CN101871294A - Pultruded wood glass belt fiber reinforce plastic fasting door and window special section and molding method thereof - Google Patents
Pultruded wood glass belt fiber reinforce plastic fasting door and window special section and molding method thereof Download PDFInfo
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- CN101871294A CN101871294A CN200910026315A CN200910026315A CN101871294A CN 101871294 A CN101871294 A CN 101871294A CN 200910026315 A CN200910026315 A CN 200910026315A CN 200910026315 A CN200910026315 A CN 200910026315A CN 101871294 A CN101871294 A CN 101871294A
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Abstract
The invention discloses a pultruded wood glass belt fiber reinforce plastic fasting door and window special section and a molding method thereof. The molding method comprises the steps of: processing wooden material into wood slats with limited length; matching the wood slats with glass fiber yarn weaving or non-weaving to prepare wood glass belts; matching the wood glass belts with glass fiber yarn, felt, fabric and other reinforcing materials according to the need, and carrying out the working procedures such as resin preimpregnation, presetting, solidification molding, drawing, cutting and the like; and obtaining the wood glass belt fiber reinforce plastic linear fasting door and window special section products which have the shapes being the same as those of moulds and have various cross sections by pultrusion. The wood glass belt fiber reinforce plastic fasting door and window special section products mainly comprise special sections of a pultruded wood slat fiber reinforce plastic sash window, a casement window, a center-pivoted window, a door and a sliding door with various specifications, and can be widely applied to manufacturing various wood fiber reinforce plastic doors and windows.
Description
The invention belongs to the fiber hybrid composite production technical field, particularly wood fibre bar (wood is slightd bar or wood chip or the like) and glass fiber etc. are weaved or the non-woven various wood glass belts that fit in strengthen the thermosetting resin pultrusion and make various prismatic linear wood glass belt reinforced plastic open web door and window profiles and forming method.
At present, the pultrude process of known fibre glass roving is a kind of method of continuous producd fibers reinforced plastic section bar.It is the non-twist fibre glass roving on the creel to be carried out resin with other continuous reinforcing material, surface of polyester felt etc. soak achievement, then by keeping shaper, the moulding form of definite shape, and make it in mould, be pulled continuous depanning behind the curing molding, through cutting off a kind of automatic production process that can obtain the glass fiber reinforced plastic pultrusion product.Various glass fiber reinforced plastic pultrusion properties of product are good, have wide range of applications, but cost are too high, and the application scale is not very big.The densification of hardwood equipment structure, resistance to compression, tension, anti-wear performance are good, and the specific humidity rate that rises is less mutually with other string except that bamboo material, and its corrosion resistance more is better than other strings such as softwood.Timber is renewable raw materials, compares cheaply with other man-made fibre material, produces the instructions for use that various drawing and extruding section bar products can satisfy many occasions with good wood materials.But because timber length, diameter are limited, directly become the flexible distortion forfeiture of plate functional performance, isolating property, to compare weather resistance poor with plastics or glass fiber reinforced plastic series products under the nature, directly with the compound compatibility performance difference of various fluoropolymer resins or the like multiple reason, make it fail to use on the pultrusion product, therefore a large amount of wood materials fails to bring into play its due effect.Timber section bars such as alumium alloy door and window abnormity material, Solid steel window door and window profile material, hollow steel window profile shapes, stainless steel door section bar, PVC door and window profile material, glass fiber reinforced plastic door and window profile shapes and Korean pine etc. are arranged as the major product of sash stuff now, and the petal special shape thermal and insulating performance is bad, PVC profile shapes insufficient strength, glass fiber reinforced plastic profile shapes and heat-insulating bridge-cut-off aluminium alloys profile shapes price height, there is lack of raw materials or the like for Korean pine.
In order to overcome yielding or the like the shortcoming and defect of the high and bulk hardwood material of existing glass fiber reinforced plastic pultrusion product price, wood glass belt reinforced plastic open web door and window profiles product provided by the invention, following wood glass belt is selected the wood glass belt that interweaves for use, the abbreviation wood glass belt.Wood-glass cloth can not only guarantee to make full use of that hardwood material amount of contraction is little, tensile strength parallel to the grain and the high approximately proper property of crushing strength parallel to the grain, and be limited long stuff short and small, that isolate characteristic to be weaved or together non-woven by glass fiber, this satisfies continuously shaped requirement, the isolating property of having eliminated wood materials has formed simultaneously the complementary intensity of both direction with wood materials, this has also just increased horizontal tensile strength and has also eliminated pultrusion wood and wrap up in the easily horizontal disadvantage of cracking of honeycomb core fibre glass product manufacture linear direction.It just had the outward appearance and the performance of glass-reinforced plastic material after wood glass belt soaked the achievement resin solidification, permeability with glass fiber reinforced plastic under the situation about needing also can make it to have the outward appearance that manifests wood materials, utilize the coating skin of glass-reinforced plastic material to intercept wood materials and air simultaneously, unfavorable and hostile environment such as mould, the contact of material, therefore can be under the prerequisite of the original performance that guarantees wood materials, prolonged application life widely, also be easy to simultaneously by increasing, the content that reduces glass fiber improves, reduce glass fiber reinforced plastic content and control the performance and the price of wood glass belt fibre glass product manufacture, can satisfy the instructions for use of many application scenarios, also be better than glass fiber reinforced plastic as heat-proof quality etc., the particularly reduction of price can realize large-scale promotion application.
