CN101891724A - Synthesis method of 2-methyl-6-tert-butyl-4-dicyano methylene-4H-pyrane - Google Patents

Synthesis method of 2-methyl-6-tert-butyl-4-dicyano methylene-4H-pyrane Download PDF

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CN101891724A
CN101891724A CN2009100845134A CN200910084513A CN101891724A CN 101891724 A CN101891724 A CN 101891724A CN 2009100845134 A CN2009100845134 A CN 2009100845134A CN 200910084513 A CN200910084513 A CN 200910084513A CN 101891724 A CN101891724 A CN 101891724A
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synthetic method
tert butyl
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butyl
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蔡丽菲
戴雷
赵洪玉
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Beijing Aglaia Technology Development Co Ltd
Guangdong Aglaia Optoelectronic Materials Co Ltd
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    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D309/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings
    • C07D309/34Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having three or more double bonds between ring members or between ring members and non-ring members

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Abstract

The invention relates to a synthesis method of 2-methyl-6-tert-butyl-4-dicyano methylene-4H-pyrane, belonging to the organic synthesis field. The synthesis method comprises the following steps of: (1) reacting 2-methyl-6-tert-butyl-pyrone with malononitrile in an acetic anhydride solution in a refluxing state until the reaction is complete by TLC detection; and (2) concentrating the reaction liquid, and recrystallizing by adding an alcohol solvent. The yield of the method is increased by more than 1/2 compared with the documented yield, and the synthesized product has high purity and can be directly used for preparing DCJTB. In the post-treatment process of the invention, residues remained after the condensation are directly recrystallized with the alcohol solvent, thereby omitting the original documented column chromatography process, simplifying the process flow, and enabling the synthesis method to be applicable to mass production.

