CN101894619A - Self-adhesive mica tape lapped wire - Google Patents
Self-adhesive mica tape lapped wire Download PDFInfo
- Publication number
- CN101894619A CN101894619A CN 201010239396 CN201010239396A CN101894619A CN 101894619 A CN101894619 A CN 101894619A CN 201010239396 CN201010239396 CN 201010239396 CN 201010239396 A CN201010239396 A CN 201010239396A CN 101894619 A CN101894619 A CN 101894619A
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- mica tape
- self
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- wrapped
- adhesion
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Insulated Conductors (AREA)
Abstract
The invention discloses a self-adhesive mica tape lapped wire, and belongs to the technical field of motor accessories. The self-adhesive mica tape lapped wire comprises a conductor and an insulator bonded outside the conductor, wherein the insulator is a mica tape lapped outside the conductor. The self-adhesive mica tape lapped wire is characterized in that: the surface of one outward side of the mica tape in a lapped state is bonded with a self-adhesive layer. According to the technical scheme, because the surface of one side is bonded with the mica tape of the self-adhesive layer, the self-adhesive mica tape lapped wire has ideal self-adhesiveness and is favorable for shaping of coils; and paint immersion is not needed during producing electromagnetic wires so as to avoid affecting the environment and reduce the steps during manufacturing.
Description
Technical field
The invention belongs to technical field of motor accessories, be specifically related to a kind of self-adhesion mica tape winding wire.
Background technology
The structure of the mica tape lapped wire in the prior art roughly has following several: the one, and wrapped polyimide film or wrapped polyester film outside flat conductor, wrapped mica tape outside polyimide film or polyester film again such as copper, aluminium or copper cover aluminum.The mica tape lapped wire of this structure is not owing to have the self-adhesion performance, thereby in use, is unfavorable for the coil shaping, gives to install and use and causes difficulty; The 2nd, wrapped polyimide film, polyester film or mica tape outside the flat conductor of copper, aluminium or copper cover aluminum, and then wrapped outside mica tape, then wrapped individual layer or double glazing silk outside mica tape, and dipping lacquer, online top layer adds soaks the self-adhesion lacquer, perhaps directly that mica tape is wrapped outside flat conductor, adds at mica tape and double-bags or the single-glass silk, dipping lacquer again adds on the top layer and to soak the self-adhesion lacquer.A kind of drawback of structure before the mica tape lapped wire of this structure can be eliminated, because after adding bag glass fiber dipping lacquer, can make it possess tack, yet dipping lacquer not only causes the pollution to environment, and causing the increase of used raw and auxiliary material, the spirit of environment-friendly type, economizing type and the energy-saving economy of endeavouring to advocate with the present whole society is runed counter to.
About having the self-adhesive mica tape lapped wire, existing being seen in Chinese patent literature, recommended " tack double glass fiber bag polyimide film and the wrapped copper clad aluminum flat wire of mica tape " as Granted publication CN201413678Y, it is successively in conjunction with polyimide film, mica tape, the first resin enamelled coating, double glass fiber, the second insulating resin enamelled coating and self-adhesion enamelled coating outside copper clad aluminum flat wire; And for example CN201413681Y provides " tack single glass fibre bag polyimide film and the wrapped copper strap wire of mica tape ", and the difference of this patent and last patent only is that the former is a copper clad aluminum flat wire, and this patent is a copper strap wire; CN201413680Y discloses " tack double glass fiber bag polyimide film and the wrapped flat aluminium wire of mica tape " for another example, and the difference of this patent and CN201413678Y is that the former is a copper clad aluminum flat wire, and the latter is a flat aluminium wire.
There is the layer of structure complexity in above-mentioned three patents, diminishes environmental protection and raw material consumption and irrational shortcoming in process of production, so the applicant thinks and be necessary to be improved that technical scheme described below produces under this background.
Summary of the invention
Task of the present invention is to provide a kind of process procedure that helps to reduce in the processing, helps avoiding causing in the course of processing to environmental impact and is of value to and saves raw and auxiliary material and have good tack and use convenient self-adhesion mica tape winding wire to the coil shaping.
Task of the present invention is finished like this, a kind of self-adhesion mica tape winding wire, comprise conductor and be combined in the outer insulator of conductor, described insulator is wrapped mica tape outside described conductor, it is characterized in that: described mica tape outward side surface under wrapped state is combined with self-adhesive layer.
In a specific embodiment of the present invention, described conductor is flat copper conductor, flat copper cladding aluminum conductor or flat aluminium conductor.
