CN101880032B - Device and method for comprehensively utilizing heat produced by decomposition of phosphorous gypsum in circulating fluid bed - Google Patents

Device and method for comprehensively utilizing heat produced by decomposition of phosphorous gypsum in circulating fluid bed Download PDF

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CN101880032B
CN101880032B CN2010101918277A CN201010191827A CN101880032B CN 101880032 B CN101880032 B CN 101880032B CN 2010101918277 A CN2010101918277 A CN 2010101918277A CN 201010191827 A CN201010191827 A CN 201010191827A CN 101880032 B CN101880032 B CN 101880032B
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flue gas
circulating
air
fluidized
bed
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CN101880032A (en
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马丽萍
牛学奎
宁平
郑绍聪
张伟
杜亚雷
陈宇航
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Kunming University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

The invention discloses a device and a method for comprehensively utilizing heat produced by decomposition of phosphorous gypsum in a circulating fluid bed, namely, a novel fluidizing air supply device of an integrated device for utilizing the waste heat of a phosphorous gypsum decomposition circulating fluid bed and a method for reducing energy consumption and enhancing CaSO4 decomposition rate and SO2 concentration in the process of coproducing cement clinker and sulfuric acid by decomposing the phosphorous gypsum through the circulating fluid bed. A fluidizing air source consisting of air serving as a primary component and main circulating flue gas serving as a secondary component is adopted, a material is fed into a main furnace of the circulating fluid bed under the action of the gasforce of circularly flowing flue gas and corresponding reformation is performed on an exhaust pipeline so as to fulfill the aim of exhausting and circulating the flue gas. A reaction atmosphere in the fluid bed can be controlled effectively and the phosphorous gypsum is decomposed under the condition of reduction-oxidation atmosphere, so that the decomposition efficiency of the phosphorous gypsumis improved. The comprehensive utilization of circulating flue gas having waste heat reduces energy loss in an air heating and material delivering process and further saves energy sources. Simultaneously, the circulating flue gas weakens the diluting effect of the fluidizing air on SO2 instead of a part of air, so that the aim of obtaining high-concentration SO2 is fulfilled.

Description

A kind of heat produced by decomposition of phosphorous gypsum in circulating fluid bed comprehensive utilization device and method
Technical field
The present invention relates to a kind of fluidized wind feeding mechanism and air supply mode of phosphogypsum Decomposition Cycle fluidized-bed UTILIZATION OF VESIDUAL HEAT IN integrated apparatus; Especially utilizing produced by decomposition of phosphorous gypsum in circulating fluid bed thermolysis comprehensive utilization, fluidized wind feeding mechanism energy-conservation, circular fluid bed efficiently, belong to the reclamation of solid wastes equipment technical field.
Technical background
Phosphogypsum is the industrial residue that produces in the production process of phosphoric acid, staple CaSO 4China's phosphogypsum quantity discharged has reached 3,000 ten thousand t/a at present.Phosphogypsum is stacked and is taken a large amount of soils, solubility P wherein 2O 5With objectionable constituent such as fluorochemical through the diffusion of water body ambient, soil, water, atmosphere are caused severe contamination.Therefore, ardealite innocent is handled and comprehensive utilization becomes solid waste disposal disposal and resource utilization hot research fields, also is pressing for of phosphorous chemical industry sustainable development.At present, utilize phosphogypsum to decompose and produce the main development trends that cement clinker co-producing sulfuric acid technology has become a large amount of utilizations of phosphogypsum.Along with the development of circulating fluidized bed technique, people's tendency utilizes this technology to realize that phosphogypsum decomposes the purpose of producing the cement clinker co-producing sulfuric acid.