The technical solution adopted for the present invention to solve the technical problems is: at first by designing requirement the wood glass belt that rolls of one or more same sizes of multireel or different size is placed on the fabric frame together, as required batten, around the yarn batten, the roving volume, glass fabric, other reinforcing material of glass mat or the like is placed to corresponding batten, around the yarn batten, glass fiber yarn, fabric, on the framves such as felt, draw batten, around the yarn batten, wood glass belt, fibre glass roving, fabric, the various fortifying fibres of felt or the like are by organiser, as required by the dehumidifying of dehumidifying heater, heating.Enter steeping vat preimpregnation achievement resin, the reinforcing material that preimpregnation is good (batten, around yarn batten, wood glass belt, fibre glass roving, felt, fabric or the like) passes pre-setting device, mould or device with the mould pre-setting, it with batten, around yarn batten, wood glass belt, rove, felt, fabric etc. accurately in conjunction with, remove the bubble in unnecessary resin, the eliminating system.Then enter the continuous wood glass belt reinforced plastic open web door and window profiles pultrusion product that the forming and hardening mold heated with multistage heating function is solidified into required cross sectional shape, this product is deflected from mould under the traction of draw-gear, after the cutter sweep fixed length cutting becomes the wood glass belt reinforced plastic open web door and window profiles pultrusion product of Len req.If pultrusion goes out the special-shaped core of wood glass belt reinforced plastic open web door and window, need to produce heterogeneous matrix section bar through applying outer single-phase or heterogeneous matrix material once more or repeatedly, press Len req at last and cut off.Wood glass Wella squeezes flat open web door and window profiles, push-and-pull open web door and window profiles, indoor partition, cabinet sliding door profile shapes or the like on an empty stomach of opening of batten glass fiber reinforced plastic that door-window section bar can be any specifications and models.
The invention has the beneficial effects as follows, the various pultrusion wood glass belt reinforced plastic open web door and window profiles products that go out by this processes can enlarge the range of application and the application of wood materials widely, can guarantee that wood materials given play to huge usefulness, batten in the wood glass belt has been reduced isolating property by the coating of glass fiber yarn, felt, fabric etc., simultaneously also increased compatibility with fluoropolymer resin by glass fiber yarn, realize can leaning between the batten mechanical connection of glass fiber yarn and resin, this has eliminated batten and the compound segregative disadvantage of polymeric matrix.The content of glass fiber of wood glass belt can be determined according to instructions for use, also reinforcement such as non-twist glass fiber yarn, felt, fabric can be increased in addition simultaneously.Wood glass belt dragging and squeezing glass fiber reinforced plastics open web door and window profiles is compared with other various door-window section bars has extraordinary superiority of effectiveness.
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the broken section structural representation of pultrusion wood glass belt reinforced plastic open web door and window profiles right-angled corner section bar of the present invention.
Fig. 2 is a part pultrusion wood glass belt glass fiber reinforced plastic open-web flat-open door and window profile shapes structural representation, wherein:
Fig. 2-1 is a pultrusion wood glass belt glass fiber reinforced plastic open-web flat-open door and window frame section schematic diagram.
Fig. 2-2 is a pultrusion wood glass belt glass fiber reinforced plastic open-web flat-open door and window out-swinging casement section bar schematic diagram.
Fig. 2-3 is a pultrusion wood glass belt glass fiber reinforced plastic open-web vertical hinged door stile section bar schematic diagram.
Fig. 2-4 is a pultrusion wood glass belt glass fiber reinforced plastic open-web flat-open door and window sectional schematic diagram.
Fig. 2-5 is pultrusion wood glass belt glass fiber reinforced plastic open-web vertical hinged door sash, stile's section bar schematic diagram.
