CN101865268B - Crank-round slider mechanism, crank shaft thereof and equipment using same - Google Patents
Crank-round slider mechanism, crank shaft thereof and equipment using same Download PDFInfo
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Abstract
一种曲柄圆滑块机构,包括圆滑块、往复运动件、曲轴以及机架;所述曲轴包括位于两端的曲柄和位于两曲柄之间的主轴颈,曲柄和主轴颈具有共同的旋转轴,该轴为曲轴旋转轴;两同轴的曲柄销分别由该主轴颈两端面伸出,并延伸至两曲柄朝向主轴颈端面;两曲柄销的轴线偏离曲轴旋转轴的距离为e;圆滑块具有偏心圆孔;在每一曲柄销上均套接有两个相位差呈180度且固为一体的圆滑块,相邻主轴颈的两圆滑块具有相同的相位;往复运动件设置于机架上的导轨中;每一圆滑块均可旋转的设置于一往复运动件的圆滑块容置孔中;相位相同的圆滑块对应的往复运动件的导轨平行;相位差呈180度的圆滑块对应的往复运动件的导轨相互垂直。本发明的机构可提高曲轴抗弯曲变形的能力,进而可有效提高该机构的稳定性。本发明另外提供一种该曲柄圆滑块机构的曲轴以及应用该机构的设备。
A crank circular slider mechanism, comprising a circular slider, a reciprocating member, a crankshaft and a frame; the crankshaft includes a crank at both ends and a main journal between the two cranks, the crank and the main journal have a common axis of rotation, the axis is the rotation axis of the crankshaft; two coaxial crank pins protrude from the two ends of the main journal respectively, and extend to the end surface of the two cranks facing the main journal; the distance between the axes of the two crank pins and the rotation axis of the crankshaft is e; the circular slider has an eccentric circle hole; each crank pin is sleeved with two circular sliders with a phase difference of 180 degrees and solidly integrated, and the two circular sliders adjacent to the main journal have the same phase; the reciprocating parts are set on the guide rail on the frame Middle; each slider can be rotatably set in a slider accommodating hole of a reciprocating piece; the guide rails of the reciprocating piece corresponding to the sliders with the same phase are parallel; the reciprocating motion corresponding to the slider with a phase difference of 180 degrees The rails of the pieces are perpendicular to each other. The mechanism of the invention can improve the ability of the crankshaft to resist bending deformation, and further can effectively improve the stability of the mechanism. The invention additionally provides a crankshaft of the crank-circular slider mechanism and a device using the mechanism.
Description
技术领域 technical field
本发明涉及往复运动与旋转运动的相互转换的机构,具体涉及曲柄圆滑块机构。本发明同时涉及一种该曲柄圆滑块机构的曲轴以及应用该机构的设备。The invention relates to a mechanism for mutual conversion between reciprocating motion and rotary motion, in particular to a crank circular slider mechanism. The invention also relates to a crankshaft of the crank circular slider mechanism and equipment using the mechanism.
背景技术 Background technique
在传统的内燃机和压缩机中,通过曲柄连杆机构实现活塞的往复运动与曲轴的旋转运动之间的转换。然而,由于连杆的存在,曲柄连杆机构的内燃机和压缩机具有体积庞大、笨重、平衡性能差等缺点。In conventional internal combustion engines and compressors, the conversion between the reciprocating motion of the piston and the rotational motion of the crankshaft is achieved by a crank-and-rod mechanism. However, due to the existence of the connecting rod, the internal combustion engine and compressor of the crank linkage mechanism have disadvantages such as bulky, heavy, and poor balance performance.
为解决上述问题,审定公告日为1988年1月13日、公告号为CN85100358B的中国专利公开了一种“曲柄圆滑块往复活塞式内燃机”。审定公告日为1988年12月14日、公告号为CN85100359B的中国专利公开了一种“曲柄圆滑块往复活塞式压缩机”。所述中国专利公开的内燃机和压缩机中,用曲柄圆滑块机构取代了曲柄连杆机构,作为往复运动与旋转运动转换的机构。其中,在曲柄圆滑块机构中,包括圆滑块、活塞以及曲轴;圆滑块上设置有偏心圆孔;在活塞的活塞座上设置有圆滑块容置孔。装配时,将圆滑块可旋转的设置于所述的圆滑块容置孔中;曲轴的曲柄销可旋转的装配于所述的偏心圆孔中。In order to solve the problems referred to above, the Chinese patent whose approval announcement date is January 13, 1988 and whose announcement number is CN85100358B discloses a kind of "crank circular slider reciprocating piston internal combustion engine". The date of examination and approval announcement is December 14, 1988, and the Chinese patent whose announcement number is CN85100359B discloses a kind of "crank circular slider reciprocating piston compressor". In the internal combustion engine and compressor disclosed in the Chinese patent, the crank-and-slider mechanism is used to replace the crank-link mechanism as a mechanism for converting reciprocating motion and rotary motion. Wherein, the crank circular slider mechanism includes a circular slider, a piston and a crankshaft; the circular slider is provided with an eccentric circular hole; and the piston seat of the piston is provided with a circular slider accommodating hole. When assembling, the circular slider is rotatably arranged in the accommodating hole of the circular slider; the crank pin of the crankshaft is rotatably assembled in the eccentric circular hole.
