CN101885007A - Anchor rod diameter changing machine - Google Patents

Anchor rod diameter changing machine Download PDF

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Publication number
CN101885007A
CN101885007A CN 201010196265 CN201010196265A CN101885007A CN 101885007 A CN101885007 A CN 101885007A CN 201010196265 CN201010196265 CN 201010196265 CN 201010196265 A CN201010196265 A CN 201010196265A CN 101885007 A CN101885007 A CN 101885007A
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CN
China
Prior art keywords
reducing
cylinder
clamping
diameter changing
expansion link
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Pending
Application number
CN 201010196265
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Chinese (zh)
Inventor
魏传元
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Individual
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Individual
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Priority to CN 201010196265 priority Critical patent/CN101885007A/en
Publication of CN101885007A publication Critical patent/CN101885007A/en
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Abstract

The invention discloses an anchor rod diameter changing machine which has good diameter changing effect, comprising an integral type frame, wherein the lower part of the integral type frame is provided with a hydraulic oil tank, a hydraulic pump station and an electric control box; the hydraulic oil tank is communicated with the hydraulic pump station; the upper part of the integral type frame is fixedly provided with a diameter changing cylinder and a clamping cylinder; the central axis of the expansion link of the diameter changing cylinder is superposed with the central axis of the expansion link of the clamping cylinder; the expansion link of the clamping cylinder is in a hollow shape; the upper part of the integral type frame is fixedly provided with a guiding device and a clamping device which are positioned between the diameter changing cylinder and the clamping cylinder; the guiding device comprises a diameter changing die guide cylinder which is fixed arranged on the integral type frame, the central axis of the diameter changing die guide cylinder is superposed with the central axis of the expansion link of the diameter changing cylinder, and the diameter changing die guide cylinder is connected with a diameter changing die installation body in a sliding manner; the expansion link of the diameter changing cylinder is fixedly connected with the diameter changing die installation body which is fixedly provided with a diameter changing die.