Burning device of circulating fluidized bed is the chemical plant installations that utilizes the combustion principle of Dual-Phrase Distribution of Gas olid to react, and it mainly comprises fluid bed reacting tower, air supply device, gas-solid separator, charging and material returning device, interchanger etc.Present fluidized wind air feed mainly is divided into two portions; The one, the main body air feed part (wind) of air distribution plate below; The 2nd, the auxiliary air supply of epimere part (secondary air and tertiary air) in the body of heater, the basic demand that the two cooperates air feed to operate with the needs that satisfy fuel combustion and fluidisation.A wind of traditional fluidized-bed process is directly to provide to satisfy the needs of bottom fuel combustion and fluidized state through gas blower, is equipped with auxiliary air supply and carries out fluidized bed process.And the fluidized-bed reactor decomposing phosphogypsum is produced higher phosphogypsum rate of decomposition of the processing requirement of cement clinker co-producing sulfuric acid and stable high density SO 2Therefore source of the gas needs the strict control of the reaction atmosphere in the reactor drum so that realize the requirement of this technology.But traditional air supply device and mode are a large amount of air that blasts, and are unfavorable for forming weak reduction one bis oxide atmospheric condition, therefore to the decomposition and the SO of phosphogypsum 2Concentration etc. have a negative impact.It mainly shows is to get in the main stove for the needs of keeping fluidized state and fuel combustion will blast a large amount of fluidization airs, causes in the process that phosphogypsum decomposes that hypomere can't form decomposition and the SO that stable weak reductive condition is unfavorable for phosphogypsum in the bed body 2Generation, simultaneously a large amount of air also make SO 2Concentration reduces because of dilution, has increased the difficulty and the cost of follow-up acid-making process.Utility model patent CN201261720Y discloses a kind of phosphogypsum Decomposition Cycle fluidized-bed UTILIZATION OF VESIDUAL HEAT IN integrated apparatus, and its applied fluidized wind feeding mechanism use primary air fan and overfire air fan that promptly the typical case is traditional cooperate with the air supply device of air as the fluidisation source of the gas.Patent of invention CN117084C discloses a kind of device that fluidized wind is provided, and the fluidized wind device of its use is the improved device that primary air fan cooperates with the secondary booster fan, and fluidization air gets into the bed body and carries out the fluidisation operation behind the external placed type preheater.Patent of invention CN1389663A discloses a kind of a kind of method that fluidized wind is provided, and it is through increasing the secondary booster fan fluidized wind of low discharge, high pressure to be provided to on-mechanical formula gas-solid valve or external heat exchanger.
Summary of the invention
Produce the subject matter that cement clinker co-producing sulfuric acid technology exists to utilizing produced by decomposition of phosphorous gypsum in circulating fluid bed at present; The technical problem that the present invention solved provides a kind of novel fluidized wind air supply device and air supply mode, reaches phosphogypsum high de-agglomeration rate, less energy-consumption, stable high density SO 2The purpose of source of the gas.
A kind of heat produced by decomposition of phosphorous gypsum in circulating fluid bed comprehensive utilization device of the present invention and method are to adopt following technical scheme to realize; Comprise smoke circulating device, air-blast device, auxiliary air supply device; It is characterized in that: cyclone drying high-temperature separator (4) below at circulating fluidized bed installs flue gas recirculation air inlet regulation device additional; And make the exhaust side of smoke discharging pipe into two channel-style pipelines; Flue gas recirculation air inlet regulation device and gas blower (1) are the fluidisation source of the gas with circulating flue gas and air; And utilizing circulating flue gas to implement the air conveying of material, said flue gas recirculation air inlet regulation device is made up of stopping valve (5), circulating flue gas pipeline (6), vacuum breaker (7), flue gas surge tank (8), circulating air compressor (9).
Adopting air is the fluidized wind source of the gas of assisting for the major cycle flue gas; And utilize the air conveying material of cycling stream flue gas to send in the fluidized-bed master stove; Cyclone drying high-temperature separator (4) below at circulating fluidized bed installs flue gas recirculation air inlet regulation device additional; Flue gas recirculation air inlet regulation device and gas blower (1) are the fluidisation source of the gas with circulating flue gas and air, and utilize circulating flue gas to implement the air conveying of material, make the exhaust side of smoke discharging pipe into two channel-style pipelines; Cooperate auxiliary air supply to control the reaction atmosphere of hypomere in the fluidized-bed with the week reduction flue gas that contains CO, vertically form redox atmosphere at main furnace interior.
Described flue gas recirculation air inlet regulation device is made up of stopping valve (5), circulating flue gas pipeline (6), vacuum breaker (7), flue gas surge tank (8), circulating air compressor (9).