下面以内燃机为例,说明上述曲柄圆滑块机构的工作方式。工作时,燃烧室中的燃烧气体膨胀推动活塞运动,通过活塞带动设置于其中的圆滑块做往复运动,而圆滑块在所述活塞中同时做旋转运动,所述往复运动与旋转运动的合成使得圆滑块上的偏心圆孔的中心轴线绕曲轴的中心轴线做旋转运动;而所述偏心圆孔的中心轴线与曲轴的曲柄销的轴线重合,从而可实现活塞的往复运动到曲轴的旋转运动的转换。压缩机工作时,过程刚好相反。Take the internal combustion engine as an example below to illustrate the working mode of the above-mentioned crank circular slider mechanism. When working, the combustion gas in the combustion chamber expands and pushes the piston to move, and the piston drives the circular slider set therein to reciprocate, while the circular slider rotates in the piston at the same time, the combination of the reciprocating motion and the rotary motion makes The central axis of the eccentric circular hole on the circular slider rotates around the central axis of the crankshaft; and the central axis of the eccentric circular hole coincides with the axis of the crankpin of the crankshaft, so that the reciprocating motion of the piston and the rotational motion of the crankshaft can be realized. convert. When the compressor is working, the process is just the opposite.
在上述的中国专利公开的技术方案中,需要采用一个内齿轮传动副结构,解决活点的问题。然而,该结构仅适用于单缸机,且该动平衡性能不够理想。In the technical solution disclosed in the above-mentioned Chinese patent, an internal gear transmission pair structure needs to be adopted to solve the problem of the active point. However, this structure is only suitable for a single-cylinder engine, and the dynamic balance performance is not ideal.
基于此,授权公告日为2001年6月27日、授权公告号为CN1067741C的中国专利公开了一种“曲柄双圆滑块往复活塞式内燃机”,该内燃机中,通过两个相位差呈180度设置的圆滑块组成圆滑块组,两个圆滑块分别置于往复运动方向相互垂直的往复运动件中。工作时,相互垂直的往复运动件可相互克服活点问题,且可以将各自的往复惯性力转化成为离心惯性力,从而便于对其进行平衡。具有更好的平衡效果。Based on this, the Chinese patent whose authorization announcement date is June 27, 2001 and whose authorization announcement number is CN1067741C discloses a "crank double circular slider reciprocating piston internal combustion engine". The circular sliders form a circular slider group, and the two circular sliders are respectively placed in the reciprocating parts whose reciprocating directions are perpendicular to each other. When working, the reciprocating parts perpendicular to each other can overcome the live point problem, and can convert their respective reciprocating inertial forces into centrifugal inertial forces, so as to facilitate their balance. Has a better balancing effect.
授权公告日为2001年6月27日、授权公告号为CN1067742C的中国专利公开了一种“曲柄多圆滑块往复活塞式内燃机”,该内燃机中,具有三个圆滑块,相邻圆滑块相位差也呈180度,从而形成位于中间圆滑块分别与位于两端圆滑块呈180度相位差,而位于两端两圆滑块相位相同的圆滑块组。相位相同的圆滑块置于往复运动方向平行的往复运动件中,而相位差呈180度的圆滑块分别置于往复运动方向垂直的往复运动件中。The Chinese patent with the authorized announcement date of June 27, 2001 and the authorized announcement number CN1067742C discloses a "crank multi-slider reciprocating piston internal combustion engine". In this internal combustion engine, there are three circular sliders, and the phase difference between adjacent circular sliders is It is also 180 degrees, thereby forming a group of circular sliders in which the circular sliders located in the middle and the circular sliders located at both ends have a phase difference of 180 degrees, and the phases of the two circular sliders located at both ends are the same. The circular sliders with the same phase are placed in the reciprocating parts parallel to the reciprocating direction, and the circular sliders with a phase difference of 180 degrees are respectively placed in the reciprocating parts perpendicular to the reciprocating direction.
对于三圆滑块的圆滑块组的机构,也可以可将相互垂直的往复惯性力转化为离心惯性力并可以克服单圆滑块机构的活点问题。而且,三圆滑块组的机构相对于双圆滑块组的机构,还可以平衡往复惯性力矩,具有更好的平衡效果。For the mechanism of the circular slider group of three circular sliders, the reciprocating inertial forces perpendicular to each other can also be converted into centrifugal inertial forces and the problem of the live point of the single circular slider mechanism can be overcome. Moreover, compared with the mechanism of the double-circle slider group, the mechanism of the three-circle slider group can also balance the reciprocating inertia moment, and has a better balance effect.
