CN101865279A - Mechanism for balancing load of planetary gear by flexible pin shaft - Google Patents
Mechanism for balancing load of planetary gear by flexible pin shaft Download PDFInfo
- Publication number
- CN101865279A CN101865279A CN 201010190106 CN201010190106A CN101865279A CN 101865279 A CN101865279 A CN 101865279A CN 201010190106 CN201010190106 CN 201010190106 CN 201010190106 A CN201010190106 A CN 201010190106A CN 101865279 A CN101865279 A CN 101865279A
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- rolling bearing
- planet carrier
- axle sleeve
- pin shaft
- flexible pin
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/2809—Toothed gearings for conveying rotary motion with gears having orbital motion with means for equalising the distribution of load on the planet-wheels
- F16H1/2836—Toothed gearings for conveying rotary motion with gears having orbital motion with means for equalising the distribution of load on the planet-wheels by allowing limited movement of the planets relative to the planet carrier or by using free floating planets
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a mechanism for balancing the load of a planetary gear by a flexible pin shaft. The flexible pin shaft (1) is thermally arranged on a planet carrier (2), and is thermally provided with a shaft sleeve (10); the shaft sleeve (10) is provided with the planetary gear (8); the end face, close to the shaft sleeve (10), of the planet carrier (2) is provided with conical overload preventing rings (3) in a pressing way; and certain gaps are reserved between the shaft sleeve (10) and the planet carrier (2) and between the shaft sleeve (10) and the conical overload preventing rings (3) respectively. The mechanism for balancing the load of the planetary gear by the flexible pin shaft has the advantages of compact structure, small volume, high bearing capacity, adaptability to the arrangement of sliding bearings as well as the selection of conventional rolling bearings, production cost reduction, production period shortening, proper flexibility, the capacity of meeting load balancing requirement, adaptability to general machining accuracy, the reduction of the manufacturing cost of planetary transmission-related components and parts, the easy achievement of required accuracy, and easy manufacturing.
Description
Technical field
The present invention relates to a kind of planetary pinion drive technology field, specifically, relate to the load balancing mechanism that planetary pinion is shunted transmission more.
Background technique
In the gear transmission technology field, planetary type gear transmission unit has characteristics such as speed ratio is big, volume is little, bearing capacity height, be used widely in essential industry departments such as wind-power electricity generation, metallurgy, building materials, wind-power electricity generation industry particularly, the main step-up gear of the whole world 80% wind power generating set all adopts the planetary pinion transmission.Along with the develop rapidly of wind generating technology in the world, the transmission power of planetary type gear transmission unit is increasing, and (having reached 8MW at present) not only reliability requirement is higher, but also wants cube littler, weight is lighter, to reduce high manufacturing, transportation, installation and maintenance expense.
For this reason, the technician during with interior wind power speed-increasing epicyclic gearbox, can also adopt 3 traditional shunting NGW type Gear Planet Transmission structures at design 2MW, and market also can be accepted; 2.5MW above wind-powered electricity generation gear-box then requires to add differential or shunt the Gear Planet Transmission design more with 3 shunting NWG Gear Planet Transmission.Facts have proved that at present it is not fine to reducing gear-box volume and weight effects that 3 shunting NWG Gear Planet Transmission add difference structure.And a large amount of above high-power wind turbine gear-boxes of 3MW many (4-8 planet wheel) shunting Gear Planet Transmission that adopt design more, make the weight and volume of gear-box that bigger reduction be arranged.