Description

Anchor rod diameter changing machine
Technical field
The present invention relates to a kind of anchor rod diameter changing machinery, relate in particular to a kind of anchor rod diameter changing machine.
Background technology
As everyone knows, traditional anchor pole tailing screw flight section processing is adopted and is pressed and the undergauge moulding billowing, and end product must cause diameter to reduce, and tailing screw flight can reduce equally, and the reducing effect is bad.
Summary of the invention
The purpose of this invention is to provide the effective anchor rod diameter changing machine of a kind of reducing.
For achieving the above object, the technical solution used in the present invention is:
A kind of anchor rod diameter changing machine, comprise integral frame, the integral frame bottom is equipped with hydraulic oil container, hydraulic power unit and electric control box, hydraulic oil container communicates with hydraulic power unit, integral frame top is installed with reducing oil cylinder and clamping cylinder, the axis of reducing oil cylinder expansion link and the axis of clamping cylinder expansion link coincide, the expansion link of clamping cylinder is a hollow form, it is characterized in that: integral frame top also is installed with guider and clamping device, guider and clamping device are between reducing oil cylinder and clamping cylinder, guider includes reducing mould guide cylinder, reducing mould guide cylinder is fixedly mounted on the integral frame, the axis of the axis of reducing mould guide cylinder and reducing oil cylinder expansion link coincides, slidely connect reducing mould fixing body in the reducing mould guide cylinder, the expansion link of described reducing oil cylinder and reducing mould fixing body are fixedly linked, and are installed with the reducing mould in the reducing mould fixing body; Clamping device includes the double-open type clamping wedge of two symmetries, two double-open type clamping wedges are combined and are wedge shape, between double-open type clamping wedge and the integral frame for being slidingly connected, be provided with two semi-cylindrical clamps between two double-open type clamping wedges, double-open type clamping wedge one end is connected with the clamping connecting cylinder, and the expansion link of clamping cylinder is fixedly linked with the clamping connecting cylinder.
According to described anchor rod diameter changing machine, it is characterized in that: described reducing mould is an expander die, has the hole enlargement groove in the middle of the expander die.
According to described anchor rod diameter changing machine, it is characterized in that: described reducing mould is a reducing die, has the undergauge passage in the middle of the reducing die, and the porch of undergauge passage has the alloy back-up coat.
According to described anchor rod diameter changing machine, it is characterized in that: described reducing mould and reducing mould fixing body are fixedly linked by locking nut.
According to described anchor rod diameter changing machine, it is characterized in that: the expansion link of described reducing mould fixing body and reducing oil cylinder is fixedly linked by connecting screw.
According to described anchor rod diameter changing machine, it is characterized in that: described double-open type clamping wedge links to each other by clamping connecting rod with the clamping connecting cylinder.
According to described anchor rod diameter changing machine, it is characterized in that: be connected with reducing controll block on the described reducing mould fixing body, be connected with the reducing limiting photoelectric switch on the described integral frame, the reducing limiting photoelectric switch is corresponding with reducing controll block.
According to described anchor rod diameter changing machine, it is characterized in that: be connected with clamping controll block on the described clamping connecting cylinder, be connected with the clamping limiting photoelectric switch on the described integral frame, it is corresponding with clamping controll block to clamp limiting photoelectric switch.
The invention belongs to the machinery that anchor bar body afterbody thermo forming, the round as a ball undergauge of secondary require to the screw thread processing dimension, according to the requirement of afterbody anchor bar body operation technique, the selection of material carries out carrying out cold extrusion after the hot-working enlarged diameter to body of rod afterbody anchoring section.The anchor pole afterbody that this equipment is produced has enlarged the diameter of thread, has increased the density of this section, has increased stretching resistance, has strengthened bearing capacity.Owing to adopted hot-working and cold extrusion to combine, make body of rod afterbody crystal structure improve, greater than the bearing capacity of common undergauge anchor pole, reducing is effective fully for the threaded portion bearing capacity.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the cross-sectional schematic of clamping device among the present invention;
Fig. 4 is the cross-sectional schematic of guider among the present invention;
Fig. 5 is the connection diagram of reducing oil cylinder among the present invention, reducing mould guide cylinder and reducing mould fixing body;
Fig. 6 is the structural representation of reducing die among the present invention;
Fig. 7 is the structural representation of expander die among the present invention;