Fig. 2-6 is a pultrusion wood glass belt glass fiber reinforced plastic open-web flat-open door and window reinforcing rib section bar schematic diagram.
Fig. 3 is a part pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window profile shapes structural representation, wherein:
Fig. 3-1~Fig. 3-6, Fig. 3 the-the 15th, part pultrusion wood glass belt glass fiber reinforced plastic open-web sliding door window sash profile shapes structural representation.
Fig. 3-7 is a pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window compound beam profile shapes structural representation.
Fig. 3-8 is a pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window reinforcing rib profile shapes structural representation.
Fig. 3-9 is the neutral profile shapes structural representation of pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window.
Fig. 3-10 is a pultrusion wood glass belt glass fiber reinforced plastic open-web sliding door window frame profile shapes structural representation.
Fig. 3-11 is a pultrusion wood glass belt glass fiber reinforced plastic open-web sliding door window frame profile shapes structural representation.
Fig. 3-12 is a pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window glide path profile shapes structural representation.
Fig. 3-13 is a pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window corner profile shapes structural representation.
Fig. 3-14 is a pultrusion wood glass belt glass fiber reinforced plastic open-web slide door or window sliding way profile shapes structural representation.
Embodiment:
1. skin glass steel among Fig. 1,2. deck glass fiber reinforced plastic, 3. wood is through bar, 4. the inner layer glass steel.
In Fig. 1, by pultrusion molding process many wood glass belts are added glass mat, glass fiber yarn, the glass fabric right-angled corner section bar that forms of pultrusion together as required, its skin glass steel (1), deck glass fiber reinforced plastic (2), inner layer glass steel (4) closely are solidified togather the wood in the wood glass belt through bar (3), skin glass steel (1), deck glass fiber reinforced plastic (2), inner layer glass steel (4) be obvious limit not.Skin glass steel (1) is by glass mat, glass fiber yarn, glass fabric, one or more reinforcing glass fibres such as the glass fiber yarn of wood glass belt and resin solidification form, deck glass fiber reinforced plastic (2) is the glass fiber by wood glass belt, reinforcing glass fibers such as glass fiber yarn and resin solidification form, by individual layer, bilayer or multilayer wood glass belt are formed deck, form by many wood glass belts for every layer, form through bar (3) by many wood strips in every wood glass belt, the wood of many wood glass belts is among bar (3) places deck glass fiber reinforced plastic (2), also can directly increase batten, among the yarn batten placed deck glass fiber reinforced plastic (2), inner layer glass steel (4) was by glass fiber yarn, glass fabric, glass mat, the firming body of one or more fiberglass reinforced articles such as the glass fiber yarn of wood glass belt and resin.
Claims (10)
1. pultrusion wood glass belt reinforced plastic open web door and window abnormity material and forming method, it is characterized in that: at first the wood glass belt that rolls of one or more same sizes of multireel or different size is placed on the fabric frame together by designing requirement, as required batten, around the yarn batten, the roving volume, glass fabric, other reinforcing material of glass mat or the like is placed to corresponding batten, around the yarn batten, glass fiber yarn, fabric, on the framves such as felt, draw batten, around the yarn batten, wood glass belt, fibre glass roving, fabric, the various fortifying fibres of felt or the like are by organiser, as required by the dehumidifying of dehumidifying heater, heating.Enter steeping vat preimpregnation achievement resin, the reinforcing material that preimpregnation is good (batten, around yarn batten, wood glass belt, fibre glass roving, felt, fabric or the like) passes pre-setting device, mould or device with the mould pre-setting, it with batten, around yarn batten, wood glass belt, rove, felt, fabric etc. accurately in conjunction with, remove the bubble in unnecessary resin, the eliminating system.Then enter the continuous wood glass belt reinforced plastic open web door and window profiles pultrusion product that the forming and hardening mold heated with multistage heating function is solidified into required cross sectional shape, this product is deflected from mould under the traction of draw-gear, after the cutter sweep fixed length cutting becomes the wood glass belt reinforced plastic open web door and window profiles pultrusion product of Len req.If pultrusion goes out the special-shaped core of wood glass belt reinforced plastic open web door and window, need to produce heterogeneous matrix section bar through applying outer single-phase or heterogeneous matrix material once more or repeatedly, press Len req at last and cut off.Wood glass Wella squeezes flat open web door and window profiles, push-and-pull open web door and window profiles, indoor partition, cabinet sliding door profile shapes or the like on an empty stomach of opening of batten glass fiber reinforced plastic that door-window section bar can be any specifications and models.
