Device with fully-automatic molding machine for pulp molding and intermittent drainage vacuum devices
Technical field
The present invention relates to the paper mould equipment technical field, specifically is the device with fully-automatic molding machine for pulp molding and intermittent drainage vacuum devices.
Background technology
At present, be engaged in the equipment that moulded paper pulp product is produced, relate generally to following three cover important device: the make-up machine of formed product, dry trimmer and intermittent drainage vacuum devices.Above-mentioned traditional device has the following disadvantages: (1) has traditional moulded paper pulp product make-up machine now, and the drying cost of its product is a link that accounts for the production cost maximum ratio; Yet, on the production equipment of existing moulded paper pulp product, also fail mechanical energy this technology of dewatering of utilizing of economy the best is applied on the former, therefore, in the production cost comparison of product inner packing, the paper fibre is compared with the production cost of EPS goods, still than higher.The expensive link of reflection mainly on this link of product drying, makes the environment-friendly materials product of this type of renewable recycle in the paper pulp fiber packing articles, has lost price competitiveness, can not replace the packing articles of EPS material (non-degradable) in a large number; Therefore, the dewatering process that makes full use of mechanical energy and negative pressure is removed a large amount of moisture in the moulded paper pulp product, the high energy consumption drying, the production efficiency that exist in the prior art are low to overcome, people's labour intensity and the high technical problem of production cost, and this technical problem is thirsted for solving by industry always; (2) make full use of mechanical energy exactly for solving the most economical method of paper mould shaping and drying, remove more moisture, therefore, carrying out a large amount of analysis and research aspect the mechanism of paper pulp fiber plastic suction forming apparatus and the technology application conditions, industry wishes always to utilize that the best mechanical energy of economy is fully dewatered, the fully-automatic molding machine for pulp molding of the integrated function of heat energy drying; (3) equipment of traditional moulded paper pulp product production, all adopt the vacuum plant of single (storage) displacement can structure, intermittent drainage, when inhaling the slurry moulding, plain boiled water through piping suck be connected with vavuum pump on put in the negative pressure holding vessel, go forward side by side promoting the circulation of qi moisture from, after (storage) displacement can of underlying is full of plain boiled water,, drain the plain boiled water in (storage) displacement can by the connecting pipe sealing of valve with two jars; At this moment, continue to inhale the slurry moulding, the plain boiled water that sucks can only temporarily be stored in the negative pressure holding vessel, because (storage) displacement can is sealed by valve, therefore, plain boiled water in the negative pressure holding vessel certain volume that accounted for, the gas storage volume of negative pressure holding vessel is constantly reduced, after displacement can had been arranged plain boiled water, two tank connected valves were opened, and displacement can shifts and is water stored state, need carry out pressure balance soon, make and be stored in (storage) displacement can that the plain boiled water of putting the negative pressure holding vessel flows into underlying temporarily, this moment, vacuum sharply descended, and fluctuating range is bigger up and down for pressure; This periodic pressure fluctuates widely, and moulding absorption paper pulp fiber is under the unsettled condition of negative pressure carries out, and product weight variable occurs, directly influences the quality of product, or prolongs molding time, energy loss; (4) vacuum plant of single (storage) displacement can structure, be plain boiled water at first to be sucked carry out gas-water separation in the negative pressure holding vessel of putting again, in the state that many make-up machines are worked simultaneously, by make-up machine with on put the plain boiled water that has inequality in the negative-pressure pipeline that the negative pressure holding vessel is communicated with, need with putting the negative pressure holding vessel in the negative pressure suction, and the negative pressure of the plastics sucking moulding mould in the make-up machine, because the plain boiled water of negative pressure pipe has played interval action, produce when inhaling the slurry formation mould must pressure drop being input to for the vacuum negative pressure that makes system, therefore, on the vavuum pump power configuration, can only strengthen vavuum pump power and satisfy manufacturing condition, the more energy of meeting loss has increased production cost.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art, and the device with fully-automatic molding machine for pulp molding and intermittent drainage vacuum devices is provided; This fully automatic forming machine collection mechanical energy is fully dewatered, the integrated function of heat energy drying, make full use of the dewatering process of mechanical energy and negative pressure, remove large quantity of moisture in the moulded paper pulp product, reach the low energy consumption drying, enhance productivity, reduce the advantage of people's labour intensity and production cost; And, the vacuum plant of this pair jar intermittent drainage has simple and reasonable for structurely, and moulding absorption paper pulp fiber is in all the time under the stable condition of negative pressure and carries out, the formed product quality is good, energy-conservation, can also improve the advantage of the installed capacity more than 30% when need not to strengthen vavuum pump power.
