CN101881689A - A large-capacity power lithium-ion battery leak detection device and detection method thereof - Google Patents

A large-capacity power lithium-ion battery leak detection device and detection method thereof Download PDF

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CN101881689A
CN101881689A CN 201010215452 CN201010215452A CN101881689A CN 101881689 A CN101881689 A CN 101881689A CN 201010215452 CN201010215452 CN 201010215452 CN 201010215452 A CN201010215452 A CN 201010215452A CN 101881689 A CN101881689 A CN 101881689A
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detection
battery
ion battery
sealing
gas
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张海滨
王永
王军
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Chery Automobile Co Ltd
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SAIC Chery Automobile Co Ltd
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Abstract

本发明涉及一种大容量动力锂离子电池密封性检测设备及其检测方法,包括控制装置、密封装置、真空源以及密封容器,所述真空源通过第一气体管路连接所述密封容器;所述机架通过第二气体管路连接所述密封容器;所述控制装置有线和/或无线连接至密封装置,和/或真空源,和/或密封容器,并用于控制和/或检测真空检测过程;所述密封容器内一部分空间放置检测介质,另一部分为气体空间,所述第一气体管路的一端与密封容器内的气体空间连通,所述第二气体管路的一端插置于检测介质中。

Figure 201010215452

The present invention relates to a large-capacity power lithium-ion battery leak detection device and a detection method thereof, including a control device, a sealing device, a vacuum source and a sealed container, and the vacuum source is connected to the sealed container through a first gas pipeline; The frame is connected to the sealed container through a second gas pipeline; the control device is wired and/or wirelessly connected to the sealed device, and/or the vacuum source, and/or the sealed container, and is used for controlling and/or detecting the vacuum detection Process; a part of the space in the sealed container is placed with a detection medium, and the other part is a gas space, one end of the first gas pipeline communicates with the gas space in the sealed container, and one end of the second gas pipeline is inserted into the detection medium. medium.