The novel fluidized wind feeding mechanism of phosphogypsum Decomposition Cycle fluidized-bed UTILIZATION OF VESIDUAL HEAT IN integrated apparatus of the present invention; Its smoke discharging pipe with circulating fluidized bed transform smoke evacuation and the pipeline of circulation double-purpose as and below cyclonic separator 4, installs devices such as stopping valve 5, circulating flue gas pipeline 6, vacuum breaker 7, flue gas surge tank 8, circulating air compressor 9 additional and flue gas and strength are driven recycle stock carries and become owner of in the stove conveying operations that carries out fluidisation and recycle stock with alternative part fluidization air, has so promptly reduced the fluidized wind total amount to SO 2Dilution, fume afterheat is effectively used, mass transport is more happy and reduced the transmission energy consumption.Simultaneously contain portion C O because of circulating flue gas, it can form longitudinally reduction-oxidation reaction atmosphere and be more conducive to phosphogypsum and effectively decompose and obtain high density SO in main stove 2Source of the gas and high-quality cement clinker.Its infrastructure investment of the present invention has a little increase but to improving the phosphogypsum decomposition efficiency, obtaining stable high density SO 2There is positive effect source of the gas and high-quality cement clinker and the aspect that cuts down the consumption of energy.From economy and this fluidized wind feeding mechanism of industriallization angle analysis and air supply mode is the fluidized wind feeding mechanism of the phosphogypsum Decomposition Cycle fluidized-bed UTILIZATION OF VESIDUAL HEAT IN integrated apparatus of both economical practicality.
The present invention has following beneficial effect:
1, the present invention is different with the fluidized wind feeding mechanism and the air supply mode of traditional fluidized-bed.Traditional fluidized wind supply is to adopt gas blower that air is sent into main stove, and improved fluidized wind feeding mechanism is that devices such as employing circulating flue gas regulation device and gas blower are the fluidized wind method of supplying of the collaborative air feed of fluidisation source of the gas with flue gas and air.
2, the present invention adopts novel fluidized wind air supply device and air supply mode will have the direct recycle of flue gas of waste heat on phosphogypsum Decomposition Cycle fluidized-bed UTILIZATION OF VESIDUAL HEAT IN integrated apparatus basis; Utilize mode more effectively can practice thrift the more energy than waste heat heat exchange, also make the construction of partial devices and safeguard convenient simultaneously.
3, the present invention sends weak reduction flue gas into main stove and can better control reaction atmosphere in the stove and make phosphogypsum that higher rate of decomposition arranged and obtain stable high density SO in implementation process 2Source of the gas and high-quality cement clinker.
4, the present invention utilizes the air conveying recycle stock of circulating flue gas in implementation process, has promptly practiced thrift the energy and has guaranteed effectively that also the conveying of recycle stock is unimpeded.
Description of drawings
Fig. 1 is circulating fluidized bed device figure of the present invention.
Wherein: gas blower 1, circulating fluidized bed reaction tower 2, high temperature cyclone separator 3, cyclone drying high-temperature separator 4, stopping valve 5, circulating flue gas discharge tube 6, vacuum breaker 7, gas buffer jar 8 and circulating air compressor 9 and other indispensable accessory structure.
Embodiment
With instance further explain flesh and blood of the present invention, but content of the present invention is not limited to this below in conjunction with accompanying drawing.
The present invention adopts air to be the fluidized wind source of the gas of assisting for the major cycle flue gas and to utilize the air conveying material of cycling stream flue gas to send in the fluidized-bed master stove, simultaneously smoke discharging pipe is carried out corresponding transformation so that realize the discharging and the circulation dp of flue gas.The novel fluidized wind feeding mechanism of phosphogypsum Decomposition Cycle fluidized-bed UTILIZATION OF VESIDUAL HEAT IN integrated apparatus of the present invention, it mainly comprises smoke circulating device, air-blast device, auxiliary air supply device etc.Be primarily characterized in that; Below the cyclone drying high-temperature separator 4 of circulating fluidized bed, install devices such as stopping valve 5, circulating flue gas pipeline 6, vacuum breaker 7, flue gas surge tank 8, circulating air compressor 9 additional flue gas recirculation air inlet regulation device and gas blower 1 are the fluidisation source of the gas with circulating flue gas and air and utilize circulating flue gas to implement the air conveying of material that the exhaust side with smoke discharging pipe makes two channel-style pipelines into so that realize flue gas recirculation and smoke evacuation dual-use function simultaneously.
The flue gas that utilizes circulating air compressor will be partly with waste heat is sent in the main stove and air conveying material,
The total amount that reduces fluidized wind is to reduce SO 2The dilution of concentration also cuts down the consumption of energy.
