CN101891581B - Method for recovering styrene and other aromatic hydrocarbon raw materials by catalyzing and cracking waste polystyrene - Google Patents

Method for recovering styrene and other aromatic hydrocarbon raw materials by catalyzing and cracking waste polystyrene Download PDF

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CN101891581B
CN101891581B CN201010206721XA CN201010206721A CN101891581B CN 101891581 B CN101891581 B CN 101891581B CN 201010206721X A CN201010206721X A CN 201010206721XA CN 201010206721 A CN201010206721 A CN 201010206721A CN 101891581 B CN101891581 B CN 101891581B
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styrene
catalyzer
reaction
mcm
polystyrene
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CN101891581A (en
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刘福胜
于世涛
李建峰
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Qingdao University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention relates to a new method for catalyzing and cracking waste polystyrene (PS) to generate aromatic hydrocarbon raw materials, such as styrene and the like, so as to realize chemical recycling of the polystyrene. The method is characterized by adopting a mesoporous molecular sieve MxO/MCM-41 carrying alkali metals and/or alkaline-earth metals as a catalyst (wherein M is an alkali metal and an alkaline-earth metal, such as Li, Na, K, Mg, Ca, Ba and the like, or a compound thereof, and x is 1 or 2) and comprising the steps of: carrying out cracking reaction at 300-450 DEG C in the presence of normal pressures, or pressure reduction or nitrogen introduction; and obtaining aromatic hydrocarbon compounds, such as toluene, ethylbenzene, styrene and the like, by operations of rectification and the like after reaction. The catalyst can be recycled directly without any processing. The cracking rate of the polystyrene is greater than or equal to 98%, the yield of a liquid product is greater than or equal to 95%, and the content of styrene in the liquid product is above 80%. Compared with the prior art, the method has the characteristics that the yield of liquid and the selectivity of styrene are higher, the reaction temperature is mild, and the recycling property of the catalyst is good.