Figure 201010215452

Description

A kind of large-capacity power lithium-ion battery sealing-performance checkout equipment and detection method thereof
Technical field
The present invention relates to the large-capacity power lithium-ion battery sealing-performance checkout equipment, be specifically related to a kind of large-capacity power lithium-ion battery sealing-performance checkout equipment and detection method thereof.
Background technology
Lithium ion battery is widely used on the products such as notebook computer, video camera, digital camera, mobile phone and electric tool.Particularly in the current society of high speed development, traditional energies such as oil, coal, rock gas are exploited day by day along with people and today of reducing, cleanings such as a new generation's battery one lithium ion battery, fuel cell, environmental protection, the energy conversion energy storing system becomes and solves the environment that modern civilization faces and the effective ways of energy problem efficiently, enjoys people's favor.
But be used for the severe rugged environment that temperature is extremely low, air pressure is thin, and under the mal-conditions such as power drive of high power discharge, very high to the sealing requirements of battery, adopt three kinds of devices to detect the sealing of lithium ion battery at present in the industry.
Wherein a kind of pick-up unit comprises container, anchor clamps and the high pressure gas coupling arrangement that is loaded with detection liquid, these anchor clamps can insert and put lithium ion battery to be measured and be positioned in the container, one end of this high pressure gas coupling arrangement is connected with the liquid injection hole of lithium ion battery to be measured, and its other end links to each other with high-pressure air source.
During detection, lithium ion battery to be measured is submerged in the detection liquid of container, charge into gases at high pressure to inside lithium ion cell then, continue several seconds, observe in the detection liquid in the container bubble whether occurs, if bubble occurs, the expression lithium-ion battery sealing-performance is not enough, otherwise then lithium-ion battery sealing-performance is good.
If this method operation is careless a little, very easily make detection liquid enter inside battery, influence battery performance; The battery container surface attachment detects liquid, and battery must be handled the detection liquid that surface of shell adheres to and will toast before fluid injection, production cost is increased greatly.So that and keep the inside battery drying, and after earlier battery is put into container, could in container, inject and detect liquid, to discharge detection liquid after finish the inboard earlier and can take out tested battery just love and respect, its complicated operation, work efficiency is lower.
Another kind of pick-up unit is the pressurized air that charges into certain pressure in battery, cuts off source of the gas behind the Inflatable balance, measures pressure drop in the unit interval by pressure tester and instrument, instrument.
This kind method is because pressure differential is very little, and is high to the checkout equipment requirement, costs an arm and a leg, and detects the field condition complexity in addition, and accuracy of detection and stability are had certain influence.
Also having a kind of pick-up unit is carrying liquid in detecting bottle, detects bottle mouth position and plugs detector tube and exhaust tube, and detector tube one end is inserted in and detects in the liquid, is provided with syringe needle in liquid injection hole and connects.
During detection, after exhaust tube is bled, see whether detector tube has bubble and emerge continuously,, represent that then the sealing of lithium ion battery is not enough, otherwise then lithium-ion battery sealing-performance is good if emerge bubble.
This pick-up unit is owing to be syringe needle to be set is connected with the battery liquid-filling hole, and particularly in high power capacity electrokinetic cell fluid injection aperture when big, the junction sealing is difficult to guarantee, to detecting effect and stable generation considerable influence.And the detection speed of pick-up unit is slower, and precision is not enough.
In sum, there is following technical matters in the prior art:
1, detects liquid and enter inside battery, influence battery performance;
2, inefficient operation and production process are loaded down with trivial details, the production cost height;
3, accuracy of detection and stability are not good.
Summary of the invention
The object of the present invention is to provide a kind of lithium ion battery hermetization testing method and device, prevent to detect medium and enter inside battery, volume is little, and cost is low, and is easy to detect accurate, solves the problems referred to above that prior art exists.
By the control device that is used to control vacuum detecting, frame, vacuum source, detector tube, exhaust tube and airtight container are formed the lithium ion battery package seal checker, a part of space in the airtight container is placed and is detected medium, another part is the gas space, airtight container is provided with detector tube and exhaust tube, one end of detector tube is inserted in and detects in the medium, the other end passes the airtight container outer wall and is communicated with packoff, exhaust tube one end is communicated with vacuum source, the gas space in the other end and the airtight container is communicated with, packoff, detector tube, airtight container, exhaust tube forms a gas passage, has the space that is used to insert and put lithium ion battery to be measured between packoff and the base.
Concrete technical scheme is as follows:
A kind of large-capacity power lithium-ion battery sealing-performance checkout equipment comprises control device, packoff, vacuum source and airtight container, and described vacuum source connects described airtight container by first gas piping; Described frame connects described airtight container by second gas piping; Described control device is wired and/or be wirelessly connected to packoff, and/or vacuum source, and/or airtight container, and is used for control and/or detects the vacuum detecting process; A part of space is placed and is detected medium in the described airtight container, and another part is the gas space, and an end of described first gas piping is communicated with the gas space in the airtight container, and an end of described second gas piping is inserted in the detection medium.
Further, the other end of described first gas piping is communicated with the vacuum source of vacuum source, and the other end of described second gas piping passes the airtight container outer wall and is communicated with packoff.
Further, described first gas piping is a detector tube, and described second gas piping is an exhaust tube.
Further, described packoff, detector tube, airtight container, exhaust tube form a gas passage.
Further, also comprise frame, its bottom has a base, and described packoff is placed on its top, and the space between sealing device and the base is used to insert and put lithium ion battery to be measured.
Further, described vacuum source is used for the gas of inside battery is extracted out by detector tube, detection medium, the gas space, exhaust tube, keeps evacuated pressure constant in set-point, makes the inside battery space pressure constant.
Further, also comprise hummer, it connects described control device and is used for piping when battery meets seal request detecting.