Week reduction flue gas (containing certain density CO) cooperates auxiliary air supply can effectively control the reaction atmosphere of hypomere in the fluidized-bed, vertically forms reduction one oxidizing atmosphere at main furnace interior, makes phosphogypsum efficiently decompose and obtain the SO of high density 2With high-quality cement clinker.
See also shown in Figure 1; The required wind of burning device of circulating fluidized bed is provided by primary air fan 1 and the circulating flue gas regulation device be made up of devices such as stopping valve 5, circulating flue gas pipeline 6, vacuum breaker 7, flue gas surge tank 8 and circulating air compressors 9 jointly, gets in the stove through bottom and Material pipeline respectively.Secondary air is sent in the stove from burner hearth sidewall by overfire air fan.Flue gas surge tank 8 plays the balance air-flow.At the beginning of operation; Start igniting and warming temperature that primary air fan 1 carries out main stove; After reaching stable burning, beginning to adjust primary air fan 1, stopping valve 5 and 9 pairs of fluidization airs of recycle compressor and flue gas adjusts; Under the prerequisite that does not influence normal operation, send into the flue gas of expectation amount in the main stove and be warming up to service temperature, subsequently via the operation splitting of spiral dry feed device 4 chargings carrying out phosphogypsum.
Embodiment 1
Raw material 1 phosphogypsum
The staple of phosphogypsum sees the following form
Composition SO 3 CaO SiO 2 Al 2O 3 Fe 2O 3 MgO Total P 2O 5 Total F Na 2O K 2O Moisture
Content (%) 40.86 29.82 9.43 0.236 0.132 0.055 1.17 0.52 0.043 0.086 9.65
Raw material 2 raw coal
The raw coal carbon content is 63.9%, and ash content is 28.67%, and thermal value is 24.22MJ/kg, and raw material is adopted in the Chuxiong, Yunnan.
Implementation method:
Keeping under normal running temperature (1000~1200 ℃) condition, by 930kg/h phosphogypsum evenly is being transported in the fluidized-bed through the dry feed appliance of spiral, the fluidized wind air quantity is 700~800m 3/ h, flue gas recirculation amount 10%, after the roasting that repeatedly circulates, its grog is mainly CaO, contains the SO of high density in the flue gas 2
Result of implementation:
Grog composition and fume component analysis are following:
Figure BSA00000149620900061
The binding data analysis can be known CaSO 4Rate of decomposition is about 81.2%, SO 2Volume(tric)fraction is 16.00%.
Embodiment 2
Raw material 1 phosphogypsum
The staple of phosphogypsum sees the following form
Composition SO 3 CaO SiO 2 Al 2O 3 Fe 2O 3 MgO Total P 2O 5 Total F Na 2O K 2O Moisture
Content (%) 40.86 29.82 9.43 0.236 0.132 0.055 1.17 0.52 0.043 0.086 9.65
Raw material 2 raw coal
The raw coal carbon content is 73.9%, and ash content is 28.67%, and thermal value is 24.22MJ/kg, and raw material is adopted in the Chuxiong, Yunnan.
Implementation method:
Keeping under normal running temperature (1000~1200 ℃) condition, by 930kg/h phosphogypsum evenly is being transported in the fluidized-bed through the dry feed appliance of spiral, the fluidized wind air quantity is 700~800m 3/ h, flue gas (120~200 ℃) internal circulating load is 20%, after the roasting that repeatedly circulates, its grog is mainly CaO, contains the SO of high density in the flue gas 2
Result of implementation
Grog composition and fume component analysis are following:
Figure BSA00000149620900062
The binding data analysis can be known CaSO 4Rate of decomposition is 85.18%, SO 2Volume(tric)fraction is 16.03%.
Embodiment 3
Raw material 1 phosphogypsum
The staple of phosphogypsum sees the following form
Composition SO 3 CaO SiO 2 Al 2O 3 Fe 2O 3 MgO Total P 2O 5 Total F Na 2O K 2O Moisture
Content (%) 40.86 29.82 9.43 0.236 0.132 0.055 1.17 0.52 0.043 0.086 9.65
Raw material 2 raw coal
The raw coal carbon content is 63.9%, and ash content is 28.67%, and thermal value is 24.22MJ/kg, and raw material is adopted in the Chuxiong, Yunnan.