然而,由于在三圆滑块组的机构中,在单拐曲轴上设置三个圆滑块,这使得单拐曲轴的曲柄销的跨度较大。将该机构应用于内燃机或者压缩机时,会造成曲柄销弯曲变形。特别是随着内燃机的强化程度不断提高,作用于活塞上的气体压力越来越大,而采用增压、中冷、高压共轨等技术的柴油内燃机最大爆发压力更大、转速也更高,活塞承受的压力以及该活塞的往复惯性力均会作用于曲轴的曲柄销上,特别是动平衡滑块的质量是两个活塞质量之和,其产生的往复惯性力更大,这更加剧了曲柄销的弯曲变形。而通过加大曲柄销直径的方法提高曲柄销的强度,又由于受曲柄销与圆滑块、活塞的配合关系的限制以及整个机构整体质量的限制而难以实施。从而限制了三圆滑块的曲柄圆滑块机构在高强度需求的内燃机以及压缩机等设备上的应用。However, because in the mechanism of the three-round slider group, three round sliders are arranged on the single-throw crankshaft, this makes the span of the crank pin of the single-throw crankshaft larger. When this mechanism is applied to an internal combustion engine or a compressor, the crank pin will be bent and deformed. Especially with the continuous improvement of the internal combustion engine, the gas pressure acting on the piston is increasing, and the diesel internal combustion engine adopting supercharging, intercooling, high-pressure common rail and other technologies has a higher maximum burst pressure and a higher speed. The pressure on the piston and the reciprocating inertial force of the piston will act on the crank pin of the crankshaft, especially the mass of the dynamic balance slider is the sum of the two piston masses, and the reciprocating inertial force generated by it is greater, which is more serious. Bending deformation of the crankpin. And improve the intensity of crank pin by enlarging the method for crank pin diameter, be difficult to implement owing to being subjected to the restriction of the cooperation relation of crank pin and circular slider, piston and the limitation of whole mechanism overall quality again. Thereby, the application of the three-circular slider crank circular slider mechanism in high-strength demand internal combustion engines, compressors and other equipment is limited.
发明内容 Contents of the invention
本发明提供一种曲柄圆滑块机构,以解决现有三圆滑块的曲柄圆滑块机构的曲柄销弯曲变形的问题。本发明另外提供一种该曲柄圆滑块机构的曲轴以及应用该机构的设备。The invention provides a crank circular slider mechanism to solve the problem of bending and deformation of the crank pin of the crank circular slider mechanism of the existing three circular sliders. The invention further provides a crankshaft of the crank-circular-slider mechanism and equipment using the mechanism.
本发明的提供一种曲柄圆滑块机构,包括圆滑块、往复运动件、曲轴以及支撑该机构的机架;The present invention provides a crank circular slider mechanism, comprising a circular slider, a reciprocating member, a crankshaft and a frame supporting the mechanism;
所述曲轴包括位于两端的曲柄以及位于两曲柄之间的主轴颈,所述曲柄以及主轴颈具有共同的旋转轴,该旋转轴即为曲轴旋转轴,所述曲柄以及主轴颈可旋转的支撑于机架上;两曲柄销分别由该主轴颈的两相对端面延伸而出,并延伸至所述两曲柄朝向主轴颈端面,与所述曲柄固定连接;所述的两曲柄销具有共同且平行于所述曲轴旋转轴的轴线,且该轴线偏离所述曲轴旋转轴的距离为e;The crankshaft includes cranks at both ends and a main journal between the two cranks. The crank and the main journal have a common rotation axis, which is the rotation axis of the crankshaft. The crank and the main journal are rotatably supported on On the frame; the two crank pins respectively extend from the two opposite end surfaces of the main journal, and extend to the end surfaces of the two cranks facing the main journal, and are fixedly connected with the crank; the two crank pins have a common and parallel the axis of the axis of rotation of the crankshaft, and the axis is offset from the axis of rotation of the crankshaft by a distance e;
所述圆滑块具有偏心距为e的偏心圆孔,用于曲柄销穿过所述圆滑块的偏心圆孔,使圆滑块可旋转的套接于曲柄销上;在每一曲柄销上均套接有两个相位差呈180度设置且固为一体的圆滑块,相邻主轴颈的两圆滑块具有相同的相位;The circular slider has an eccentric circular hole with an eccentricity of e, which is used for the crank pin to pass through the eccentric circular hole of the circular slider, so that the circular slider can be rotatably socketed on the crank pin; Two circular sliders with a phase difference of 180 degrees and fixed as one are connected, and the two circular sliders of adjacent main journals have the same phase;
往复运动件设置于机架上的往复运动导轨中;往复运动件上设置有圆滑块容置孔,用于容置所述的圆滑块;每一圆滑块均可旋转的设置于一往复运动件的圆滑块容置孔中;相位相同的圆滑块对应的往复运动件的往复运动导轨平行;相位差呈180度的圆滑块对应的往复运动件的往复运动导轨相互垂直。The reciprocating parts are set in the reciprocating guide rails on the frame; the reciprocating parts are provided with circular slider accommodating holes for accommodating the circular sliders; each circular slider can be rotatably arranged on a reciprocating part The reciprocating guide rails of the reciprocating parts corresponding to the circular sliders with the same phase are parallel; the reciprocating guide rails of the reciprocating parts corresponding to the circular sliders with a phase difference of 180 degrees are perpendicular to each other.