Fig. 8 is the structural representation of reducing oil cylinder among the present invention;
Fig. 9 is the structural representation of clamping cylinder among the present invention;
Figure 10 is a hydraulic schematic diagram of the present invention.
In the accompanying drawing:
1, integral frame; 2, hydraulic oil container; 3, hydraulic power unit; 4, reducing oil cylinder; 5, reducing mould guide cylinder; 6, reducing mould fixing body; 7, double-open type clamping wedge; 8, clamp connecting rod; 9, clamping cylinder; 10, electric control box; 11, the body of rod; 12, clamp; 13, clamp connecting cylinder; 14, reducing controll block; 15, reducing limiting photoelectric switch; 16, clamp limiting photoelectric switch; 17, clamp controll block; 18, hole enlargement groove; 19, connecting screw; 20, locking nut; 21, reducing die; 22, alloy back-up coat; 23, expander die; 24, undergauge passage.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further described:
A kind of anchor rod diameter changing machine, as Fig. 1, shown in Figure 2, comprise integral frame 1, integral frame 1 bottom is equipped with hydraulic oil container 2, hydraulic power unit 3 and electric control box 10, hydraulic oil container 2 communicates with hydraulic power unit 3, integral frame 1 top is installed with reducing oil cylinder 4 and clamping cylinder 9 (referring to Fig. 8, Fig. 9), the axis of the axis of reducing oil cylinder 4 expansion links and clamping cylinder 9 expansion links coincides, the expansion link of clamping cylinder 9 is a hollow form, integral frame 1 top also is installed with guider and clamping device (referring to Fig. 3, Fig. 4, Fig. 5), guider and clamping device are between reducing oil cylinder 4 and clamping cylinder 9, guider includes reducing mould guide cylinder 5, reducing mould guide cylinder 5 is fixedly mounted on the integral frame 1, the axis of the axis of reducing mould guide cylinder 5 and reducing oil cylinder 4 expansion links coincides, slidely connect reducing mould fixing body 6 in the reducing mould guide cylinder 5, the expansion link of described reducing oil cylinder 4 and reducing mould fixing body 6 are fixedly linked, and are installed with the reducing mould in the reducing mould fixing body 6; Clamping device includes the double-open type clamping wedge 7 of two symmetries, two double-open type clamping wedges 7 are combined and are wedge shape, between double-open type clamping wedge 7 and the integral frame 1 for being slidingly connected, be provided with two semi-cylindrical clamps 12 between two double-open type clamping wedges 7, double-open type clamping wedge 7 one ends are connected with and clamp connecting cylinder 13, and the expansion link of clamping cylinder 9 is fixedly linked with clamping connecting cylinder 13.The reducing mould is expander die 23 or reducing die 21 (referring to Fig. 6, Fig. 7), has hole enlargement groove 18 in the middle of the expander die 23, has undergauge passage 24 in the middle of the reducing die 21, and the porch of undergauge passage 24 has alloy back-up coat 22.Reducing mould and reducing mould fixing body 6 are fixedly linked by locking nut 20.Reducing mould fixing body 6 is fixedly linked by connecting screw 19 with the expansion link of reducing oil cylinder 4.Double-open type clamping wedge 7 links to each other by clamping connecting rod 8 with clamping connecting cylinder 13.Be connected with reducing controll block 14 on the reducing mould fixing body 6, be connected with reducing limiting photoelectric switch 15 on the integral frame 1, reducing limiting photoelectric switch 15 is corresponding with reducing controll block 14.Clamp and be connected with clamping controll block 17 on the connecting cylinder 13, be connected with on the integral frame 1 and clamp limiting photoelectric switch 16, it is corresponding with clamping controll block 17 to clamp limiting photoelectric switch 16.
Embodiment recited above is described preferred implementation of the present invention; be not that design of the present invention and scope are limited; under the prerequisite that does not break away from design concept of the present invention; common engineers and technicians make technical scheme of the present invention in this area various modification and improvement; all should fall into protection scope of the present invention; the technology contents that the present invention asks for protection all is documented in claims.
The technology of using the present invention that the anchor bar body afterbody is processed is: according to instructions for use, the blanking moulding, anchoring section is put into the temperature that the high-frequency induction heating circle is heated to be needed, send into the equipment expander die then, clamp back reducing oil cylinder and drive expander die reach extruding, thereby finish the overstriking of tailing screw flight section diameter.Change reducing die, can reach required size the extruding of spiral thread on anchor bolt section outer surface.
The present invention increases diameter and the round as a ball a kind of equipment of undergauge to anchor pole tailing screw flight section, the clamping device that comprises integral frame, tightens together with framework, the guider that is used to push the body of rod, reducing oil cylinder and the clamping cylinder that are fastened on framework, the electric control box (the PLC programmable controller that comprises working procedure control) that is fixed on the control appliance work of base of frame.
