Water knockout drum temperature-controlling system with antifreeze function
Technical field
A kind of water knockout drum temperature-controlling system with antifreeze function belongs to the heating equipment technical field of building trade.
Technical background
Along with the development of winter heating equipment and technology, a lot of systems adopt each unit users individual heating pattern, and this pattern can realize pipeline underground heat, also can adopt radiator; Make heating system more attractive in appearance.This method is with the inlet and outlet piping of the hot channel in each room in design, focuses on water knockout drum, utilizes water knockout drum to concentrate and is connected with the thermal source inlet and outlet piping.In the use, like the temperature that the user will regulate certain room, can only regulate corresponding valve on the water knockout drum, owing to can not regulate at the scene, feel very inconvenient when the user uses, the effect of adjusting is also unsatisfactory.The method of valve on a kind of Long-distance Control water knockout drum that occurs in the recent period; This valve adopts the alternating current of 220V as power; Structure is to twine heating wire in the outside of thermometer bulb, and the unlatching that the method that heats thermometer bulb with switching on is come by-pass valve control is when the needs valve is in closed condition; Heating wire always to the thermometer bulb heating, causes unnecessary energy waste; Because this electric heating valve is installed on the water knockout drum pipeline, is easy to take place leakage of current, use threatens to user's security.Another defective of existing automatic temperature control valve gate technique is under the situation of closing, and does not possess the automatic freezing-protective function.
Summary of the invention
The object of the invention provides a kind of water knockout drum temperature-controlling system with antifreeze function.
Technical scheme of the present invention realizes like this; Indoor every of user; Have one temperature can be set temperature sensor; The temperature signal that sensor is exported is concentrated to be connected near the control box of water knockout drum to be connected with microprocessor, and supply convertor and battery backup and step motor drive amplifier also are installed in the control box; The temperature control valve of each branch road of control is installed on the water knockout drum; Temperature control valve is mainly by overlapping spool, valve gap, valve core housing, return spring, magnet ring cover, bonnet cap, support, temperature memory alloy, moving part, stepper motor, screw rod, guide head composition in the valve; Said stepper motor is installed on the support in the temperature control valve, is connected with screw rod on the motor output shaft, and screw rod is connected through threaded engagement with the top of moving part; The moving part outer surface has gathering sill; Guide head on the support is inserted in the gathering sill, and the inner chamber of moving part is equipped with the temperature memory alloy, and memorial alloy is swelling state under general temperature; The upper end of temperature memory alloy withstands on the inner chamber upper end of moving part, and the bottom is enclosed within the outside of valve core housing; The bottom of moving part withstands on the upper surface of magnet ring cover, and the magnet ring cover is enclosed within the outside of valve core housing; The lower surface of magnet ring cover withstands on the upper surface of return spring, and return spring also is enclosed within the outside of valve core housing, and magnet ring cover and return spring can slide up and down outside valve core housing; Valve core housing through screw thread or welded and installed on valve gap; Valve gap is connected with water knockout drum through screw thread; The top of spool is inserted in the valve core housing, studs with the magnetic post in the spool top, and the bottom is equipped with piston, and the top and the bottom of piston are equipped with sealing ring respectively, and piston is installed in the valve and moves up and down in the cover and in can in valve, overlapping; Cover is fixed in the water knockout drum in the valve; The paddle hole that puts in piston sealing ring up and down and the valve cooperates the keying of by-pass valve control; When for example indoor temperature was lower than design temperature, when stepper motor rotated under the control of microprocessor, the memorial alloy that the screw thread on the output shaft drives moving part and inner chamber moved upward; Under the effect of the elastic restoring force of return spring, magnet ring moves upward, under magnetic coupling interaction; Moving upward of magnet ring, the magnetic post that drives in the valve core housing moves upward, and move upward drive spool and the piston thereof of magnetic post are also upwards transported merit; The piston Open valve, thermal medium flows into radiator; When indoor temperature raises gradually, and when arriving set temperature value, the stepper motor counter-rotating drives connector and moves downward; Promote magnet ring cover fortune merit downwards; In the compression return spring, the magnetic post, spool and the piston thereof that drive in the valve core housing move downward, with valve closing.When valve people for a certain reason for after closing, very cold at weather, radiator or pipeline might be freezing, if when this moment, environment temperature was lower than the memory temperature of memorial alloy; Memorial alloy shrinks, and under the promotion of return spring, the magnet ring cover is upwards transported merit, valve open; Heat medium flow is to radiator, and when environment temperature was higher than the freezing temperature value of pipeline, memorial alloy expanded; Valve closing so goes round and begins again, and indoor temperature is maintained within a certain range; When having a power failure, system can work under the support of battery pack.Stablize indoor temperature
The invention has the beneficial effects as follows that system works is in the security context of battery or low-voltage; After indoor scene set needed temperature, system just can control the keying of the valve on the water knockout drum automatically, reached the purpose of automatic control indoor temperature; When the valve people for after closing, can automatically indoor temperature be maintained within a certain range, avoid the bursting by freezing of radiator, pipeline etc., when having a power failure, system can work under the support of battery pack.