2. pultrusion wood glass belt reinforced plastic open web door and window abnormity material according to claim 1 and forming method, it is characterized in that: wood glass belt refer to the various limited long lignocellulose bar of same specification cross section through butt joint, finger, beat splicing such as groove overlap joint or mechanical attachment become endless wood fibre bar as wood through bar, wood cooperates with glass fiber yarn through bar and adopt to weave (knitting), machine (friendship) and knit, knit volume, loop bonding and processes such as non-woven, just produces braiding (knitting) wood glass belt accordingly; Machine (friendship) is knitted wood glass belt, is called for short wood glass belt; The Woven wood-glass fiber band; The knitted wood glass band; Fabric, felt is bonding or become non-woven wood glass belt such as felt etc.
3. according to claim 1,2 described pultrusion wood glass belt reinforced plastic open web door and window abnormity material and forming methods, it is characterized in that: according to products characteristics can be that various wood glass belts and various wood glass belt are used, and also can be wood glass belt and batten, be used around other one or more reinforcing materials of yarn batten, glass fiber yarn, glass fabric, glass mat or the like.
4. according to claim 1,2,3 described pultrusion wood glass belt reinforced plastic open web door and window abnormity material and forming methods, it is characterized in that: the wood in the wood glass belt can partly substitute with other one or more materials through bar.
5. according to claim 1,2,3 described pultrusion wood glass belt reinforced plastic open web door and window abnormity material and forming methods, it is characterized in that: the glass fiber yarn of wood glass fabric can be any glass fiber yarn that satisfies instructions for use, and can be with enhancings such as other glass fiber yarn, glass mat, glass fabrics; Also can use the fiber of other kind of carbon fiber, aramid fiber, metallic fiber or the like to substitute; Can be single fiber, also can be multiple composite fibre, also can be fiber and felt, fabric unite use etc.; Can be that other various reinforcing materials and surface decoration material are mixed together use.
6. pultrusion wood glass belt reinforced plastic open web door and window abnormity material according to claim 1 and forming method, it is characterized in that: resin can be thermosetting resins such as unsaturated polyester resin, epoxy resin, phenolic resins, vinyl ester resin, also can be polyethylene, polyvinyl chloride, polypropylene or the like thermoplastic resin; Can be a kind of resin, also can be the mixture of several resins.
7. pultrusion wood glass belt reinforced plastic open web door and window according to claim 1 abnormity material and forming method is characterized in that: pultrusion such as available wooden skin, wooden skin, facing paper etc. together become to have the product of decorative effect; And can increase follow-up surface lacquer etc. as required and decorate manufacturing procedure.
8. pultrusion wood glass belt reinforced plastic open web door and window abnormity material according to claim 1 and forming method is characterized in that: the pre-setting mould increases the preheating link and can improve pultrusion speed to increasing the heater preheating as required between the moulding form.
9. pultrusion wood glass belt reinforced plastic open web door and window abnormity material according to claim 1 and forming method is characterized in that: pultrusion batten reinforced plastic open web door and window profiles product can be all size flat-open door and window profile shapes, slide door or window profile shapes, indoor partition, cupboard, cabinet sliding door abnormity material or the like; The stile of each specification, fan frame, window frame or the like one group of section bar is essential supporting; Section bars such as stile, fan frame, window frame can be single chambeies, also can be multi-cavities; Can sandwich in single chamber with the main chamber of multi-cavity.
10. according to claim 1,9 described pultrusion wood glass belt reinforced plastic open web door and window abnormity material and forming methods, it is characterized in that: various wooden FRP SANDWICH STRUCTURE MATERIALS can be various honeycomb cores, foam, expanded perlite or the like light materials.
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CN200910026315A CN101871294A (en) | 2009-04-21 | 2009-04-21 | Pultruded wood glass belt fiber reinforce plastic fasting door and window special section and molding method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102653136A (en) * | 2012-05-09 | 2012-09-05 | 东莞市华立实业股份有限公司 | Automatic production process of special-shaped strip |
CN106151860A (en) * | 2015-04-02 | 2016-11-23 | 龙友焜 | A kind of pultrusion bar with particular reinforcement fiber distributed architecture |
-
2009
- 2009-04-21 CN CN200910026315A patent/CN101871294A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102653136A (en) * | 2012-05-09 | 2012-09-05 | 东莞市华立实业股份有限公司 | Automatic production process of special-shaped strip |
CN102653136B (en) * | 2012-05-09 | 2014-07-02 | 东莞市华立实业股份有限公司 | Automatic production process of special-shaped strip |
CN106151860A (en) * | 2015-04-02 | 2016-11-23 | 龙友焜 | A kind of pultrusion bar with particular reinforcement fiber distributed architecture |
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Application publication date: 20101027 |