test example 1 is added the prepared product of embodiment 1, the polyurethane foam of test example 2 is added the prepared product of embodiment 2, the polyurethane foam of test example 3 is added the prepared product of embodiment, the polyurethane foam of test example 4 is added the prepared product of embodiment 4, the polyurethane foam of test example 5 is added the prepared product of embodiment 5, another one test example as a comparative example, the polyurethane foam of comparative example is not added fire-retardant thing, tests 6 polyurethane foams and tests routine foamy combustionproperty and " mist value ".
The composition such as the following table of 6 polyurethane foam test examples:
Figure BSA00000191170500071
Test-results such as following table:
Figure BSA00000191170500072
Can obtain from above result:
(1) the test example foaming that adds fire retardant is tested, and compares with barren comparative example foaming experiment, does not have the closed pore of contraction phenomenon.
(2) combustion experiment, according to GB 8410-2006, " combustioncharacteristics of automotive interior material " carries out.Test example 1, test example 4 reach the A level, and test example 2, test example 3 and test example 5 reach the B level.
(3) " the mist value " of additive flame retardant is generally 1.5, and " mist value "≤0.6 behind above 3 test example interpolation fire retardants.The product of present embodiment is without adding thermomaturation, and the product after the slaking " mist value " can further reduce.

Claims (10)

1. the preparation method of an oligomerization phosphate polyalcohol, it is characterized in that: described preparation method may further comprise the steps:
(1) synthetic dichloro mono phosphoric acid ester alkane fat
Solvent and phosphorus oxychloride are placed reactor, and temperature is controlled at 30 ± 5 ℃, splashes into monohydroxy-alcohol, drip monohydroxy-alcohol after, insulation is back to the effusion of no hydrogen chloride gas, obtains reaction solution;
(2) synthesis of oligonucleotides phosphate polyalcohol
Acid binding agent triethylamine and catalyzer are placed reaction solution, and temperature is controlled at 20 ± 5 ℃, splashes into dibasic alcohol, drip dibasic alcohol after, back flow reaction is overflowed to there being hydrogen chloride gas, obtains mixture;
(3) mixture is carried out filtration treatment, obtain filtrate and triethylamine hydrochloride, use the solvent washing triethylamine hydrochloride, obtain washings, after filtrate and washings merging, the distillation of heating obtains oligomerization phosphate polyalcohol.
2. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1, it is characterized in that: in the step (1), the mol ratio of monohydroxy-alcohol and phosphorus oxychloride is 1: 1.
3. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1 or 2 is characterized in that: in the step (1), monohydroxy-alcohol is a kind of in methyl alcohol, ethanol, n-propyl alcohol, Virahol, propyl carbinol or the isopropylcarbinol.
4. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1, it is characterized in that: in the step (2), the mol ratio of dibasic alcohol and phosphorus oxychloride is 1.1~1.9: 1.
5. as the preparation method of claim 1 or 4 described a kind of oligomerization phosphate polyalcohols, it is characterized in that: in the step (2), dibasic alcohol is an ethylene glycol, 1, ammediol or 1, a kind of in the 6-hexylene glycol.
6. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1 is characterized in that: described solvent is a kind of in methylene dichloride, the ethylene dichloride.
7. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1, it is characterized in that: described solvent is the mixture of methylene dichloride, ethylene dichloride, the volume ratio of methylene dichloride and ethylene dichloride is 1~2: 3~4.
8. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1, it is characterized in that: in the step (2), catalyzer is an aluminum chloride.
9. as the preparation method of claim 1 or 8 described a kind of oligomerization phosphate polyalcohols, it is characterized in that: to add catalyst consumption be 1.5 of phosphorus oxychloride quality~2 ‰.
10. the preparation method of a kind of oligomerization phosphate polyalcohol as claimed in claim 1, it is characterized in that: the mol ratio of described acid binding agent triethylamine and phosphorus oxychloride is 2: 1.
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CN102391516A (en) * 2011-08-26 2012-03-28 华东理工大学 Synthesis of novel flame-retarding polyester polyol, and application thereof in polyurethane
CN102558606A (en) * 2012-01-11 2012-07-11 福州大学 Reactive halogen-free organic phosphate ester flame retardant and flame-retardant polyurethane elastomer
CN103360606A (en) * 2013-07-23 2013-10-23 四川国和新材料有限公司 Halogen-free organophosphate fire retardant and its preparation method
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US10131616B2 (en) 2012-02-28 2018-11-20 Petroliam Nasional Berhad Lubricant composition of matter and methods of preparation
CN104271722A (en) * 2012-02-28 2015-01-07 马来西亚国家石油公司 Method for the production of polyols and uses thereof
US10654791B2 (en) 2012-02-28 2020-05-19 Petroliam Nasional Berhad Composition of matter polyols for polyurethane applications
US9885006B2 (en) 2013-02-28 2018-02-06 Petroliam Nasional Berhad Preparation of biopolyol esters for lubricant application
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