A key technology is exactly the equal carrier technology of planet wheel in the design of many shunting Gear Planet Transmission.The equal carrier technology of planet wheel generally has two kinds of settling modes: first kind is that for example machining accuracies such as planet carrier, planet wheel, ring gear, planet wheel spring bearing, planet carrier spring bearing and casing reach and all carry purpose by raising Gear Planet Transmission component.This mode implements very difficulty, and manufacture cost is also very high, generally is fit to middle low power and the not high Gear Planet Transmission of reliability; The second way is to utilize the resiliently deformable of for example flexible ring gear of flexible member, flexible planet bearing pin to reach all to carry purpose.Flexible ring gear implements also undesirable, and this wherein mainly contains three reasons: first effect of load balancing mechanism is bad; It two is that accuracy of manufacturing is difficult for reaching, the big more thin more difficult more controlled deformation of ring gear; Its three poor reliability.The load balancing mechanism of flexible planet bearing pin as the many shuntings of planet wheel, its effect is more much better than alternate manner.Its advantage: 1) flexibility is big, and uneven year COEFFICIENT K γ is little, and is not high to the required precision of other Gear Planet Transmission component; 2) facewidth engagement spot is good, and teeth directional need not revised, and has improved the gear pair bearing capacity; 3) realize a plurality of planet wheel shunting transmissions, can make the compact weight saving of gear box structure.4) reliability height, cost is lower, implements relatively easy.
Below known two kinds of flexible planet pin load balancing mechanisms (hereinafter to be referred as load balancing mechanism) are analyzed comparison in that conditions such as planet wheel boundary dimension, the thick b of planet carrier side plate, material, load Fc and load center span 1 are identical.The similar Chinese China Machine Press of Fig. 4, Fig. 5 second edition " gear handbook first volume 7-43 page or leaf: constitute with back-up ring 4b, annulus bearing 5b, cone spacer 6b, outer ring spacer 7b, planetary pinion 8b, selfaligning bearing 9b, ring nut 10b and axle sleeve 11b in 2006 by ring nut 1b, flexible pin shaft 2b, planet carrier 3b, hole.This mechanism's planet wheel is contained in the load balancing mechanism on the cantilever axle.After this load balancing mechanism is mixed corresponding rolling bearing 5b, 9b, flexible planet bearing pin appears because of radial dimension and arm of force size Lb restriction causes its insufficient strength, amount of deflection yb is excessive, overload capacity is poor, boundary dimension B is also big.Be suitable as the load balancing mechanism of configuration sliding bearing; The similar American TI MKEN of Fig. 6, Fig. 7 company planet wheel is contained in the load balancing mechanism on the cantilever axle, and nut 1c, flexible pin shaft 2c, planet carrier 3c, axle sleeve 4c, planetary pinion 5c, tapered roller 6c, end ring 7c constitute.The design of this load balancing mechanism is that tapered roller bearing and axle sleeve and planet wheel are made of one, and aims at the design of large-scale wind electricity step-up gear, can bear 2.5 times of overload loads, and compact structure is simple, and volume is also little.Not enough place is: accuracy of manufacturing is very high, generally needs two industries of gear and bearing to unite manufacturing; Amount of deflection is little, makes the required precision of correlated parts such as planetary pinion, planet carrier, ring gear, casing for example still higher again.
The model utility content
Technical problem to be solved by this invention is to provide a kind of requirement of all carrying, and can adapt to general machining accuracy again.
Technological scheme of the present invention is as follows: a kind of mechanism for balancing load of planetary gear by flexible pin shaft, the flexible pin shaft hot charging is on planet carrier, the portion of hot that described flexible pin shaft stretches out planet carrier is equipped with axle sleeve, this axle sleeve is axially fastened by round nut, on the described axle sleeve planetary pinion is housed, first rolling bearing and second rolling bearing of this planetary pinion through being arranged side by side is bearing on the axle sleeve, its key is: described planet carrier is pressed with the antioverloading conical ring by on the end face of axle sleeve, described axle sleeve forms the protruding eaves of a circle by planet carrier one end, this protruding eaves by the end face outer ring of planet carrier gradually attenuation form the conical surface, being provided with of described antioverloading conical ring with axle sleeve is concentric, and the conical surface of antioverloading conical ring tapered end face and protruding eaves adapts, described axle sleeve and planet carrier, between the antioverloading conical ring certain interval is arranged.