In another specific embodiment of the present invention, the thickness of described conductor is 0.8-5.6mm, and width is 2-16mm.
In another specific embodiment of the present invention, the wrapped mode of described mica tape is that opposite joint is wrapped or overlapping wrapped.
In another specific embodiment of the present invention, described overlapping wrapped be 33-66% for taking 2mm-3mm or packet stack rate.
Also have in the specific embodiment of the present invention, the thickness of described mica tape is 0.07-0.09mm.
More of the present invention and in specific embodiment, described self-adhesive layer is a hot melt adhesive layer.
Technical scheme provided by the invention has been owing to adopted the mica tape that is combined with self-adhesive layer at a side surface, therefore has desirable tack and helps the shaping of coil; Owing in the production process of electromagnetic wire, need not dipping lacquer, thereby can avoid environment is impacted and can reduce processing step in the manufacturing process.
Description of drawings
Fig. 1 is one embodiment of the invention structure chart.
The schematic diagram of the coil that the motor that Fig. 2 makes for embodiments of the invention 1 resulting self-adhesion mica tape winding wire is used.
Fig. 3 is the cutaway view of Fig. 2.
Embodiment
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, the applicant general elaborates in conjunction with the accompanying drawings in the mode of embodiment below, but to the description of embodiment all is not restriction to the present invention program, any according to the present invention's design done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
Embodiment 1:
Ask for an interview Fig. 1, the conductor that provides in Fig. 11 is flat copper conductor, and thickness is 5.5mm, and width is 15.5mm, outside this conductor 1, be combined with insulator, in the present embodiment, by a side be combined with promptly be coated with self-adhesive layer 21 mica tape 2 as insulator, and mica tape 2 is wrapped on conductor 1 in the stacked package mode, when wrapped, one side that will have self-adhesive layer 21 that is to say back to conductor 1, with self-adhesive layer 21 outward.The thickness of mica tape 2 is 0.09mm, packet stack rate is 66%, so-called packet stack rate also can be described as Duplication, it is meant the ratio of the width of the width of lap and mica tape 2, this packet stack rate also is the preferred value that is obtained through making repeated attempts by the applicant, because lap is crossed the waste that conference causes do not have (unreasonable) of mica tape 2, otherwise then can influence insulation effect.Aforesaid self-adhesive layer 21 is a hot melt adhesive layer.
Application examples:
Ask for an interview Fig. 2 and Fig. 3, when making the coil 3 that motor as shown in Figure 2 uses by the resulting self-adhesion mica tape winding wire of the structure of present embodiment 1, can be bonded together mutually each other.In Fig. 2, provided the coil 3 of six layers of formation of the continuous bend that is not limited to, because wrapped when having the mica tape 2 of self-adhesive layer 21, make self-adhesive layer 21 outward, therefore when forming the structure of coil 3 shown in Figure 2, only need by behind the band promptly only need cure by the dipping lacquer behind the wrapped mica tape 2 and just can glue and together, with respect to prior art, because need not online and line between fold up the hot melt adhesive tape, saved production man-hour, save raw and auxiliary material again.Outside obtaining coil shown in Figure 23 wrapped again by always being wrapped of filling the post of of glass fibre silk ribbon with 31 or wrappedly outside coil 3 be with 31 by always being wrapped of filling the post of of single face polyester reinforcement mica tape, perhaps wrappedly outside coil 3 be with 31, behind impregnated insulating paint, obtain the coil 3 of the finished product that can be put to use by always being wrapped of filling the post of of two-sided polyester reinforcement mica tape.
Embodiment 2:
Only change conductor 1 into flat aluminium conductor, the thickness of conductor 1 changes 0.8mm into, thickness changes 10mm into, the thickness of mica tape 2 changes 0.07mm into, wrapped mode with mica tape 2 of self-adhesive layer 21 is that opposite joint is wrapped, wrapped being of opposite joint put down bag, and so-called flat bag is meant: with the edge join each other of mica tape 2.All the other are all with the description to embodiment 1 and application examples.
Embodiment 3:
Only use the material of conductor 1 instead copper cover aluminum, the thickness of conductor 1 changes 1.5mm into, width changes 3mm into, the thickness of mica tape 2 changes 0.08mm into, the width of mica tape 2 is 8-24mm, and the wrapped mode of mica tape 2 is stacked package, specifically is the mica tape 2 that the mica tape 2 of every back one circle is covered last circle, level of coverage is 3mm, also promptly takes (lid) 3mm.All the other are all with the description to embodiment 1 and application examples.