可选的,所述两曲柄与所述曲柄销为分体式结构,在所述曲柄朝向曲柄销的一端设置有偏心安装孔,曲柄销远离所述主轴颈的端部插入所述偏心安装孔中,与该曲柄销固定为一体。Optionally, the two cranks and the crank pin are in a split structure, an eccentric mounting hole is provided at the end of the crank facing the crank pin, and the end of the crank pin away from the main journal is inserted into the eccentric mounting hole , and the crank pin is fixed as a whole.
可选的,所述两曲柄销为一整体,称为整体式曲柄销;在主轴颈上设置有贯穿其两端面的偏心孔,所述偏心孔轴线偏离该主轴颈旋转轴的距离为e;所述整体式曲柄销穿过所述偏心孔,并与该主轴颈固定为一体。Optionally, the two crank pins are integrated, which is called integral crank pin; the main journal is provided with eccentric holes penetrating both ends thereof, and the distance between the axis of the eccentric hole and the rotation axis of the main journal is e; The integral crank pin passes through the eccentric hole and is fixed integrally with the main journal.
可选的,相邻两曲柄的圆滑块对应的往复运动件为活塞,该圆滑块称为工作圆滑块;相邻主轴颈的两圆滑块对应的往复运动件为动平衡滑块,该圆滑块称为平衡圆滑块。Optionally, the reciprocating parts corresponding to the circular sliders of two adjacent cranks are pistons, and the circular sliders are called working circular sliders; the reciprocating parts corresponding to the two circular sliders of adjacent main journals are dynamic balance sliders, and the circular sliders It's called a balance slider.
优选的,所述两动平衡滑块的质量之和等于两活塞的质量之和。Preferably, the sum of the masses of the two dynamic balance sliders is equal to the sum of the masses of the two pistons.
优选的,位于所述主轴颈同侧的平衡圆滑块与工作圆滑块的质量相同,重心相对于两圆滑块偏心圆孔的中心对称。Preferably, the mass of the balancing circular slider located on the same side of the main journal is the same as that of the working circular slider, and the center of gravity is symmetrical with respect to the centers of the eccentric circular holes of the two circular sliders.
可选的,还包括用于使两曲柄同步旋转的同步机构。Optionally, a synchronization mechanism for making the two cranks rotate synchronously is also included.
可选的,所述同步机构包括轴线与所述曲轴旋转轴平行的、两端设置有第一同步齿轮的同步轴以及分别与两曲柄固定且同轴的两个第二同步齿轮;所述第一同步齿轮与相应的第二同步齿轮相啮合,或者通过中间传动轮分别与相应的第一同步齿轮和第二同步齿轮相啮合。Optionally, the synchronous mechanism includes a synchronous shaft whose axis is parallel to the rotational axis of the crankshaft, a synchronous shaft with first synchronous gears arranged at both ends, and two second synchronous gears respectively fixed and coaxial with the two cranks; A synchronous gear meshes with the corresponding second synchronous gear, or respectively meshes with the corresponding first synchronous gear and the second synchronous gear through an intermediate transmission wheel.
本发明还提供一种应用于上述任一所述的曲柄圆滑块机构的曲轴,所述曲轴包括位于两端的曲柄以及位于两曲柄之间的主轴颈,所述曲柄以及主轴颈具有共同的旋转轴,该旋转轴即为曲轴旋转轴;两曲柄销分别由该主轴颈的两相对端面延伸而出并延伸至所述两曲柄朝向主轴颈端面,与所述曲柄固定连接;所述的两曲柄销具有共同且平行于所述曲轴旋转轴的轴线,且该轴线偏离所述曲轴旋转轴的距离为e。The present invention also provides a crankshaft applied to any one of the crank circular slider mechanisms described above, the crankshaft includes cranks at both ends and a main journal located between the two cranks, the crank and the main journal have a common axis of rotation , the rotating shaft is the rotating shaft of the crankshaft; the two crank pins respectively extend from the two opposite end faces of the main journal and extend to the end faces of the two cranks facing the main journal, and are fixedly connected with the crank; the two crank pins have an axis common to and parallel to the axis of rotation of the crankshaft and offset by a distance e from the axis of rotation of the crankshaft.
可选的,所述曲轴两曲柄销为一整体,称为整体式曲柄销;在主轴颈上设置有贯穿其两端面的偏心孔,所述偏心孔轴线偏离该主轴颈旋转轴的距离为e;所述整体式曲柄销穿过所述偏心孔,并与该主轴颈固定为一体。Optionally, the two crank pins of the crankshaft are integrated, called integral crank pins; the main journal is provided with an eccentric hole penetrating through its two ends, and the distance between the axis of the eccentric hole and the rotational axis of the main journal is e ; The integral crank pin passes through the eccentric hole and is fixed as a whole with the main journal.
本发明还提供一种设备,该设备为内燃气泵,包括上述任一所述的曲柄圆滑块机构;其中,所述曲轴的一曲柄销上的至少一往复运动件为内燃机活塞,与该内燃机活塞对应的往复运动件导轨为内燃机气缸;所述曲轴的另一曲柄销上的至少一往复运动件为空气压缩机活塞,与该空气压缩机活塞对应的往复运动件导轨为空气压缩机气缸。The present invention also provides a device, which is an internal gas pump, comprising any one of the above-mentioned crank circular slider mechanisms; wherein, at least one reciprocating member on a crank pin of the crankshaft is an internal combustion engine piston, and the internal combustion engine piston The corresponding reciprocating member guide rail is an internal combustion engine cylinder; at least one reciprocating member on the other crank pin of the crankshaft is an air compressor piston, and the reciprocating member guide rail corresponding to the air compressor piston is an air compressor cylinder.