All running parts of this equipment all adopt the hydraulic pressure executive item to finish, be provided with independently hydraulic workstation (being hydraulic power unit), clamping device adopts the clamp of high strength, high rigidity, concave and convex surface, the center line of the center line of clamping element and reducing mould coincides in this equipment, does not take place to setover to guarantee that die cavity moves.
This equipment working portion is located at the equipment center position, and its course of work adopts PLC control, finishes clamping, hole enlargement automatically, returns, unclamps action, the position of the operating position is adjustable lay the grain electric switch.
The present invention is the special processing equipment of anchor pole tailing screw flight section dilated diameter, the present invention can improve the intensity and the percentage elongation of anchor pole tailing screw flight section, processing technology comprises: selected bar material is pressed instructions for use blanking moulding, send into high-frequency induction coil and be heated to 960-1000 ℃, put into this equipment then, clamp back expander die work, return then, unclamp the taking-up body of rod at last, replacing integer mould is finished the processing to the tailing screw flight section, reaches the requirement of rolled thread undergauge.Because the hot-working that the anchor pole afterbody adopts, the intensity and the percentage elongation of the body of rod had no effect, because increased the diameter of this section, so improved the working strength of stressed section of anchor pole tailing screw flight.
Clamp in this equipment is done wedgewise, and mid portion is processed into cylinder, and to satisfy the requirement of component of rod category clamping, planar structure is made at the rear portion, can increase active area like this, guarantees the thick required power of pier.
Use this equipment processing anchor pole, the increase diameter of anchor pole tailing screw flight section is formed by this equipment secondary operations.
This equipment includes integral frame, its lower interior is equipped with hydraulic oil container, hydraulic power unit, coolant pump and electric control box, the framework upper rear and front end is equipped with clamping cylinder and reducing oil cylinder, the clamping connecting rod of clamping cylinder front end is connected with the double-open type clamping wedge, clamping has high rigidity in the double-open type clamping wedge, the clamp of male and female face, clamp clamps the body of rod, it clamps action by clamp, the double-open type clamping wedge, clamp connecting rod, clamping connecting cylinder and clamping cylinder piston rod finishes jointly, unclamping action partly finishes equally thus jointly, clamping cylinder piston rod center has the through hole of φ 35mm, is convenient to the turnover of the body of rod.
Reducing oil cylinder (promptly singly going out rod oil cylinder) piston rod free end and reducing mould fixing body are equipped with the reducing mould in the reducing mould fixing body, and reducing mould fixing body is supported by reducing mould guide cylinder and play the guiding role, and guarantees that the body of rod and hole enlargement end keep same center.According to the anchor pole instructions for use, thread segment length can be regulated the position of optoelectronic switch and be determined that the installing plate that optoelectronic switch is housed is shaped on chute, and the position can be regulated arbitrarily.
The workflow of this equipment is, equipment power-on, start Oil pump electrical machinery (lubricating pump starts simultaneously) electromagnetic relief valve 5YA energising, the hydraulic system off-load, the body of rod that high-frequency heating is intact is by clamping cylinder piston rod inner via hole, pass clamp and arrive expander die inside, press start button, equipment will be according to following order work: the electromagnetism hydraulicchange-over valve of clamping cylinder, electromagnet 1YA energising, electromagnetic relief valve 5YA outage, oil cylinder piston moves backward, thereby the clamping body of rod, after the body of rod clamps, the hydraulic system sequence valve is opened, this moment, the electro-hydraulic directional valve electromagnet 3YA of reducing oil cylinder switched on, and the reducing oil cylinder piston moves the promotion expander die forward and moves, and moves to desired location (optoelectronic switch place) and finishes extruding work.Electromagnet 4YA energising this moment (electromagnet 3YA outage), the reducing oil cylinder piston shrinks back and is back to start position, electromagnet 4YA outage, electromagnet 2YA energising (electromagnet 1YA outage) then, another chamber of clamping cylinder feeds hydraulic oil, piston moves forward, promote the reach of double-open type clamping wedge (because the double-open type clamping wedge is a split-type structural, and 2 compression springs are equipped with in the centre), the double-open type clamping wedge separates, thereby unclamps the body of rod, take out and get final product, electromagnet 2YA outage this moment, electromagnet overflow valve 5YA energising, hydraulic system off-load, so just finished the whole circulation process, the whole circulation process only needed for 4 seconds, because this equipment has guaranteed moving component when mounted at concentric center line, thereby can guarantee the glacing flatness of the body of rod.