Embodiment 4:
Only thickness and the width with conductor 1 changes 3mm and 6mm respectively into, and the packet stack rate of mica tape 2 changes 35% into.All the other are all with the description to embodiment 1 and application examples.
Embodiment 5:
Only thickness and the width with conductor 1 changes 4.5mm and 12mm respectively into, and the packet stack rate of mica tape 2 is 48%, and all the other are all with the description to embodiment 1 and application examples.
Claims (7)
1. self-adhesion mica tape winding wire, comprise conductor and be combined in the outer insulator of conductor, described insulator is wrapped mica tape (2) outside described conductor (1), it is characterized in that: described mica tape (2) outward side surface under wrapped state is combined with self-adhesive layer.
2. self-adhesion mica tape winding wire according to claim 1 is characterized in that described conductor (1) is flat copper conductor, flat copper cladding aluminum conductor or flat aluminium conductor.
3. self-adhesion mica tape winding wire according to claim 1 and 2, the thickness that it is characterized in that described conductor (1) is 0.8-5.6mm, width is 2-16mm.
4. self-adhesion mica tape winding wire according to claim 1, the wrapped mode that it is characterized in that described mica tape (2) are that opposite joint is wrapped or overlapping wrapped.
5. self-adhesion mica tape winding wire according to claim 4, it is characterized in that described overlapping wrapped be 33-66% for taking 2mm-3mm or packet stack rate.
6. according to claim 1 or 4 or 5 described self-adhesion mica tape winding wires, the thickness that it is characterized in that described mica tape (2) is 0.07-0.09mm.
7. self-adhesion mica tape winding wire according to claim 1 is characterized in that described self-adhesive layer (21) is a hot melt adhesive layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010239396 CN101894619A (en) | 2010-07-28 | 2010-07-28 | Self-adhesive mica tape lapped wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010239396 CN101894619A (en) | 2010-07-28 | 2010-07-28 | Self-adhesive mica tape lapped wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101894619A true CN101894619A (en) | 2010-11-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010239396 Pending CN101894619A (en) | 2010-07-28 | 2010-07-28 | Self-adhesive mica tape lapped wire |
Country Status (1)
| Country | Link |
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| CN (1) | CN101894619A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102231306A (en) * | 2011-04-25 | 2011-11-02 | 江苏冰城电材股份有限公司 | Method for manufacturing winding wires |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997027661A1 (en) * | 1996-01-25 | 1997-07-31 | ISOVOLTA Österreichische Isolierstoffwerke Aktiengesellschaft | Process for producing a high-voltage insulating system for electrical machines |
| US6927342B1 (en) * | 2000-06-23 | 2005-08-09 | Von Roll Isola Winding Systems Gmbh | Insulation for electrical conductors that produces no partial discharges |
| CN201413678Y (en) * | 2009-06-01 | 2010-02-24 | 苏州巨峰金属线缆有限公司 | Self-adhesive double glass fiber-covered polyimide film and mica tape wrapped copper-clad aluminum flat wire |
| CN201413681Y (en) * | 2009-06-01 | 2010-02-24 | 苏州巨峰金属线缆有限公司 | Self-adhesive single glass fiber wrapped polyimide film and mica tape wrapped copper flat wire |
-
2010
- 2010-07-28 CN CN 201010239396 patent/CN101894619A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997027661A1 (en) * | 1996-01-25 | 1997-07-31 | ISOVOLTA Österreichische Isolierstoffwerke Aktiengesellschaft | Process for producing a high-voltage insulating system for electrical machines |
| US6927342B1 (en) * | 2000-06-23 | 2005-08-09 | Von Roll Isola Winding Systems Gmbh | Insulation for electrical conductors that produces no partial discharges |
| CN201413678Y (en) * | 2009-06-01 | 2010-02-24 | 苏州巨峰金属线缆有限公司 | Self-adhesive double glass fiber-covered polyimide film and mica tape wrapped copper-clad aluminum flat wire |
| CN201413681Y (en) * | 2009-06-01 | 2010-02-24 | 苏州巨峰金属线缆有限公司 | Self-adhesive single glass fiber wrapped polyimide film and mica tape wrapped copper flat wire |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102231306A (en) * | 2011-04-25 | 2011-11-02 | 江苏冰城电材股份有限公司 | Method for manufacturing winding wires |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Open date: 20101124 |