Further, also comprise jacking gear, it is installed on the frame, thereby and liftable be used to press down, the battery liquid-filling mouth that makes closely is connected with packoff.
The detection method of the above large-capacity power lithium-ion battery sealing-performance checkout equipment, adopt following steps:
(1) the latter half space in closed container is placed and is detected medium, and the first half is left the gas space;
(2) with in the detection medium in the end insertion airtight container of detector tube, the other end passes the airtight container loam cake and is communicated with packoff;
(3) gas space is communicated with vacuum source;
(4) put into tested battery in gantry base, start button, photoelectric sensor work;
(5) induced cell is in the working position, and jacking gear presses down, and the battery liquid-filling mouth closely is connected with packoff;
(6) vacuum source is extracted the gas of inside battery out by detector tube, detection medium, the gas space, exhaust tube;
(7) keep evacuated pressure constant at set-point;
(8) whether the hummer of detection control apparatus pipes.
Further, pass through an end of following exhaust tube in the step (3) as for the gas space, the other end is communicated with the vacuum source of vacuum source; In the step (8),, show that there is leakage in tested battery, does not meet the sealing property requirement, otherwise then meets the sealing property requirement if hummer does not pipe.
Compare with present prior art, the present invention adopts the inventive method owing to need not tested battery is immersed in the detection liquid, prevents to detect liquid and enters inside battery, influences battery performance; Battery does not contact with detecting liquid, has reduced production process, reduces cost.The present device volume is little simultaneously, and cost is low, and is easy to use, can detect battery hermetization accurately, is not subjected to the influence of surrounding working environment.Have rational in infrastructure, prevent to detect that liquid enters that inside battery, the little cost of volume are low, optimization production technology, detection efficiency is high and characteristics such as accurate.
Description of drawings
Fig. 1 is that intention is cutd open in embodiment of the invention structure front.
Fig. 2 is a vacuum detecting control device vertical view.
Fig. 3 is that intention is cutd open in the sealed container structure front.
Fig. 4 is that intention is cutd open in battery liquid-filling mouth sealing device front.
Fig. 5 is that intention is cutd open in the jacking gear front.
Embodiment
Describe the present invention with reference to the accompanying drawings below, it is a kind of preferred embodiment in the numerous embodiments of the present invention.
In an embodiment, this lithium-ion battery sealing-performance pick-up unit is by cylinder (1), cylinder stationary platform (2), be used to control the control device (3) of vacuum detecting, seal valve (4), vacuum source (5), airtight container (6), vacuum tightness parameter setting apparatus (7), fluid valve (8) and deflation warning system (9) are formed, a part of space in the airtight container (6) is placed and is detected medium (10), another part is the gas space (11), airtight container (6) is provided with detector tube (12) and exhaust tube (13), one end of detector tube (12) is inserted in and detects in the medium (10), the other end passes airtight container (6) and is communicated with seal valve (4), exhaust tube (13) one ends are communicated with vacuum source (5), the gas space (11) in the other end and the airtight container is communicated with, seal valve (4), detector tube (12), airtight container (6), exhaust tube (13) forms a gas passage, have the space that is used to insert and put lithium ion battery to be measured (15) between seal valve (4) and the pedestal (14), utilize anchor clamps (16) that battery to be detected is clamped.In the legend, embodiment detects the sealing property of automobile with power lithium-ion battery with the inventive method and device, a part of space in airtight container is placed and is detected medium, the detection medium is DMC, its chemical name is a dimethyl carbonate, English name Dimethyl Cabonate, it be a kind of not moisture and not with the alicyclic organic compounds of inside battery material generation chemical reaction, another part is the gas space, in the detection medium in the end insertion airtight container of detector tube, the other end passes the airtight container loam cake and is communicated with packoff, and the gas space is communicated with vacuum source; Put into tested battery in gantry base, start button, photoelectric sensor work, induced cell is in the working position, and jacking gear presses down, and the battery liquid-filling mouth closely is connected with packoff; Vacuum source is extracted the gas of inside battery out by detector tube, detection medium, the gas space, exhaust tube; Keep evacuated pressure constant, make the inside battery space pressure constant at set-point; Whether the hummer of detection control apparatus pipes, if do not pipe, shows that there is leakage in tested battery, does not meet the sealing property requirement, otherwise then meets the sealing property requirement.
Adopt apparatus of the present invention, vacuum source is extracted the gas of inside battery out by detector tube, detection medium, the gas space, exhaust tube, keep evacuated pressure constant in set-point, makes the inside battery space pressure constant, buzzer call, and then battery does not leak; When hummer does not pipe, illustrate that then battery hermetization does not reach technological requirement.Adopt the inventive method owing to need not tested battery is immersed in the detection liquid, prevent to detect liquid and enter inside battery, influence battery performance; Battery does not contact with detecting liquid, has reduced production process, reduces cost.The present device volume is little simultaneously, and cost is low, and is easy to use, can detect battery hermetization accurately, is not subjected to the influence of surrounding working environment.
That the present invention has is rational in infrastructure, prevent to detect that liquid enters that inside battery, the little cost of volume are low, optimization production technology, detection efficiency is high and characteristics such as accurate.
The concrete production operation flow process of accompanying drawing:
1, the latter half space in closed container is placed and is detected medium, the first half is the gas space, in the detection medium in the end insertion airtight container of detector tube, the other end passes the airtight container loam cake and is communicated with packoff, and the gas space is communicated with vacuum source.
2, put into tested battery in gantry base, start button, photoelectric sensor work, induced cell is in the working position, and jacking gear presses down, and the battery liquid-filling mouth closely is connected with packoff.
3, vacuum source is extracted the gas of inside battery out by detector tube, detection medium, the gas space, exhaust tube.
4, keep evacuated pressure constant at set-point.
5, whether the hummer of detection control apparatus pipes, if do not pipe, shows that there is leakage in tested battery, does not meet the sealing property requirement, otherwise then meets the sealing property requirement.
In conjunction with the accompanying drawings the present invention has been carried out exemplary description above; obviously specific implementation of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; or directly apply to other occasion without improvement, all within protection scope of the present invention.