Claims (8)

1. anchor rod diameter changing machine, comprise integral frame (1), integral frame (1) bottom is equipped with hydraulic oil container (2), hydraulic power unit (3) and electric control box (10), hydraulic oil container (2) communicates with hydraulic power unit (3), integral frame (1) top is installed with reducing oil cylinder (4) and clamping cylinder (9), the axis of the axis of reducing oil cylinder (4) expansion link and clamping cylinder (9) expansion link coincides, the expansion link of clamping cylinder (9) is a hollow form, it is characterized in that: integral frame (1) top also is installed with guider and clamping device, guider and clamping device are positioned between reducing oil cylinder (4) and the clamping cylinder (9), guider includes reducing mould guide cylinder (5), reducing mould guide cylinder (5) is fixedly mounted on the integral frame (1), the axis of the axis of reducing mould guide cylinder (5) and reducing oil cylinder (4) expansion link coincides, slidely connect reducing mould fixing body (6) in the reducing mould guide cylinder (5), the expansion link of described reducing oil cylinder (4) and reducing mould fixing body (6) are fixedly linked, and are installed with the reducing mould in the reducing mould fixing body (6); Clamping device includes the double-open type clamping wedge (7) of two symmetries, two double-open type clamping wedges (7) are combined and are wedge shape, between double-open type clamping wedge (7) and the integral frame (1) for being slidingly connected, be provided with two semi-cylindrical clamps (12) between two double-open type clamping wedges (7), double-open type clamping wedge (7) one ends are connected with and clamp connecting cylinder (13), and the expansion link of clamping cylinder (9) is fixedly linked with clamping connecting cylinder (13).
2. anchor rod diameter changing machine according to claim 1 is characterized in that: described reducing mould is expander die (23), has hole enlargement groove (18) in the middle of the expander die (23).
3. anchor rod diameter changing machine according to claim 1 is characterized in that: described reducing mould is reducing die (21), has undergauge passage (24) in the middle of the reducing die (21), and the porch of undergauge passage (24) has alloy back-up coat (22).
4. according to claim 1 or 2 or 3 described anchor rod diameter changing machines, it is characterized in that: described reducing mould and reducing mould fixing body (6) are fixedly linked by locking nut (20).
5. anchor rod diameter changing machine according to claim 4 is characterized in that: described reducing mould fixing body (6) is fixedly linked by connecting screw (19) with the expansion link of reducing oil cylinder (4).
6. anchor rod diameter changing machine according to claim 5 is characterized in that: described double-open type clamping wedge (7) links to each other by clamping connecting rod (8) with clamping connecting cylinder (13).
7. anchor rod diameter changing machine according to claim 6, it is characterized in that: be connected with reducing controll block (14) on the described reducing mould fixing body (6), be connected with reducing limiting photoelectric switch (15) on the described integral frame (1), reducing limiting photoelectric switch (15) is corresponding with reducing controll block (14).
8. anchor rod diameter changing machine according to claim 7, it is characterized in that: be connected with on the described clamping connecting cylinder (13) and clamp controll block (17), be connected with on the described integral frame (1) and clamp limiting photoelectric switch (16), it is corresponding with clamping controll block (17) to clamp limiting photoelectric switch (16).
CN 201010196265 2010-05-30 2010-05-30 Anchor rod diameter changing machine Pending CN101885007A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010196265 CN101885007A (en) 2010-05-30 2010-05-30 Anchor rod diameter changing machine

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Application Number Priority Date Filing Date Title
CN 201010196265 CN101885007A (en) 2010-05-30 2010-05-30 Anchor rod diameter changing machine

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CN101885007A true CN101885007A (en) 2010-11-17

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Application Number Title Priority Date Filing Date
CN 201010196265 Pending CN101885007A (en) 2010-05-30 2010-05-30 Anchor rod diameter changing machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105710233A (en) * 2015-07-23 2016-06-29 中山市阿洛奇美第体育用品有限公司 Tube forming machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS635842A (en) * 1986-06-25 1988-01-11 Nippon Doraibuitsuto Kk Manufacture of anchor body in anchor for concrete
CN1309000A (en) * 2000-09-01 2001-08-22 西山煤电(集团)有限责任公司 Method for machining rod body of anchor bolt and special equipment for machining spiral thread segment of rod body
CN2523532Y (en) * 2001-11-23 2002-12-04 李胜利 Steel bar diameter-widening apparatus
CN2887485Y (en) * 2006-01-08 2007-04-11 傅丙仲 Hydraulic pressure two-step propulsion diameter-enlargement, necking and fixing machine
CN201760455U (en) * 2010-05-30 2011-03-16 魏传元 Diameter changing machine for anchor rod

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS635842A (en) * 1986-06-25 1988-01-11 Nippon Doraibuitsuto Kk Manufacture of anchor body in anchor for concrete
CN1309000A (en) * 2000-09-01 2001-08-22 西山煤电(集团)有限责任公司 Method for machining rod body of anchor bolt and special equipment for machining spiral thread segment of rod body
CN2523532Y (en) * 2001-11-23 2002-12-04 李胜利 Steel bar diameter-widening apparatus
CN2887485Y (en) * 2006-01-08 2007-04-11 傅丙仲 Hydraulic pressure two-step propulsion diameter-enlargement, necking and fixing machine
CN201760455U (en) * 2010-05-30 2011-03-16 魏传元 Diameter changing machine for anchor rod

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105710233A (en) * 2015-07-23 2016-06-29 中山市阿洛奇美第体育用品有限公司 Tube forming machine

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Open date: 20101117