本发明还提供一种设备,该设备为内燃机,包括上述任一所述的曲柄圆滑块机构。The present invention also provides a device, which is an internal combustion engine, and includes any one of the crank-circle-slider mechanisms described above.
本发明还提供一种设备,该设备为压缩机,包括上述任一所述的曲柄圆滑块机构。The present invention also provides a device, which is a compressor, and includes any one of the crank and circular slider mechanisms described above.
与现有技术相比,本发明的曲柄圆滑块机构的曲轴具有位于两端的两个曲柄,还具有位于中间的主轴颈;所述主轴颈将该曲轴的曲柄销分为两段,可以分别为第一曲柄销和第二曲柄销;位于两端的曲柄可直接支撑于机架上,而主轴颈也可旋转的支撑于机架上;从而使得该机构的曲轴可以有三点支撑,而且每一曲柄销相对于现有的仅有两端曲柄支撑两点支撑结构中,曲柄销的长度有所缩短,即曲柄销的跨度减小,从而有力提高曲轴抗弯曲变形的能力,进而可有效提高该机构的稳定性。而且,将动平衡滑块分为两个,每个动平衡滑块的质量与单个活塞的质量相差较小或者二者质量相同,使得动平衡滑块的往复惯性力大幅减小,极大改善了单个曲柄销的受力状况。Compared with the prior art, the crankshaft of the crank circular slider mechanism of the present invention has two cranks located at both ends, and also has a main journal located in the middle; the main journal divides the crank pin of the crankshaft into two sections, which can be respectively The first crank pin and the second crank pin; the cranks at both ends can be directly supported on the frame, and the main journal can also be rotatably supported on the frame; so that the crankshaft of the mechanism can be supported at three points, and each crank Compared with the existing two-point support structure with only cranks at both ends, the length of the crank pin is shortened, that is, the span of the crank pin is reduced, thereby greatly improving the ability of the crankshaft to resist bending deformation, and thus effectively improving the mechanism. stability. Moreover, the dynamic balance slider is divided into two, and the quality of each dynamic balance slider is less than that of a single piston or the mass of the two is the same, so that the reciprocating inertial force of the dynamic balance slider is greatly reduced, greatly improving The force condition of a single crankpin is shown.
此外,为获得更好的提高平衡效果,一可以设置所述两动平衡滑块的质量之和等于两活塞的质量之和;,且四个往复运动件的质量相等,重心落在其中心轴线上;二可以设置位于主轴颈同侧的两圆滑块质量相同,重心相对于两圆滑块偏心圆孔的中心对称;在满足上述两个条件时,可达到最佳平衡效果,不但可以转化往复惯性力为离心惯性力,而且可以使得该机构的往复惯性力矩得以平衡。In addition, in order to obtain a better balance effect, one can set the sum of the masses of the two dynamic balance sliders to be equal to the sum of the masses of the two pistons; and the masses of the four reciprocating parts are equal, and the center of gravity falls on its central axis Above; 2. The mass of the two circular sliders located on the same side of the main journal can be set to be the same, and the center of gravity is symmetrical to the center of the eccentric circular hole of the two circular sliders; when the above two conditions are met, the best balance effect can be achieved, and not only the reciprocating inertia can be transformed The force is a centrifugal inertia force, and can balance the reciprocating inertia moment of the mechanism.
本发明的内燃气泵中内燃机的曲轴与空气压缩机的曲轴同轴,可直接将动力传输给空气压缩机,而不必像传统的气泵,需要皮带或者链条在二者之间传递动力,这可以避免动力损失,提高效率,而且也使得整个机构运行稳定,结构紧凑,体积缩小,重量减轻。In the internal gas pump of the present invention, the crankshaft of the internal combustion engine and the crankshaft of the air compressor are coaxial, and the power can be directly transmitted to the air compressor, without the need for belts or chains to transmit power between the two like traditional air pumps, which can avoid Reduce power loss, improve efficiency, and also make the whole mechanism run stably, with compact structure, reduced volume and reduced weight.
附图说明 Description of drawings
图1为本发明提供的曲柄圆滑块机构的实施例的剖面示意图;Fig. 1 is the schematic sectional view of the embodiment of the crank circular slider mechanism provided by the present invention;
图2为图1沿AA’剖分后的剖面示意简图;Fig. 2 is the schematic diagram of the cross-section of Fig. 1 along AA';
图3为图1中的曲轴的示意图。FIG. 3 is a schematic diagram of the crankshaft in FIG. 1 .
具体实施方式 Detailed ways
在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施的限制。In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar extensions without violating the connotation of the present invention, so the present invention is not limited by the specific implementations disclosed below.
下面结合附图对本发明的曲柄圆滑块机构进行详细说明。The crank circular slider mechanism of the present invention will be described in detail below in conjunction with the accompanying drawings.