Claims (10)

1.一种大容量动力锂离子电池密封性检测设备,其特征在于,包括控制装置、密封装置、真空源以及密封容器,所述真空源通过第一气体管路连接所述密封容器;所述机架通过第二气体管路连接所述密封容器;所述控制装置有线和/或无线连接至密封装置,和/或真空源,和/或密封容器,并用于控制和/或检测真空检测过程;所述密封容器内一部分空间放置检测介质,另一部分为气体空间,所述第一气体管路的一端与密封容器内的气体空间连通,所述第二气体管路的一端插置于检测介质中。1. A high-capacity power lithium-ion battery seal detection device, characterized in that it includes a control device, a sealing device, a vacuum source and a sealed container, and the vacuum source is connected to the sealed container through a first gas pipeline; The rack is connected to the sealed container through a second gas pipeline; the control device is wired and/or wirelessly connected to the sealed device, and/or the vacuum source, and/or the sealed container, and is used to control and/or detect the vacuum detection process A part of the space in the sealed container is placed with a detection medium, and the other part is a gas space, one end of the first gas pipeline communicates with the gas space in the sealed container, and one end of the second gas pipeline is inserted into the detection medium middle. 2.如权利要求1所述的大容量动力锂离子电池密封性检测设备,其特征在于,所述第一气体管路的另一端与真空源的真空气源连通,所述第二气体管路的另一端穿过密封容器外壁与密封装置连通。2. The high-capacity power lithium-ion battery leak detection device according to claim 1, wherein the other end of the first gas pipeline communicates with the vacuum source of the vacuum source, and the second gas pipeline The other end passes through the outer wall of the sealed container and communicates with the sealing device. 3.如权利要求1或2所述的大容量动力锂离子电池密封性检测设备,其特征在于,所述第一气体管路为一检测管,所述第二气体管路为一抽气管。3 . The high-capacity power lithium-ion battery leak detection device according to claim 1 or 2, wherein the first gas pipeline is a detection tube, and the second gas pipeline is a suction tube. 4.如权利要求1所述的大容量动力锂离子电池密封性检测设备,其特征在于,所述密封装置、检测管、密封容器、抽气管形成一条气体通路。4. The large-capacity power lithium-ion battery sealing test device according to claim 1, wherein the sealing device, the detection tube, the sealed container, and the air extraction tube form a gas passage. 5.如权利要求1-4中任一项所述的大容量动力锂离子电池密封性检测设备,其特征在于,还包括机架,其底部具有一底座,其上部放置所述密封装置,该密封装置与底座之间的空间用于夹置待测锂离子电池。5. The high-capacity power lithium-ion battery sealing test device as claimed in any one of claims 1-4, further comprising a frame, the bottom of which has a base, and the sealing device is placed on its top, the The space between the sealing device and the base is used for sandwiching the lithium-ion battery to be tested. 6.如权利要求5所述的大容量动力锂离子电池密封性检测设备,其特征在于,所述真空源用于将电池内部的气体通过检测管、检测介质、气体空间、抽气管抽出,保持抽真空压力恒定在给定值,使电池内部空间压力恒定。6. The large-capacity power lithium-ion battery leak detection device as claimed in claim 5, wherein the vacuum source is used to extract the gas inside the battery through a detection tube, a detection medium, a gas space, and an air extraction pipe to keep The vacuum pressure is constant at a given value, so that the internal space pressure of the battery is constant. 7.如权利要求1-4,6中任一项所述的大容量动力锂离子电池密封性检测设备,其特征在于,还包括蜂鸣器,其连接所述控制装置并用于在检测到电池符合密封要求时鸣叫。7. As claimed in any one of claims 1-4,6, the high-capacity power lithium-ion battery leak detection device is characterized in that it also includes a buzzer, which is connected to the control device and used to detect the battery Beep when the sealing requirements are met. 8.如权利要求5所述的大容量动力锂离子电池密封性检测设备,其特征在于,还包括升降装置,其安装在机架上,并可升降从而用于下压,使的电池注液口与密封装置紧密连接。8. The large-capacity power lithium-ion battery sealing test device as claimed in claim 5, further comprising a lifting device, which is installed on the frame and can be lifted and lowered to press down, so that the battery can be filled with liquid The mouth is tightly connected with the sealing device. 9.如权利要求1-8所述大容量动力锂离子电池密封性检测设备的检测方法,其特征在于,采用如下步骤:9. The detection method of the large-capacity power lithium-ion battery sealing test equipment as claimed in claim 1-8, characterized in that, the following steps are adopted: (1)在密闭容器内的下半部分空间放置检测介质,上半部分保留为气体空间;(1) The detection medium is placed in the lower half of the airtight container, and the upper half is reserved as a gas space; (2)将检测管的一端插入密封容器内的检测介质中,另一端穿过密封容器上盖与密封装置连通;(2) Insert one end of the detection tube into the detection medium in the sealed container, and the other end passes through the upper cover of the sealed container to communicate with the sealing device; (3)气体空间与真空源连通;(3) The gas space is connected with the vacuum source; (4)在机架底座放入被检电池,启动按钮,光电感应器工作;(4) Put the tested battery in the frame base, start the button, and the photoelectric sensor works; (5)感应电池处于工作位置,升降装置下压,使电池注液口与密封装置紧密连接;(5) The induction battery is in the working position, and the lifting device is pressed down, so that the battery liquid injection port is tightly connected with the sealing device; (6)真空源将电池内部的气体通过检测管、检测介质、气体空间、抽气管抽出;(6) The vacuum source extracts the gas inside the battery through the detection tube, detection medium, gas space, and exhaust pipe; (7)保持抽真空压力恒定在给定值;(7) Keep the vacuuming pressure constant at a given value; (8)检测控制装置的蜂鸣器是否鸣叫。(8) Detect whether the buzzer of the control device sounds. 10.如权利要求9所述大容量动力锂离子电池密封性检测设备的检测方法,其特征在于,步骤(3)中通过一跟抽气管的一端至于气体空间,另一端与真空源的真空气源连通;步骤(8)中,如果蜂鸣器不鸣叫,表明被检电池存在泄漏,不符合密封性能要求,反之则符合密封性能要求。10. as claimed in claim 9, the detection method of large-capacity power lithium-ion battery sealing detection equipment is characterized in that, in the step (3), pass through an end of an air extraction pipe as to the gas space, and the other end is connected to the vacuum of the vacuum source. The source is connected; in step (8), if the buzzer does not sound, it indicates that the battery under test has leakage and does not meet the sealing performance requirements; otherwise, it meets the sealing performance requirements.
CN 201010215452 2010-06-30 2010-06-30 A large-capacity power lithium-ion battery leak detection device and detection method thereof Pending CN101881689A (en)