Above-mentioned flexible pin shaft is connected and composed successively by great circle shell of column, conical section and roundlet shell of column, and described great circle section outer end is provided with the location shaft shoulder, and described roundlet shell of column outer end has screw thread; Described flexible pin shaft great circle shell of column is contained in the planet carrier, described axle sleeve center hole is big conical bore, two sections compositions of small cylindrical opening, described small cylindrical opening is connected with big conical bore smaller diameter end, described small column section is positioned at small cylindrical opening, termination, conical section and roundlet shell of column the inner that described great circle shell of column stretches out planet carrier are positioned at big conical bore, described round nut and roundlet shell of column outer end threads engaged.
Near described planet carrier is first rolling bearing, separate by inside and outside spacer ring between described first rolling bearing and second rolling bearing, the exterior edge face of described first rolling bearing and second rolling bearing is respectively arranged with back-up ring, and described axle sleeve outer end is set with nut, and to push down the back-up ring of the second rolling bearing exterior edge face spacing to it.Planetary pinion bears 2 times of tangential force Fc during work, along with load Fc increases, axle sleeve will be from axis I to the downward translation of axis II, when load reaches 1.3 times or translational movement and reaches design load Ya, the bottom of the axle sleeve conical surface will contact with antioverloading conical ring inner conical surface, and the load that surpasses will be absorbed by the pulling force on antioverloading conical ring and the flexible pin shaft (1).
The present invention is designed to member by two kinds of different-diameter cylinders of size and the configuration of circular cone post to flexible pin shaft than the profile mechanical characteristic of good utilisation part, axle sleeve adopts big conical bore and small cylindrical opening structure, less arm of force design and feasible antioverloading conical ring are provided with, both satisfied and all carried requirement, can adapt to general machining accuracy again, reduce the manufacture cost of Gear Planet Transmission related components.。
Described first rolling bearing is the annulus roller bearing, and described second rolling bearing is a spheric roller bearing.Above-mentioned two kinds of configuration bearings are the described bearing of the patent No.: ZL200610095039.1.
Described first rolling bearing and second rolling bearing are the NCF full type roller bearing.
Beneficial effect: compact structure of the present invention, volume is little, bearing capacity is big, can adapt to the layout of sliding bearing, can adapt to ready-made rolling bearing again and select for use, has reduced cost of production and manufacture cycle; Flexible moderate, both satisfied and all carried requirement, can adapt to general machining accuracy again, reduced the manufacture cost of Gear Planet Transmission related components; Permissible accuracy reaches easily, and it is also easy to make.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the deformation pattern of flexible pin shaft under the load Fc effect of the present invention and axle sleeve;
Fig. 3 is the structural representation of Intermediate shaft sleeve of the present invention;
Fig. 4 is the structural representation of prior art 1;
Fig. 5 is the deformation pattern of flexible pin shaft and axle sleeve under Fig. 3 load Fc effect;
Fig. 6 is the structural scheme of mechanism of prior art 2;
Fig. 7 is the deformation pattern of flexible pin shaft and axle sleeve under Fig. 5 load Fc effect.
Embodiment
The invention will be further described below in conjunction with drawings and Examples:
As Fig. 1, Fig. 2, shown in Figure 3, a kind of mechanism for balancing load of planetary gear by flexible pin shaft of the present invention, flexible pin shaft 1 hot charging is at planet carrier 2) on, the portion of hot that described flexible pin shaft 1 stretches out planet carrier 2 is equipped with axle sleeve 10, this axle sleeve 10 is axially fastened by round nut 12, on the described axle sleeve 10 planetary pinion 8 is housed, first rolling bearing 5 and second rolling bearing 9 of this planetary pinion 8 through being arranged side by side is bearing on the axle sleeve 10, planet carrier 2 has circular groove by the end face of axle sleeve 10, be pressed with antioverloading conical ring 3 in this circular groove, described axle sleeve 10 forms the protruding eaves of a circle by planet carrier 2 one ends, this protruding eaves by the end face outer ring of planet carrier 2 gradually attenuation form the conical surface, promptly left end shown in the figure is the conical surface, described antioverloading conical ring 3 with axle sleeve 10 concentric settings, and the conical surface of antioverloading conical ring 3 tapered end faces and protruding eaves adapts, and carrying conical ring 3 the right in the drawings is the conical surface, and this conical surface is the inner conical surface of middle part indent.Between described axle sleeve 10 and planet carrier 2, the antioverloading conical ring 3 certain interval is arranged.