The object of the present invention is achieved like this:
Device with fully-automatic molding machine for pulp molding and intermittent drainage vacuum devices, include many paper pulp model formation machines and intermittent drainage vacuum devices, described paper pulp model formation machine is a fully-automatic molding machine for pulp molding, and intermittent drainage vacuum devices is mid-gas-water separation, two jars of intermittent drainage vacuum devices;
Described fully-automatic molding machine for pulp molding comprises frame, first column, second column, the forming slurry bucket, the moulding lower bolster, the moulding cope match-plate pattern, hot pressing cope match-plate pattern and hot pressing lower bolster, first column and second column are separately fixed on the frame, and the position is adjacent, frame below first column is provided with the forming slurry bucket, forming slurry bucket bottom is equipped with the slurry bucket lift cylinder that can make the forming slurry bucket do elevating movement, also be connected with slurry pipeline on the described forming slurry bucket, overfall pipeline and positive negative-pressure pipeline, be provided with the moulding lower bolster in the forming slurry bucket, first column top of corresponding moulding lower bolster position is equipped with the moulding rail and leads, the moulding rail is led and is provided with the moulding cope match-plate pattern, the top of first column also is provided with first pressure cylinder, first pressure cylinder connects the moulding cope match-plate pattern, so that the moulding cope match-plate pattern is along moulding rail slide guide row and moulding lower bolster interoperation; Second column is provided with hot pressing cope match-plate pattern and hot pressing lower bolster, on the frame of hot pressing lower bolster bottom hot pressing lower bolster guide rail is installed, this hot pressing lower bolster guide rail extends between the moulding lower bolster and moulding cope match-plate pattern of first column, also be provided with the cylinder that is connected with the hot pressing lower bolster on the frame, so that the hot pressing lower bolster is under the driving of cylinder, slide to first column along hot pressing lower bolster guide rail, the moulding pulp product of moulding cope match-plate pattern is connect away, the hot pressing cope match-plate pattern is seated at the hot pressing rail on the second column top and leads, and the hot pressing cope match-plate pattern is connected with second pressure cylinder and drives, second pressure cylinder is installed in the second column top, so that the hot pressing cope match-plate pattern is along hot pressing rail slide guide row and hot pressing lower bolster interoperation;
Described mid-gas-water separation, two jars of intermittent drainage vacuum devices comprise the negative pressure holding vessel, vavuum pump, gas-water separation large-diameter pipe and at least two displacement cans, vavuum pump is connected with the negative pressure holding vessel by vacuum tube, displacement can is arranged on the below of negative pressure holding vessel, the gas-water separation large-diameter pipe is downward-sloping extension towards the displacement can direction, be respectively arranged with the input pipe interface from high to low according to the level height position on the gas-water separation large-diameter pipe, negative pressure holding vessel interface and displacement can interface, negative pressure holding vessel and displacement can are communicated with negative pressure holding vessel interface and displacement can interface on the gas-water separation large-diameter pipe by conduit respectively;
The positive negative-pressure pipeline of above-mentioned many fully-automatic molding machine for pulp molding is provided with the forming vacuum pipe, each forming vacuum pipe is connected on the big footpath transverse tube, the gas-water separation large-diameter pipe of seated position during the delivery outlet of big footpath transverse tube is connected, make plain boiled water be back to mid-gas-water separation large-diameter pipe at the forming vacuum pipe, and in pipeline, carry out gas-water separation, plain boiled water flows directly into displacement can, make the negative pressure holding vessel keep maximum gas storage volume forever, after draining finishes, because the volume of single displacement can is little, after draining finishes, when displacement can was converted to water stored state, the tolerance of required balance pressure reduced balance time than little, the fluctuation of pressure drop amount is less, and moulding absorption paper pulp fiber is in all the time under the stable condition of negative pressure and carries out.
Purpose of the present invention can also adopt following technical measures to solve:
As more particular embodiment, the level height of described big footpath transverse tube is higher than the level height of gas-water separation large-diameter pipe, so that plain boiled water is back to mid-gas-water separation large-diameter pipe through big footpath transverse tube in the forming vacuum pipe, and carries out gas-water separation in pipeline, make plain boiled water flow directly into displacement can.