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CN110823468A (en) * 2019-12-16 2020-02-21 中国商用飞机有限责任公司 One-way valve failure detection device and method for detecting failure of one-way valve

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CN103392119B (en) * 2011-03-01 2014-12-17 株式会社旺爱 Airtightness inspection apparatus
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CN102426081A (en) * 2011-08-25 2012-04-25 奇瑞汽车股份有限公司 Positive pressure detection equipment for tightness of large-capacity power lithium ion battery and detection method thereof
CN102426081B (en) * 2011-08-25 2013-11-20 奇瑞汽车股份有限公司 Positive pressure detection equipment for tightness of large-capacity power lithium ion battery and detection method thereof
CN102305693A (en) * 2011-09-16 2012-01-04 奇瑞汽车股份有限公司 Device and method for detecting leak of upper cover of power battery
CN102494856A (en) * 2011-11-14 2012-06-13 天津力神电池股份有限公司 Automatic detecting equipment of polymer lithium ion battery leaked liquid
CN102494856B (en) * 2011-11-14 2014-02-12 天津力神电池股份有限公司 A kind of automatic detection equipment for liquid leakage of polymer lithium ion battery
CN102735407A (en) * 2012-06-28 2012-10-17 奇瑞汽车股份有限公司 Equipment and method of detecting sealability of lithium ion battery
CN102735407B (en) * 2012-06-28 2015-06-10 奇瑞汽车股份有限公司 Equipment and method of detecting sealability of lithium ion battery
CN103335795A (en) * 2013-07-02 2013-10-02 中国科学院光电研究院 System for measuring partial pressure leakage rate of vacuum sealing component and measuring method thereof
CN103335795B (en) * 2013-07-02 2016-05-04 中国科学院光电研究院 Vacuum seal dividing potential drop leakage rate measurement system and measuring method thereof
CN105466641A (en) * 2015-10-15 2016-04-06 杭州伯坦科技工程有限公司 Battery leakage rapid detection device and detection method thereof
CN109060263A (en) * 2018-08-13 2018-12-21 淮南胜奇新能源科技有限公司 A kind of lithium battery vacuum detecting head and the vacuum checking device for being equipped with this detector
CN110823468A (en) * 2019-12-16 2020-02-21 中国商用飞机有限责任公司 One-way valve failure detection device and method for detecting failure of one-way valve

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Application publication date: 20101110