Description

The method of recovering styrene and other aromatic hydrocarbon raw materials by catalyzing and cracking waste polystyrene
Technical field
The present invention relates to a kind ofly take basic metal and/or alkali-earth metal modified MCM-41 mesoporous molecular sieve as catalyzer, the catalytic pyrolysis deposed polystyrene generates the novel method that styrene and other aromatic hydrocarbon raw materials realizes that its chemical cycle reclaims.
Background technology
Polystyrene refers to the polymkeric substance that made through Raolical polymerizable by styrene monomer, is called for short PS.It is a kind of thermoplastics, is widely used as antidetonation, insulation and wrapping material etc.Along with developing rapidly of the industry such as household electrical appliances, instrument, electronics, food, the consumption of polystyrene plastic increases rapidly, and its turnout and consumption rise year by year, and a large amount of uses of PS have simultaneously also caused the generation of a large amount of useless PS.Being difficult to degraded voluntarily due to PS under physical environment, thereby can causing serious environmental pollution, is also the huge wasting of resources simultaneously.Therefore, the recycle of useless PS is subject to people's attention day by day in recent years.
At present, the method for useless PS closed matereial cycle is mainly contained two classes, a class is Physical, namely mould by melting or the low product of preparation added value is moulded in granulation again, but the secondary use properties of useless PS is relatively poor again, thereby has limited the application of this method.Another kind of is chemical method, namely reclaims the chemical composition of deposed polystyrene by chemical process, makes it to become monomer or fuel.The method mainly contains pyrolysis method and catalystic pyrolysis at present.(Fuel Process Technology, 2000,63 (1): 45-55) heat scission reaction at 600 ℃ of lower p-poly-phenyl ethene is studied, and can obtain the vinylbenzene yield of 78.7wt% such as Liu etc.The shortcoming of the method be need to be higher temperature, cause the power consumption larger.
The catalyzer that catalytic pyrolysis process is commonly used mainly contains acidic molecular sieve and metal oxide etc.Traditional molecular sieve catalyst and metal oxide etc. are because its aperture is less, and larger polystyrene molecule is difficult for entering its internal surface, and majority surface reaction outside not only affects its effective active, and makes product liquid and styrene monomer elective reduction.In addition, the repetition reuse poor-performing of catalyzer.Metal oxides such as CN1105351A employing zinc oxide, ferric oxide and a small amount of rare-earth oxide are cracking catalyst PS, and cinnamic yield is 35-60%.The catalyst cracking PS that the Y zeolite of the special modification of CN1106371A use and the aluminum oxide of high-specific surface area process under special conditions, the vinylbenzene yield is below 60%.The metal oxides such as US 5072068 employing oxidations are catalyzer, and add a large amount of alloy additions such as particulate state lead zinc to prevent coking at reactor bottom, but this method needs the high temperature of 450 ℃-500 ℃, and easily cause Lead contamination.In addition, do not mention the repetition reuse result of catalyzer yet.Therefore adopt new catalyst to improve existing technique drawback, realize that recovering styrene and other aromatic hydrocarbon raw materials by catalyzing and cracking waste polystyrene is significant.
Summary of the invention
The present invention proposes a kind of catalytic pyrolysis deposed polystyrene and reclaim the novel method that styrene and other aromatic hydrocarbon raw materials realizes that its chemical cycle reclaims.It is catalyzer that the method adopts a kind of basic metal and/or alkali-earth metal modified MCM-41 mesoporous molecular sieve of larger aperture, deposed polystyrene is carried out catalytic cracking reaction, relax reaction conditions on the one hand, improved liquid product yield and selectivity of styrene, can realize on the other hand the recycling of catalyzer.
The purpose of this invention is to provide the novel method that a kind of catalytic pyrolysis deposed polystyrene reclaims the aroamtic hydrocarbon raw materials such as styrene monomer, overcome that traditional method cracking deposed polystyrene exists or temperature of reaction is too high or liquid product yield and selectivity of styrene is low or catalyzer repeats the shortcomings such as reuse poor performance.
The present invention is by these problems of following solution: adopting basic metal and/or alkali-earth metal modified MCM-41 mesoporous molecular sieve is catalyzer, the catalyzer and the deposed polystyrene that mix are by a certain percentage added in reactor, in normal pressure or decompression or pass under condition of nitrogen gas, carry out at a certain temperature scission reaction.After reaction finished, the gained product liquid obtained styrene monomer through operations such as rectifying.Catalyzer is without any processing direct reuse.Polystyrene cleavage rate 〉=98%, liquid product yield 〉=95%, in product liquid, styrene content is more than 80%.
Catalyzer of the present invention is the mesoporous molecular sieve MxO/MCM-41 of carrying alkali metal and/or alkaline-earth metal, and wherein M is alkali and alkaline earth metal ions or its mixtures such as Li, Na, K, Mg, Ca, Ba; X=1 or 2, the most frequently used is alkali and alkaline earth metal ions or its mixtures such as K, Mg, Ca, Ba.The preparation of catalyzer can be adopted blending method or load method, concrete grammar following (with the example that is prepared as of BaO-MCM-41):
Blending method prepares BaO-MCM-41
Adopt hydrothermal synthesis method to prepare the BaO-MCM-41 catalyzer, the proportioning raw materials of using is: n (BaCl 2): n (SiO 2): n (Na 2O): n (CTAMBr/ cetyl trimethylammonium bromide): n (H 2O)=1/30-80: 1: 0.67: 0.2: 122.Synthesis step is as follows:
1. weigh respectively CTAMBr, the Na of certain mass by above each atom ratio 2SiO 39H 2The silica gel of O, massfraction 30%, BaCl 2, deionized water.
2. use respectively deionized water dissolving CTAMBr, Na 2SiO 39H 2O and BaCl 2