Described flexible pin shaft 1 is connected and composed successively by great circle shell of column 1a, conical section 1b and roundlet shell of column 1c, and described great circle shell of column 1a outer end is provided with the location shaft shoulder, and described roundlet shell of column 1c outer end has screw thread; Described flexible pin shaft 1 great circle shell of column 1a is contained in the planet carrier 2, described axle sleeve 10 center holes are two sections compositions of big conical bore 10a, small cylindrical opening 10b, described small cylindrical opening 10b is connected with big conical bore 10a smaller diameter end, described roundlet shell of column 1c is positioned at small cylindrical opening 10b, termination, conical section 1b and roundlet shell of column 1c the inner that described great circle shell of column 1a stretches out planet carrier 2 are positioned at big conical bore 10a, described round nut 12 and roundlet shell of column 1c outer end threads engaged.
Near described planet carrier 2 is first rolling bearing 5, between described first rolling bearing 5 and second rolling bearing 9 by interior, outer ring spacer 6,7 separate, the exterior edge face of described first rolling bearing 5 and second rolling bearing 9 is respectively arranged with back-up ring 4, described axle sleeve 10 outer ends are set with nut 11, and to push down the back-up ring 4 of second rolling bearing, 9 exterior edge faces spacing to it, these back-up ring 4 outer edges embed planetary pinion 8 interior spacing certain position-limiting actions that also play, ring washer 4 outer edges of first rolling bearing, 5 exterior edge faces embed in the planetary pinion 8 spacing, and these ring washer 4 inside edges are spacing by the protruding eaves of a circle that axle sleeve 10 left ends form.When selecting first rolling bearing 5 and second rolling bearing 9, two kinds of fit are arranged, a kind of first rolling bearing 5 is selected the annulus roller bearing for use, and described second rolling bearing 9 is selected spheric roller bearing for use.Another kind of first rolling bearing 5 and second rolling bearing 9 are all selected the NCF full type roller bearing for use.
Working principle: planet wheel 8 bears 2 times of tangential force Fc during work, along with load Fc increases, axle sleeve 10 will be from axis I to the downward translation of axis II, when load reaches 1.3 times or translational movement and reaches design load Ya, the bottom of the axle sleeve 10 left end conical surfaces will contact with antioverloading conical ring 3 inner conical surfaces, and the load that surpasses will be absorbed by the pulling force on antioverloading conical ring 3 and the flexible pin shaft 1.
Although below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described; but the invention is not restricted to above-mentioned embodiment; above-mentioned embodiment only is schematic rather than determinate; those of ordinary skill in the art is under enlightenment of the present invention; under the prerequisite of aim of the present invention and claim; can make multiple similar expression, such conversion all falls within protection scope of the present invention.
Claims (4)
1. mechanism for balancing load of planetary gear by flexible pin shaft, flexible pin shaft (1) hot charging is on planet carrier (2), the portion of hot that described flexible pin shaft (1) stretches out planet carrier (2) is equipped with axle sleeve (10), this axle sleeve (10) is axially fastened by round nut (12), planetary pinion (8) is housed on the described axle sleeve (10), first rolling bearing (5) and second rolling bearing (9) of this planetary pinion (8) through being arranged side by side is bearing on the axle sleeve (10), it is characterized in that: described planet carrier (2) is pressed with antioverloading conical ring (3) by on the end face of axle sleeve (10), described axle sleeve (10) forms the protruding eaves of a circle by planet carrier (2) one ends, this protruding eaves by the end face outer ring of planet carrier (2) gradually attenuation form the conical surface, described antioverloading conical ring (3) with the concentric setting of axle sleeve (10), and the conical surface of antioverloading conical ring (3) tapered end face and protruding eaves adapts, described axle sleeve (10) and planet carrier (2), the antioverloading conical ring has certain interval between (3); Near described planet carrier (2) is first rolling bearing (5), separate by inside and outside spacer ring (6), (7) between described first rolling bearing (5) and second rolling bearing (9), the exterior edge face of described first rolling bearing (5) and second rolling bearing (9) is respectively arranged with back-up ring (4), and described axle sleeve (10) outer end is set with nut (11), and to push down the back-up ring (4) of second rolling bearing (9) exterior edge face spacing to it.