Also be provided with conduit between described displacement can and the negative pressure holding vessel and be connected, pneumatic dish valve is installed on this conduit, during work, can utilize pneumatic dish valve, the conversion of control displacement can draining and water storage; And the negative pressure holding vessel interface of gas-water separation large-diameter pipe and displacement can connecting interface are connected with pneumatic dish valve respectively, and the duty of control negative pressure holding vessel.
The top of described first column and second column is separately installed with formation system crossbeam and hot-pressing system crossbeam, they lay respectively at the moulding rail lead with the hot pressing rail lead the top.
Described hot pressing lower bolster one side also is provided with the product bearing plate, so that bearing plate is delivered to subsequent processing with the dried workpiece of heat energy.
The invention has the beneficial effects as follows:
(1) fully automatic forming machine of this kind of paper mould equipment, drive the forming slurry bucket by slurry bucket lift cylinder and do elevating movement, move to cooperate the mechanical energy of carrying out between moulding lower bolster and the moulding cope match-plate pattern (driving) in the forming slurry bucket and the dehydration of negative pressure by first pressure cylinder, make full use of the dewatering process of mechanical energy and negative pressure, remove large quantity of moisture in the moulded paper pulp product, reach the low energy consumption drying, enhance productivity, reduce the advantage of people's labour intensity and production cost; In addition, also by on frame, setting up hot-pressing drying mechanism, the hot pressing lower bolster utilizes the driving of cylinder, slide to first column along hot pressing lower bolster guide rail, profiled member on the moulding cope match-plate pattern is picked hot-pressing drying mechanism, carry out the heat energy drying, that is: fully-automatic molding machine for pulp molding collection mechanical energy fully dewater, the drying integrated function of heat energy;
(2) two jars of intermittent drainage vacuum devices of this kind of paper mould equipment, by at least two displacement cans are set below the negative pressure holding vessel, and utilize the gas-water separation large-diameter pipe of downward-sloping extension, be communicated with the negative pressure holding vessel that superset puts and the displacement can of following seated position respectively, the gas-water separation large-diameter pipe of seated position is realized the gas-water separation function in the utilization, total is simple, reasonable, the fluctuation of pressure drop amount is less, moulding absorption paper pulp fiber is in all the time under the stable condition of negative pressure and carries out, and the formed product quality is good, energy-conservation; And, because the gas-water separation large-diameter pipe is directed downwards inclination towards displacement can, making plain boiled water be in gravity flows, because the drop of enough volumes and current direction is arranged in the gas-water separation large-diameter pipe pipeline, plain boiled water is in pipe in the certain space and flows, and flow automatically in the displacement can, all be in pass-through state by vacuum canister seals to the full tunnel of inhaling slurry make-up machine tube connector, can also improve the installed capacity more than 30% when need not to strengthen vavuum pump power.
Description of drawings
Fig. 1 is that the present invention has the schematic diagram that concerns between the device of fully-automatic molding machine for pulp molding and intermittent drainage vacuum devices;
Fig. 2 is the side diagrammatic sketch of Fig. 1;
Fig. 3 is the schematic diagram of the fully automatic forming machine of Fig. 1;
Fig. 4 be Fig. 1 A-A to two jars of intermittent drainage vacuum devices schematic diagrames.