Description

The synthetic method of 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans
Technical field
The invention belongs to the organic synthesis field, relate to the synthetic of ruddiness dopant material DCJTB key intermediate, particularly relate to the synthetic method of 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans.
Technical background
Organic electroluminescence device has the efficient height and can produce the glow color that can cover whole visible region, and great application prospect is arranged in flat display technology.
Because performance that organic electroluminescent LED is outstanding and the huge applications prospect in flat display technology have caused people's great attention.In order to realize colored the demonstration, must develop the three-colour light-emitting material of a series of luminous efficiency height, excellent property.Through more than ten years further investigations, developed have high brightness, high efficiency green glow, blue material, but that red light material meets the demands is few relatively.In the organic electroluminescent field, the most extensively the intramolecular charge of utilization transfer class red dye is the DCM series dyes, and people such as Tang had reported and utilized oxine aluminium Alq in 1989 3Make main body luminescent material (C.H.Chen, Tang, C.W., J.Shi, Thin solid Films, 2000,363,327-331), DCM1 and DCJ make the high efficiency red luminescent device of object luminescent material, and since then, DCM class emitting red light dyestuff is studied widely and is applied in the device.And DCM and DCJ have the broken shortcoming of going out of concentration in device application, and for this reason, people such as Tang modify DCJ, and they replace in the C-1 of julolidine and C-4 position and obtain Compound D CJT.Although DCJT has good electroluminescent properties, but there is very big problem in its synthetic purifies and separates process that reaches, this is because the reacting precursor 2 that uses in building-up process, contain two labile methyl groups in 6-dimethyl-(4-dintrile methene)-4H pyrans, therefore DCJT can further generate two condensation by-product 4-(dicyan methene-2, two (julolidine-9-the vinyl)-4H-pyrans (bis-DCJT) of 6-with the aldehyde condensation in building-up process.The generation of two condensation by-product not only causes the reduction of reaction yield, and makes the separation and purification of product become difficult.At the problem that exists in the building-up process, people such as Chen have designed DCJTB owing to improved synthetic method, synthetic and the purifying of compound have good emitting red light characteristic (Chin H.Chen, C.W.Tang, J.Shi, US5935720.).
DCJTB is the most successful material in the present red light material, and brightness, efficient, life-span have all been satisfied commercial applications.The synthetic method of ruddiness dopant material DCJTB is provided in U.S. Pat 5935720, has been generated by two intermediates butt joints, one is 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans, and one is 1,1,7, and 7-tetramethyl--9-network Buddhist nun of a specified duration decides aldehyde.Wherein 1,1,7,7-tetramethyl--9-network Buddhist nun of a specified duration decides aldehyde and is solved, have only the productive rate of 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans intermediate very low, cause DCJTB industrialization cost very high, also be restricted in OLED preparation application, so 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans intermediate becomes the industrialized bottleneck of DCJTB.
Because (formula as follows) per step productive rate is all very low in the synthesis technique of main intermediate 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans, the DCJTB price that synthesizes is very expensive, has limited the use of DCJTB.Make DCJTB obtain promoting, intermediate 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans (E in the formula), 5,5-dimethyl-2,4-hexanedial-0,0-boron difluoride (B in the formula), 7-dimethylamino-2,2-dimethyl-6-alkene-3,5-suberic aldehyde-0,0-boron difluoride (C in the formula), the synthesis technique of 2-methyl-6-tert butyl-pyrone (D in the formula) all remain to be improved.
Figure B2009100845134D0000021
Summary of the invention
On the basis of above-mentioned patent, the invention provides the synthetic method of a kind of 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans, its yield is more over half than document yield height, and purity is very high, can be directly used in preparation DCJTB.
The synthetic method of 2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans comprises the steps:
(1) 2-methyl-6-tert butyl-pyrone and propane dinitrile react in reflux state in the solution of diacetyl oxide,
(2) react completely after, concentration of reaction solution adds the alcoholic solvent recrystallization and gets final product.
Described alcoholic solvent is one or more mixing in methyl alcohol, ethanol, Virahol, the butanols.
The mol ratio of described 2-methyl-6-tert butyl-pyrone and propane dinitrile is 1: 2.
Described step (1) reaction times is 6-15 hour.
The preferred reaction time is 8 hours.
Described reacting completely adopts TLC to detect.
Reaction mechanism of the present invention is that 2-methyl-6-tert butyl-pyrone and propane dinitrile react under the effect of dehydrating agent diacetyl oxide, the present invention adopts reflux temperature control, the boiling point of diacetyl oxide is 139 ℃, because there is water to generate, therefore the temperature of reaction basic controlling becomes more than 130 ℃, speed of response is accelerated, adopt the TLC method to come the terminal point of monitoring reaction simultaneously, therefore reaction is more complete, make that aftertreatment of the present invention is fairly simple, last handling process of the present invention is that the resistates after concentrating is directly come recrystallization with alcoholic solvent, saved former document center pillar chromatography process, yield height and purity are very good, reach more than 99%, can be used as the ruddiness intermediary material, the laserable material intermediate uses.
The mol ratio of 2-methyl-6-tert butyl-pyrone and propane dinitrile is preferably 1: 2, because 2-methyl-6-tert butyl-pyrone is difficult for separating with product, therefore adopt excessive propane dinitrile to make it to react completely, concentrate and unnecessary propane dinitrile and diacetyl oxide can be removed, therefore the mol ratio of 2-methyl-6-tert butyl-pyrone and propane dinitrile is preferably 1: 2, makes 2-methyl-6-tert butyl-pyrone complete reaction.
Technology of the present invention is performed as follows:
2-methyl-6-tert butyl-pyrone, propane dinitrile, diacetyl oxide back flow reaction 6~15 hours concentrate the pure purifying in back; Alcohol can be one or more mixing in methyl alcohol, ethanol, Virahol, the butanols.
The synthesis technique that this patent provides provides technology to compare with american documentation literature, has following characteristics:
(1), the process yield that provides of this patent is more over half than document height, product purity reaches more than 99%.
(2), the reaction conditions gentleness, technology is simple, production easily, cost are low.
(3), the product E purity that obtains is higher, can be directly used in preparation DCJTB.
Specific implementation method
The present invention is described in further detail below in conjunction with embodiment.
2-methyl-6-tert butyl-pyrone can be according to US5935720 disclosed method preparation (seeing the example 3).
Embodiment 1,2-methyl-6-tert butyl-4-dicyan methene-4H-pyrans
In the 25mL three-necked flask, add 2-methyl-6-tert butyl-pyrone 2.21g (0.01mo), the third two eyeball 2.04g (0.02mo), diacetyl oxide 5mL mix stirring, reflux, TLC detects raw material reaction finish (8 hours), stop heating, be spin-dried for mixture, add recrystallizing methanol twice, obtain 2.089 light yellow solids (80%), HPLC detects purity 99%.(US5935720 reports productive rate 50%)
Fusing point: 108-110 ℃
HMNR(CDCl 3,400Hz):1.31(9H,s);2.35(3H,s);6.57(2H,d)。

Claims (6)

1.2-the synthetic method of methyl-6-tert butyl-4-dicyan methene-4H-pyrans comprises the steps:
(1) 2-methyl-6-tert butyl-pyrone and propane dinitrile react in reflux state in the solution of diacetyl oxide,
(2) react completely after, concentration of reaction solution adds the alcoholic solvent recrystallization and gets final product.
2. synthetic method according to claim 1, described alcoholic solvent are one or more mixing in methyl alcohol, ethanol, Virahol, the butanols.
3. synthetic method according to claim 1, the mol ratio of described 2-methyl-6-tert butyl-pyrone and propane dinitrile is 1: 2.
4. synthetic method according to claim 1, described step (1) reaction times is 6-15 hour.
5. synthetic method according to claim 4, the described reaction times is 8 hours.
6. synthetic method according to claim 1, described reacting completely adopts TLC to detect.
CN2009100845134A 2009-05-20 2009-05-20 Synthesis method of 2-methyl-6-tert-butyl-4-dicyano methylene-4H-pyrane Pending CN101891724A (en)

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CN2009100845134A CN101891724A (en) 2009-05-20 2009-05-20 Synthesis method of 2-methyl-6-tert-butyl-4-dicyano methylene-4H-pyrane
PCT/CN2010/072453 WO2010133133A1 (en) 2009-05-20 2010-05-05 Synthetic method of 2-methyl-6-tert-butyl-4-dicyanomethylene-4h-pyran

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