图1为本发明提供的曲柄圆滑块机构的实施例的剖面示意图;图2为图1沿AA’剖分后的剖面示意简图;图3为图1中的曲轴的示意图。Fig. 1 is a schematic cross-sectional view of an embodiment of a crank circular slider mechanism provided by the present invention; Fig. 2 is a schematic cross-sectional view of Fig. 1 taken along AA '; Fig. 3 is a schematic diagram of the crankshaft in Fig. 1 .
请参考图1,本发明的实施例中,曲柄圆滑块机构包括曲轴1、圆滑块、往复运动件以及支撑该机构的机架。Please refer to FIG. 1 , in an embodiment of the present invention, the crank circular slider mechanism includes a
所述曲轴1具有两个曲柄销,所述圆滑块为四个,分别为:第一圆滑块2-1a、第二圆滑块2-1b、第三圆滑块2-2b和第四圆滑块2-2a。所述往复运动件相应的也为四个,分别为第一往复运动件3a、第二往复运动件4a、第三往复运动件4b和第四往复运动件3b。The
图3为图1中所示的曲轴1的结构示意图。FIG. 3 is a structural schematic diagram of the
请参考图3,本发明的实施例中的曲轴1包括位于两端的第一曲柄1-1a和第二曲柄1-1b,以及位于第一曲柄1-1a和第二曲柄1-1b之间的主轴颈1-2。其中,所述第一曲柄1-1a、第二曲柄1-1b以及主轴颈1-2均为扁圆柱体形状。三者的径向截面直径可以相同,也可以不同。本实施例中以三者的径向截面直径相同为例进行说明。Please refer to FIG. 3 , the
所述第一曲柄1-1a、第二曲柄1-1b以及主轴颈1-2可通过其外周面与设置于机架上轴承相配合,对曲轴1提供三点支撑。且第一曲柄1-1a、第二曲柄1-1b以及主轴颈1-2均可以在其对应的轴承中旋转并且其旋转轴位于同一直线上,即具有相同的旋转轴,该旋转轴即为曲轴旋转轴。The first crank 1-1a, the second crank 1-1b and the main journal 1-2 can provide three-point support for the
第一曲柄销1-3a和第二曲柄销1-3b分别由所述主轴颈1-2的两相对端面伸出,并延伸至所述第一曲柄1-1a和第二曲柄1-1b的内端面(即曲柄朝向该主轴颈1-2的端面),并与所述第一曲柄1-1a和第二曲柄1-1b固为一体。The first crank pin 1-3a and the second crank pin 1-3b protrude from two opposite end surfaces of the main journal 1-2 respectively, and extend to the ends of the first crank 1-1a and the second crank 1-1b. The inner end surface (that is, the end surface of the crank facing the main journal 1-2) is solidly integrated with the first crank 1-1a and the second crank 1-1b.
其中,所述第一曲柄销1-3a和第二曲柄销1-3b为两个相同的圆柱形轴段。所述两个曲柄销的轴线在同一直线上,即具有共同的轴线,该轴线平行于所述曲轴旋转轴,且偏离所述曲轴旋转轴一定的距离e,该距离e一般等于圆滑块的偏心圆孔的偏心距。Wherein, the first crank pin 1-3a and the second crank pin 1-3b are two identical cylindrical shaft segments. The axes of the two crank pins are on the same straight line, that is, they have a common axis, which is parallel to the rotation axis of the crankshaft and deviates from the rotation axis of the crankshaft by a certain distance e, which is generally equal to the eccentricity of the circular slider The eccentricity of the circular hole.
此外,所述第一曲柄销1-3a和第二曲柄销1-3b的径向截面直径小于上述任一所述曲柄的径向截面直径,也小于所述主轴颈1-2的径向截面直径。故所述两个曲柄销的外周面完全包围在所述曲柄和主轴颈的外周面之内或与之相切。当然,也可以使所述曲柄销以及曲柄或者主轴颈的端面部分重合,这里不再赘述。In addition, the radial cross-sectional diameter of the first crank pin 1-3a and the second crank pin 1-3b is smaller than the radial cross-sectional diameter of any one of the cranks mentioned above, and is also smaller than the radial cross-sectional diameter of the main journal 1-2 diameter. Therefore, the outer peripheral surfaces of the two crank pins are completely enclosed within or tangent to the outer peripheral surfaces of the crank and the main journal. Of course, it is also possible to make the crank pin overlap with the end face of the crank or the main journal, which will not be repeated here.