The specific embodiment
As shown in Figures 1 to 4, device with fully-automatic molding machine for pulp molding and intermittent drainage vacuum devices, include many paper pulp model formation machines and intermittent drainage vacuum devices, described paper pulp model formation machine is fully-automatic molding machine for pulp molding A, and intermittent drainage vacuum devices is mid-gas-water separation, two jars of intermittent drainage vacuum devices B; Its concrete structure is as follows:
See shown in Figure 3, described fully-automatic molding machine for pulp molding A comprises frame 1, first column 2, second column 3, forming slurry bucket 4, moulding lower bolster 5, moulding cope match-plate pattern 6, hot pressing cope match-plate pattern 7 and hot pressing lower bolster 8, first column 2 and second column 3 are separately fixed on the frame 1, and the position is adjacent, frame 1 below first column 2 is provided with forming slurry bucket 4, forming slurry bucket 4 bottoms are equipped with the slurry bucket lift cylinder 9 that can make forming slurry bucket 4 do elevating movement, also be connected with slurry pipeline 10 on the described forming slurry bucket 4, overfall pipeline 11 and positive negative-pressure pipeline 12, be provided with moulding lower bolster 5 in the forming slurry bucket 4, first column, 2 tops of corresponding moulding lower bolster 5 positions are equipped with the moulding rail and lead 13, the moulding rail is led 13 and is provided with moulding cope match-plate pattern 6, the top of first column 2 also is provided with first pressure cylinder 14, first pressure cylinder 14 connects moulding cope match-plate pattern 6, slides and moulding lower bolster 5 interoperations so that moulding cope match-plate pattern 6 leads 13 along the moulding rail; Second column 3 is provided with hot pressing cope match-plate pattern 7 and hot pressing lower bolster 8, hot pressing lower bolster guide rail 15 is installed on the frame 1 of hot pressing lower bolster 8 bottoms, this hot pressing lower bolster guide rail 15 extends between the moulding lower bolster 5 and moulding cope match-plate pattern 6 of first column 2, also be provided with the cylinder 16 that is connected with hot pressing lower bolster 8 on the frame 1, so that hot pressing lower bolster 8 is under the driving of cylinder 16, slide to first column 2 along hot pressing lower bolster guide rail 15, the moulding pulp product of moulding cope match-plate pattern 6 is connect away, hot pressing cope match-plate pattern 7 is seated at the hot pressing rail on second column, 3 tops and leads on 18, and hot pressing cope match-plate pattern 7 is connected with second pressure cylinder 17 and drives, second pressure cylinder 17 is installed in second column, 3 tops, slides and hot pressing lower bolster 8 interoperations so that hot pressing cope match-plate pattern 7 leads 18 along the hot pressing rail;
See shown in Figure 4, described mid-gas-water separation, two jars of intermittent drainage vacuum devices B comprise negative pressure holding vessel 19, vavuum pump 20, gas-water separation large-diameter pipe 21 and at least two displacement cans 22,23, vavuum pump 20 is connected with negative pressure holding vessel 19 by vacuum tube, displacement can 22,23 are arranged on the below of negative pressure holding vessel 19, gas-water separation large-diameter pipe 21 is towards displacement can 22,23 directions are downward-sloping extension, be respectively arranged with input pipe interface 211 from high to low according to the level height position on the gas-water separation large-diameter pipe 21, negative pressure holding vessel interface 212 and displacement can interface 213,214, negative pressure holding vessel 19 and displacement can 22,23 respectively by negative pressure holding vessel interface 212 and displacement can interface 213 on conduit and the gas-water separation large-diameter pipe 21,214 are communicated with;
See shown in Figure 2, the positive negative-pressure pipeline 12 of above-mentioned many fully-automatic molding machine for pulp molding A is provided with forming vacuum pipe 32, each forming vacuum pipe 32 is connected on the big footpath transverse tube 33, the gas-water separation large-diameter pipe 21 of seated position during the delivery outlet of big footpath transverse tube 33 is connected, and the level height of big footpath transverse tube 33 is higher than the level height of gas-water separation large-diameter pipe 21, make plain boiled water be back to mid-gas-water separation large-diameter pipe 21 at forming vacuum pipe 32, and in pipeline, carry out gas-water separation, plain boiled water flows directly into displacement can 22,23, make negative pressure holding vessel 19 keep maximum gas storage volume, after draining finishes, because single displacement can 22,23 volume is little, after draining finishes, displacement can 22,23 when being converted to water stored state, and the tolerance of required balance pressure is than little, balance time is reduced, the fluctuation of pressure drop amount is less, and moulding absorption paper pulp fiber is in all the time under the stable condition of negative pressure and carries out, and sees Fig. 1 for details.
Also being provided with conduit between described displacement can 22,23 and the negative pressure holding vessel 19 is connected, pneumatic dish valve 24,25 is installed on this conduit, and the negative pressure holding vessel interface 212 of gas-water separation large-diameter pipe 21 and displacement can connecting interface 213,214 are connected with pneumatic dish valve 26,27,28 respectively.
The top of described first column 2 and second column 3 is separately installed with formation system crossbeam 29 and hot-pressing system crossbeam 30, they lay respectively at the moulding rail lead 13 and the hot pressing rail lead 18 tops, described hot pressing lower bolster 8 one sides also are provided with product bearing plate 31, so that bearing plate 31 is delivered to subsequent processing with the dried workpiece of heat energy.