Description of drawings
Fig. 1 is temperature-sensing valve door figure.
Fig. 2 is a systematic schematic diagram of the present invention.
Among Fig. 1,1. water knockout drum is responsible for, 2. cover in the valve, 3. spool, 4. valve gap, 5. valve core housing, 6. return spring, 7. magnet ring cover, 8. bonnet cap, 9. support, 10. temperature memory alloy, 11. moving parts, 12. stepper motors, 13. screw rods, 14. guide heads.
The specific embodiment
In Fig. 2 systematic schematic diagram, automatically controlled control box is installed in by the water knockout drum, interior dress voltage changer, microprocessor, stepper motor driver and battery backup; Low-voltage DC through voltage stabilizing output supplies stepper motor, microprocessor respectively, and temperature sensor provides power supply and to the charging of reserve battery; Microprocessor links to each other with the delivery outlet that temperature is provided with sensor, the output of microprocessor is connected with driving amplifier, and the output of driving amplifier is connected with stepper motor; Accompanying drawing 1 is the structural representation of temperature control valve, and the output of multichannel branch road is arranged on the water knockout drum on demand, and each one of route is installed in the temperature control valve control on the water knockout drum (1), and temperature control valve is mainly by cover (2) in the valve; Spool (3), valve gap (4), valve core housing (5), return spring (6); Magnet ring cover (7), bonnet cap (8), support (9), temperature memory alloy (10); Moving part (11), stepper motor (12), screw rod (13), guide head (14) is formed; Temperature is provided with sensor and is installed in each room that needs heating among the figure, and indoor temperature is controlled through temperature is set in the room; The temperature signal that temperature sensor is sent here, after microprocessor processes, the output of control driving amplifier is by the just commentaries on classics of needed sequential and " step " control step motor (12), reverse, stop; Stepper motor (12) is installed on the support (9) on the temperature control valve; Screw rod (13) on the rotating drive output shaft of stepper motor (12) rotates; The screw-internal thread fit motion of screw thread on the screw rod (13) and moving part (11); Because the guide head (14) on the support (9) is inserted in the gathering sill on moving part (11) surface; When screw rod (13) rotated, moving part (11) can only move up and down; Moving part (11) is under the acting in conjunction of temperature memory alloy (10), return spring (6); Driving magnet ring cover (7) moves up and down; Moving up and down of magnet ring cover (7) through magnetic coupling interaction, drives magnetic post in the valve core housing (5) on the valve gap (4), spool (3) top again and moves up and down; Thereby the piston that drives spool (3) bottom moves up and down, and has realized the purpose of shutoff or Open valve.For example the user stays out the long period for a certain reason, or can not normally heat because of problems such as arrearage cause user side; When weather was cold, indoor pipeline, radiator etc. just had the possibility of bursting by freezing, but because temperature memory alloy of the present invention (10) is installed in the inner chamber of moving part (11), and withstand the inner chamber upper surface of moving part (11); Be enclosed within simultaneously the exterior upper portion of valve core housing (5) again, the temperature memory of memorial alloy under the normal temperature (10) act as swelling state, when operate as normal, moves up and down with magnet ring cover (7); When very low possible freezing radiator of indoor temperature or pipeline, memorial alloy (10) returns to original remember condition, just contraction state; Magnet ring is enclosed within the effect of return spring and moves up, and drives spool and moves upward valve open; When environment temperature improved, memorial alloy (10) expanded, and valve is closed again; So go round and begin again, indoor temperature is maintained in the certain temperature range, avoided bursting by freezing with hot equipment.