2. according to the described a kind of mechanism for balancing load of planetary gear by flexible pin shaft of claim 1, it is characterized in that: described flexible pin shaft (1) is connected and composed successively by great circle shell of column (1a), conical section (1b) and roundlet shell of column (1c), described great circle shell of column (1a) outer end is provided with the location shaft shoulder, and described roundlet shell of column (1c) outer end has screw thread; Described flexible pin shaft (1) great circle shell of column (1a) is contained in the planet carrier (2), described axle sleeve (10) center hole is big conical bore (10a), two sections compositions of small cylindrical opening (10b), described small cylindrical opening (10b) is connected with big conical bore (10a) smaller diameter end, described roundlet shell of column (1c) is positioned at small cylindrical opening (10b), termination, conical section (1b) and roundlet shell of column (1c) the inner that described great circle shell of column (1a) stretches out planet carrier (2) are positioned at big conical bore (10a), described round nut (12) and roundlet shell of column (1c) outer end threads engaged.
3. according to the described a kind of mechanism for balancing load of planetary gear by flexible pin shaft of claim 1, it is characterized in that: described first rolling bearing (5) is the annulus roller bearing, and described second rolling bearing (9) is a spheric roller bearing.
4. according to the described a kind of mechanism for balancing load of planetary gear by flexible pin shaft of claim 1, it is characterized in that: described first rolling bearing (5) and second rolling bearing (9) are the NCF full type roller bearing.
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CN 201010190106 CN101865279A (en) | 2010-06-02 | 2010-06-02 | Mechanism for balancing load of planetary gear by flexible pin shaft |
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CN 201010190106 CN101865279A (en) | 2010-06-02 | 2010-06-02 | Mechanism for balancing load of planetary gear by flexible pin shaft |
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Cited By (19)
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CN102563022A (en) * | 2012-02-03 | 2012-07-11 | 江苏省金象传动设备股份有限公司 | Flexible planet carrier of vertical mill speed reducer |
CN102937179A (en) * | 2012-11-05 | 2013-02-20 | 中国航空动力机械研究所 | Planetary gear load balancing device |
CN103104690A (en) * | 2013-02-05 | 2013-05-15 | 杭州前进齿轮箱集团股份有限公司 | Elastic support structure of planet wheel |
CN103343810A (en) * | 2013-07-05 | 2013-10-09 | 重庆大学 | Flexible planet gear transmission mechanism of wind power gear box |
CN103511606A (en) * | 2013-10-17 | 2014-01-15 | 中国北方车辆研究所 | Planet wheel shaft used for uniform loading of planet row |
ITMI20121712A1 (en) * | 2012-10-11 | 2014-04-12 | Danieli Off Mecc | PLANETARY REDUCER |
CN105065649A (en) * | 2015-07-15 | 2015-11-18 | 湖南南方宇航高精传动有限公司 | Flexible hinge pin lubrication oil path structure |
CN106151392A (en) * | 2016-07-20 | 2016-11-23 | 浙江双环传动机械股份有限公司 | A kind of load-balancing device of herringbone bear Gear Planet Transmission |
CN106594238A (en) * | 2016-12-28 | 2017-04-26 | 南京高速齿轮制造有限公司 | Double-support output structure of wind power yaw gear box |
CN106801726A (en) * | 2015-09-25 | 2017-06-06 | 通用电气公司 | Epicyclic gearbox with the cylindrical roller bearing with high density roller assembly |