所述第一曲柄销1-3a和第二曲柄销1-3b与所述主轴颈1-2一体成形。而所述第一曲柄销1-3a与第一曲柄1-1a、第二曲柄销1-3b和第二曲柄1-1b均为分体式结构,即在所述第一曲柄1-1a和第二曲柄1-1b朝向曲柄销的一端设置有偏心安装孔,第一曲柄销1-3a和第二曲柄销1-3b远离所述主轴颈1-2的端部插入相应的偏心安装孔中,并通过紧固螺栓将其固定装配为一体。通过设置分体式曲柄与曲柄销,便于一体式圆滑块套装在曲柄销上,即便于该机构的装配。而当圆滑块为分体式结构时,曲柄与曲柄销之间也可以为一体式结构。The first crank pin 1-3a and the second crank pin 1-3b are integrally formed with the main journal 1-2. The first crank pin 1-3a, the first crank 1-1a, the second crank pin 1-3b and the second crank 1-1b are all split structures, that is, the first crank 1-1a and the second crank 1-1b are all split structures. One end of the two cranks 1-1b facing the crank pin is provided with an eccentric mounting hole, and the ends of the first crank pin 1-3a and the second crank pin 1-3b away from the main journal 1-2 are inserted into the corresponding eccentric mounting holes, And it is fixed and assembled as a whole by fastening bolts. By arranging the split crank and the crank pin, it is convenient for the one-piece round slider to be fitted on the crank pin, that is, the assembly of the mechanism is facilitated. And when the circular slider is a split structure, the crank and the crank pin can also be of an integrated structure.
此外,对于分体式曲柄和曲柄销,二者装配时还需要定位结构,对二者在周向和轴向进行定位,周向定位可以用定位销,轴向定位可以用止口,这里不再一一赘述。另外,所述第一曲柄1-1a和第二曲柄1-1b装配曲柄的端部也可以是锥端,相应的曲柄上的偏心安装孔也具有相配合的锥面,二者之间的锥面配合便于传递扭矩。In addition, for split cranks and crank pins, a positioning structure is also required when assembling the two. To locate the two in the circumferential direction and the axial direction, the positioning pin can be used for the circumferential positioning, and the notch can be used for the axial positioning. Let me repeat them one by one. In addition, the ends where the first crank 1-1a and the second crank 1-1b are assembled can also be taper ends, and the eccentric mounting holes on the corresponding cranks also have matching taper surfaces, and the taper between the two Face fit facilitates torque transmission.
此外,在曲柄与相应的曲柄销为分体式结构时,所述第一曲柄销1-3a和第二曲柄小1-3b还可以是整体式结构,称为整体式曲柄销。在所述主轴颈1-2上设置有贯穿其两端面的偏心孔,该偏心孔的轴线偏离该主轴颈1-2的旋转轴的距离为e。所述整体式曲柄销穿过所述的偏心孔,并与该主轴颈1-2固定为一体。较佳的情形,该整体式曲柄销在主轴颈1-2两端伸出相同的长度。对于该结构,整体式曲柄销与主轴颈1-2之间也需要有定位结构。这里不再赘述。In addition, when the crank and the corresponding crank pins are of a separate structure, the first crank pin 1-3a and the second crank pin 1-3b can also be of an integral structure, called integral crank pins. The main journal 1-2 is provided with an eccentric hole penetrating both ends thereof, and the axis of the eccentric hole deviates from the rotation axis of the main journal 1-2 by a distance e. The integral crank pin passes through the eccentric hole and is fixed integrally with the main journal 1-2. In a preferred situation, the integral crank pin protrudes the same length at both ends of the main journal 1-2. For this structure, a positioning structure is also required between the integral crank pin and the main journal 1-2. I won't go into details here.
请继续参考图1并参考图2,所述的四个圆滑块:第一圆滑块2-1a、第二圆滑块2-1b、第三圆滑块2-2b和第四圆滑块2-2a的结构可以相同,且每一圆滑块均具有一偏心圆孔,其偏心距可以为e。所述曲轴1的曲柄销可以穿过圆滑块的偏心圆孔,将圆滑块可旋转的套接于曲柄销上。Please continue to refer to Fig. 1 and refer to Fig. 2, the four circular sliders described: the first circular slider 2-1a, the second circular slider 2-1b, the third circular slider 2-2b and the fourth circular slider 2-2a The structure can be the same, and each circular slider has an eccentric circular hole, and its eccentricity can be e. The crank pin of the