3. with part Na 2SiO 3The aqueous solution adds in the CTAMBr aqueous solution to get A; Another part Na 2SiO 3The aqueous solution adds in silica gel, can produce the jelly shape and stick with paste, and immediately it is added in A, stirs 1h under normal temperature.
4. with BaCl 2The aqueous solution adds in A, stirs 0.5h under normal temperature, obtains initial gel mixture.
5. under agitation, the HCl accent pH value to 8.5 with 1mol/l stirs 1h under normal temperature.
6. mixture is moved in the teflon-lined stainless steel reactor, the sealing, in loft drier in 100 ℃ of crystallization 24h.
7. after crystallization finishes, the crystalline solid product is separated with mother liquor, with about 1.5L deionization, that the washing of crystalline solid product is extremely neutral.
8. will wash extremely neutral crystalline solid product and put into loft drier, in 70 ℃ of dry 12h.
9. dried product is put into retort furnace, make the BaO-MCM-41 catalyzer in 550 ℃ of roasting 8h.Load method prepares BaO-MCM-41
At first adopt hydrothermal synthesis method to prepare MCM-41, the proportioning raw materials of using is: n (SiO 2): n (Na 2O): n (CTAMBr): n (H 2O)=1: 0.67: 0.2: 122.Synthesis step is as follows:
1. weigh respectively CTAMBr, the Na of certain mass by above atom ratio 2SiO 39H 2The silica gel of O, massfraction 30%, deionized water.
2. use respectively deionized water dissolving CTAMBr and Na 2SiO 39H 2O。
3. with part Na 2SiO 3The aqueous solution adds in the CTAMBr aqueous solution to get B; Another part Na 2SiO 3The aqueous solution adds in silica gel, can produce the jelly shape and stick with paste, and immediately it is added in B.Stir 1h under normal temperature, obtain initial gel mixture.
4. under agitation, the HCl accent pH value to 8.5 with 1mol/l stirs 1h under normal temperature.
5. mixture is moved in the teflon-lined stainless steel reactor, the sealing, in loft drier in 100 ℃ of crystallization 24h.
6. after crystallization finishes, the crystalline solid product is separated with mother liquor, with about 1.5L deionization, that the washing of crystalline solid product is extremely neutral.
7. will wash extremely neutral crystalline solid product and put into loft drier, in 70 ℃ of dry 12h.
8. dried product is put into retort furnace, make MCM-41 in 550 ℃ of roasting 8h.Then, adopt load method to prepare the BaO-MCM-41 catalyzer, concrete steps are as follows:
1. prepare the BaCl of the different volumetric molar concentrations such as 0.05mol/l, 0.10mol/l, 0.20mol/l 2The aqueous solution.
2. use respectively the BaCl of the different volumetric molar concentrations such as 15mL 0.05mol/l, 0.10mol/l, 0.20mol/l 2Aqueous solution soaking 1gMCM-41 mesoporous molecular sieve, suction filtration after stirring 50min.
3. with the product after suction filtration in loft drier in 70 ℃ of dry 12h.
4. with dried product in retort furnace in 600 ℃ of roasting 3h, make the BaO-MCM-41 catalyzer of different loads amount.
The same BaO-MCM-41 of the preparation method of other catalyzer.
The described temperature of reaction of the inventive method is preferably in 350~420 ℃ generally at 300~450 ℃; Reaction pressure is normal pressure or 0.005~0.07Mpa decompression or passes into the rare gas element such as nitrogen; The mass ratio of catalyzer and PS is generally 0.005~0.1: 1, be preferably 0.01~0.05: 1.
The present invention compares with traditional method, is characterized in: (1) has higher liquid yield and selectivity of styrene.(2) temperature of reaction is moderate.(3) catalyzer repetition reuse performance is good.
Specific implementation method
Below in conjunction with embodiment, method of the present invention is described further, but is not limitation of the invention.
Embodiment 1: 0.2g catalyst B aO/MCM-41 and 10g granules of polystyrene are added in reaction flask, under 0.01Mpa pressure, in 410 ℃ of reaction 0.5h, collect condensed product liquid and analyze with gas-chromatography.Transformation efficiency 98.5%, liquid yield 95.8%, in product liquid, styrene content is 80.1%.
Embodiment 2: experiment condition and step be with embodiment 1, just changes catalyzer into MgO/MCM-41, temperature of reaction changes 390 ℃ into, transformation efficiency 98.4%, and liquid yield 95.0%, in product liquid, styrene content is 80.1%.
Embodiment 3: experiment condition and step are with embodiment 1, just change 0.2g catalyst B aO/MCM-41 into 0.3g catalyzer CaO/MCM-41, temperature of reaction changes 400 ℃ into, transformation efficiency 98.7%, liquid yield 96.3%, in product liquid, styrene content is 80.5%.
Embodiment 4: experiment condition and step just change catalyzer into K with embodiment 1 2O-BaO/MCM-41, transformation efficiency 98.8%, liquid yield 96.6%, in product liquid, styrene content is 80.4%.
Embodiment 5: experiment condition and step just change catalyzer into K with embodiment 1 2O-MgO/MCM-41, reaction pressure changes 0.03Mpa into, transformation efficiency 99.0%, liquid yield 96.3%, in product liquid, styrene content is 80.6%.
Embodiment 6: 0.1g catalyst B aO/MCM-41 and 10g granules of polystyrene added in reaction flask, and under 0.05Mpa pressure, in 410 ℃ of reaction 1h, transformation efficiency 98.5%, liquid yield 94.1%, in product liquid, styrene content is 80.0%.
Embodiment 7: 0.2g catalyst B aO/MCM-41 and 10g granules of polystyrene added in reaction flask, and under 0.01Mpa pressure, in 370 ℃ of reaction 1h, transformation efficiency 98.5%, liquid yield 95.0%, in product liquid, styrene content is 80.2%.
Embodiment 8: 0.2g catalyzer MgO/MCM-41 and 10g granules of polystyrene added in reaction flask, passing under condition of nitrogen gas, and in 400 ℃ of reaction 0.5h, transformation efficiency 98.3%, liquid yield 95.1%, in product liquid, styrene content is 81.3%.
Embodiment 9-14: experiment condition and step just change catalyzer into embodiment 1 catalyzer that reclaims in embodiment 1, carry out repeating for 6 times the reuse experiment.The repetition reuse of catalyzer the results are shown in Table 1.
The repetition reuse result of table 1 catalyzer
Figure BSA00000152029000041
Comparative example 1: experiment condition and step just change catalyzer into CaO with embodiment 1.Transformation efficiency 94.7%, liquid yield 92.3%, in product liquid, styrene content is 68.5%.
Comparative example 2: experiment condition and step just change catalyzer into MCM-41 with embodiment 1.Transformation efficiency 92.1%, liquid yield 90.7%, in product liquid, styrene content is 69.0%.