CN107165983A (en) * | 2017-05-31 | 2017-09-15 | 南京航空航天大学 | One kind installs the adjustable planetary transmission in side position |
CN108980169A (en) * | 2018-07-25 | 2018-12-11 | 湖南南方宇航高精传动有限公司 | Elastic pin shaft, the component of axle sleeve Novel connection type and preparation method and gear-box |
CN109955208A (en) * | 2019-04-18 | 2019-07-02 | 深圳市惠诚自动化科技有限公司 | The movement of high stable is to bit platform |
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CN110529403A (en) * | 2019-08-30 | 2019-12-03 | 青岛乐家电器有限公司 | Double-layer fan blade assembly and fan comprising same |
CN110848336A (en) * | 2019-12-02 | 2020-02-28 | 南京创力传动科技有限公司 | Uniform load device with flexible pin shaft and planetary gear |
CN112413105A (en) * | 2020-12-07 | 2021-02-26 | 南京高速齿轮制造有限公司 | Variable cross-section planet pin shaft and planet transmission mechanism |
CN113864404A (en) * | 2020-06-30 | 2021-12-31 | 中国航发商用航空发动机有限责任公司 | Planetary gear box and star gear box |
CN114198493A (en) * | 2021-12-24 | 2022-03-18 | 银川威力传动技术股份有限公司 | Planetary gear limiting structure of speed reducer |
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US5456476A (en) * | 1993-02-02 | 1995-10-10 | Ford Motor Company | Planet gear carrier with an annular oil shield |
RU2360161C1 (en) * | 2005-07-08 | 2009-06-27 | Орбитал2 Лимитед | Reduction gear |
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CN102563022A (en) * | 2012-02-03 | 2012-07-11 | 江苏省金象传动设备股份有限公司 | Flexible planet carrier of vertical mill speed reducer |
CN102563022B (en) * | 2012-02-03 | 2014-07-09 | 江苏省金象传动设备股份有限公司 | Flexible planet carrier of vertical mill speed reducer |
ITMI20121712A1 (en) * | 2012-10-11 | 2014-04-12 | Danieli Off Mecc | PLANETARY REDUCER |
CN102937179A (en) * | 2012-11-05 | 2013-02-20 | 中国航空动力机械研究所 | Planetary gear load balancing device |
CN102937179B (en) * | 2012-11-05 | 2016-05-25 | 中国航空动力机械研究所 | Planetary gear load-balancing device |
CN103104690A (en) * | 2013-02-05 | 2013-05-15 | 杭州前进齿轮箱集团股份有限公司 | Elastic support structure of planet wheel |
CN103343810A (en) * | 2013-07-05 | 2013-10-09 | 重庆大学 | Flexible planet gear transmission mechanism of wind power gear box |
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CN103511606A (en) * | 2013-10-17 | 2014-01-15 | 中国北方车辆研究所 | Planet wheel shaft used for uniform loading of planet row |
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CN106801726B (en) * | 2015-09-25 | 2020-03-10 | 通用电气公司 | Planetary gearbox with cylindrical roller bearing with high density roller assembly |
CN106801726A (en) * | 2015-09-25 | 2017-06-06 | 通用电气公司 | Epicyclic gearbox with the cylindrical roller bearing with high density roller assembly |
US10415429B2 (en) | 2015-09-25 | 2019-09-17 | General Electric Company | Planet gearbox with cylindrical roller bearing with high density roller packing |
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CN110848336B (en) * | 2019-12-02 | 2024-01-02 | 南京创力传动科技有限公司 | Take flexible round pin axle and planetary gear to evenly carry device |
CN113864404A (en) * | 2020-06-30 | 2021-12-31 | 中国航发商用航空发动机有限责任公司 | Planetary gear box and star gear box |
CN112413105A (en) * | 2020-12-07 | 2021-02-26 | 南京高速齿轮制造有限公司 | Variable cross-section planet pin shaft and planet transmission mechanism |
CN114198493A (en) * | 2021-12-24 | 2022-03-18 | 银川威力传动技术股份有限公司 | Planetary gear limiting structure of speed reducer |
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Application publication date: 20101020 |