Implementation method:
Keeping under normal running temperature (1000~1200 ℃) condition, by 930kg/h phosphogypsum evenly is being transported in the fluidized-bed through the dry feed appliance of spiral, the fluidized wind air quantity is 700~800m 3/ h, flue gas (120~200 ℃) internal circulating load is 30%, after the roasting that repeatedly circulates, its grog is mainly CaO, contains the SO of high density in the flue gas 2
Result of implementation
Grog composition and fume component analysis are following:
The binding data analysis can be known CaSO 4Rate of decomposition is 90.25%, SO 2Volume(tric)fraction is 16.09%.
The present invention can effectively control the reaction atmosphere in the fluidized-bed, phosphogypsum is decomposed under the redox atmospheric condition and then improves its decomposition efficiency.The comprehensive utilization that has the circulating flue gas of waste heat has reduced the energy waste of air heating and material conveying process and then has practiced thrift the energy, and circulating flue gas has substituted part air reduction fluidized wind to SO simultaneously 2Diluting effect realized obtaining high density SO 2Purpose.

Claims (2)

1. heat produced by decomposition of phosphorous gypsum in circulating fluid bed comprehensive utilization device; Comprise smoke circulating device, air-blast device, auxiliary air supply device; It is characterized in that: cyclone drying high-temperature separator (4) below at circulating fluidized bed installs flue gas recirculation air inlet regulation device additional; And make the exhaust side of smoke discharging pipe into two channel-style pipelines; Flue gas recirculation air inlet regulation device and gas blower (1) are the fluidisation source of the gas with circulating flue gas and air, and utilize circulating flue gas to implement the air conveying of material, and said flue gas recirculation air inlet regulation device is made up of stopping valve (5), circulating flue gas pipeline (6), vacuum breaker (7), flue gas surge tank (8), circulating air compressor (9);
Adopting air is the fluidized wind source of the gas of assisting for the major cycle flue gas; And utilize the air conveying material of cycling stream flue gas to send in the fluidized-bed master stove; Cyclone drying high-temperature separator (4) below at circulating fluidized bed installs flue gas recirculation air inlet regulation device additional; Flue gas recirculation air inlet regulation device and gas blower (1) are the fluidisation source of the gas with circulating flue gas and air, and utilize circulating flue gas to implement the air conveying of material, make the exhaust side of smoke discharging pipe into two channel-style pipelines; Cooperate auxiliary air supply to control the reaction atmosphere of hypomere in the fluidized-bed with the week reduction flue gas that contains CO, vertically form redox atmosphere at main furnace interior.
2. heat produced by decomposition of phosphorous gypsum in circulating fluid bed method of comprehensive utilization; Comprise smoke circulating device, air-blast device, auxiliary air supply device; It is characterized in that: cyclone drying high-temperature separator (4) below at circulating fluidized bed installs flue gas recirculation air inlet regulation device additional; And make the exhaust side of smoke discharging pipe into two channel-style pipelines; Flue gas recirculation air inlet regulation device and gas blower (1) are the fluidisation source of the gas with circulating flue gas and air, and utilize circulating flue gas to implement the air conveying of material, and said flue gas recirculation air inlet regulation device is made up of stopping valve (5), circulating flue gas pipeline (6), vacuum breaker (7), flue gas surge tank (8), circulating air compressor (9);
Adopting air is the fluidized wind source of the gas of assisting for the major cycle flue gas; And utilize the air conveying material of cycling stream flue gas to send in the fluidized-bed master stove; Cyclone drying high-temperature separator (4) below at circulating fluidized bed installs flue gas recirculation air inlet regulation device additional; Flue gas recirculation air inlet regulation device and gas blower (1) are the fluidisation source of the gas with circulating flue gas and air, and utilize circulating flue gas to implement the air conveying of material, make the exhaust side of smoke discharging pipe into two channel-style pipelines; Cooperate auxiliary air supply to control the reaction atmosphere of hypomere in the fluidized-bed with the week reduction flue gas that contains CO, vertically form redox atmosphere at main furnace interior.
CN2010101918277A 2010-06-04 2010-06-04 Device and method for comprehensively utilizing heat produced by decomposition of phosphorous gypsum in circulating fluid bed Expired - Fee Related CN101880032B (en)

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