Claims (4)

1. a deposed polystyrene (PS) catalytic pyrolysis reclaims the method for styrene material, being about to useless PS and basic metal and/or alkali-earth metal modified MCM-41 intermediate pore molecular sieve catalyst adds in reactor by a certain percentage, in normal pressure or decompression or pass under condition of nitrogen gas, carry out at a certain temperature scission reaction, after reaction finishes, the gained product liquid obtains toluene, ethylbenzene and vinylbenzene aroamtic hydrocarbon raw material through distillation operation, and catalyzer is without any processing direct reuse.
2. method according to claim 1, wherein catalyzer used is the mesoporous molecular sieve MxO/MCM-41 that contains basic metal and/or alkaline-earth metal, wherein M is K, Mg, Ca, Ba alkali and alkaline earth metal ions or its mixture, x=1 or 2.
3. method according to claim 2, wherein the preparation of catalyzer can be adopted blending method or load method.
4. method according to claim 1, wherein scission reaction can be carried out under normal pressure, also can carry out under 0.005~0.07Mpa decompression, also can carry out passing under condition of nitrogen gas.
CN201010206721XA 2010-06-15 2010-06-15 Method for recovering styrene and other aromatic hydrocarbon raw materials by catalyzing and cracking waste polystyrene Expired - Fee Related CN101891581B (en)

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* Cited by examiner, † Cited by third party
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CN102617267A (en) * 2012-03-14 2012-08-01 沈阳建筑大学 Method for depolymerizing waste polystyrene and recovering monomer
CN113321566B (en) * 2021-07-06 2024-04-09 洛阳理工学院 Method for preparing bromostyrene by cracking brominated polystyrene
CN116272970A (en) * 2023-03-28 2023-06-23 中国科学技术大学 Cracking method of polystyrene

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106371A (en) * 1994-02-03 1995-08-09 杨先春 Catalytic degradation of waste polystyrene into phenylethylene
CN1673206A (en) * 2004-03-23 2005-09-28 陕西天星环保设备工程有限公司 Method of recovering styrene as a chemical material from foamed polystyrene plastic

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106371A (en) * 1994-02-03 1995-08-09 杨先春 Catalytic degradation of waste polystyrene into phenylethylene
CN1673206A (en) * 2004-03-23 2005-09-28 陕西天星环保设备工程有限公司 Method of recovering styrene as a chemical material from foamed polystyrene plastic

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