本实施例中,所述第一圆滑块2-1a和第二圆滑块2-1b相位差呈180度设置,并固定装配在一起,并使两个圆滑块偏心圆孔相对准,将曲柄销1-3a穿过其偏心圆孔。所述第三圆滑块2-2b和第四圆滑块2-2a以和所述第一圆滑块2-1a和第二圆滑块2-1b相同的方式固定于所述曲柄销1-3b上。并使与所述主轴颈1-2相邻的圆滑块第二圆滑块2-1b和第三圆滑块2-2b相位相同。其中,所述的四个圆滑块中,设置于同一曲柄销上的两圆滑块可以通过两个销子(如图2中所示的销子2-1-1a和2-1-2a)固定装配为一体,在授权公告日为2001年6月27日、授权公告号为CN1067741C的中国专利公开了一种“曲柄双圆滑块往复活塞式内燃机”中公开了两圆滑块以相位差180固定装配的结构,这里不再赘述。而对于单个圆滑块而言,其可以有各种结构,例如,在其上还可以设置减重孔、减重槽等改变质心分布的结构,设置对圆滑块外周面以及其偏心圆孔润滑润滑油路等。上述背景技术中提及的中国专利中的圆滑块结构所有结构均可以应用于本发明的曲柄圆滑块机构中,当然,应用于本发明的圆滑块结构并不限于此,只要具有偏心圆孔以及与活塞圆滑块容置孔相配合的外周面的结构均可应用于本发明的曲柄圆滑块机构中。In this embodiment, the phase difference between the first circular slider 2-1a and the second circular slider 2-1b is set at 180 degrees, and they are fixedly assembled together, and the eccentric circular holes of the two circular sliders are aligned, and the crank pin 1-3a passes through its eccentric circular hole. The third circular slider 2-2b and the fourth circular slider 2-2a are fixed on the crank pin 1-3b in the same manner as the first circular slider 2-1a and the second circular slider 2-1b. And the phases of the second circular slider 2-1b and the third circular slider 2-2b adjacent to the main journal 1-2 are the same. Wherein, among the four circular sliders, the two circular sliders arranged on the same crank pin can be fixed by two pins (pins 2-1-1a and 2-1-2a as shown in Figure 2) Assembled as a whole, the Chinese patent with the authorized announcement date of June 27, 2001 and the authorized announcement number CN1067741C discloses a "crank double-circular slider reciprocating piston internal combustion engine", which discloses that the two circular sliders are fixed and assembled with a phase difference of 180 structure, which will not be repeated here. For a single circular slider, it can have various structures, for example, it can also be provided with a structure that changes the distribution of the center of mass, such as a weight-reducing hole, a weight-reducing groove, etc. oil circuit, etc. All the structures of the slider structure in the Chinese patent mentioned in the above background technology can be applied to the crank slider mechanism of the present invention. Of course, the slider structure applied to the present invention is not limited thereto, as long as it has an eccentric circular hole and The structure of the outer peripheral surface matched with the accommodating hole of the piston circular slider can be applied to the crank circular slider mechanism of the present invention.
所述四个往复运动件:分别为第一往复运动件3a、第二往复运动件4a、第三往复运动件4b和第四往复运动件3b,每一往复运动件均设置于机架上的往复运动件导轨中,每一往复运动件上均设置有圆滑块容置孔,用于容置上述的圆滑块。每一圆滑块均可以可旋转的设置于一往复运动件中。本实施例中,所述第一圆滑块2-1a设置于所述第一往复运动件3a中,第二圆滑块2-1b设置于第二往复运动件4a中,所述第三圆滑块2-2b设置于第三往复运动件4b中,所述第四圆滑块2-2a设置于第四往复运动件3b中。所述第一往复运动件3a和第四往复运动件3b的往复运动导轨相平行,即二者往复运动方向平行;所述第二往复运动件4a和第三往复运动件4b的往复运动导轨相平行;而所述第一往复运动件3a和第二往复运动件4a的往复运动件导轨相互垂直。The four reciprocating parts: respectively the first
所述的四个往复运动件可以为活塞、动平衡滑块或其他往复运动件部件。The four reciprocating parts may be pistons, dynamic balance sliders or other reciprocating parts.
在本实施例中,所述第一往复运动件3a和第四往复运动件3b为活塞,且为双作用活塞,当然,该活塞也可以为单作用活塞;其相应的圆滑块(即该活塞中容置的圆滑块)也称为工作圆滑块。In this embodiment, the
而所述第二往复运动件4a和第三往复运动件4b为动平衡滑块,如图2所示,与其相应的圆滑块可称为平衡圆滑块。在该机构工作时,动平衡滑块的往复运动方向与活塞的往复运动方向垂直,其主要作用是用于将相互垂直运动的往复运动件的往复惯性力转化为离心惯性力,从而便于对其进行平衡,而且,该结构还可以克服活点的问题。The
此外,为获得更好的提高平衡效果,一可以设置所述两动平衡滑块的质量之和等于两活塞的质量之和;且四个往复运动件的质量相等,重心落在其中心轴线上;二可以设置位于主轴颈同侧的两圆滑块(本实施例中为平衡圆滑块与工作圆滑块)质量相同,重心相对于两圆滑块偏心圆孔的中心对称。在满足上述两个条件时,可达到最佳平衡效果,不但可以转化往复惯性力为离心惯性力,而且可以使得该机构的往复惯性力矩得以平衡。In addition, in order to obtain a better balance effect, one can set the sum of the masses of the two dynamic balance sliders to be equal to the sum of the masses of the two pistons; and the masses of the four reciprocating parts are equal, and the center of gravity falls on its central axis Two can be set to be positioned at the same side of the main journal two circular sliders (balanced circular sliders and working circular sliders in this embodiment) have the same quality, and the center of gravity is symmetrical with respect to the center of the eccentric circular holes of the two circular sliders. When the above two conditions are met, the best balance effect can be achieved, not only can the reciprocating inertial force be converted into centrifugal inertial force, but also the reciprocating inertial moment of the mechanism can be balanced.
上述实施例中,曲柄圆滑块机构的曲轴1具有两个曲柄:位于两端的第一曲柄1-1a和第二曲柄1-1b,还具有位于中间的主轴颈1-2。主轴颈1-2将曲轴1的曲柄销分为两段,分别为第一曲柄销1-3a和第二曲柄销1-3b。第一曲柄1-1a和第二曲柄1-1b可直接支撑于机架上,对应于机架上的前后轴承,而主轴颈1-2也可旋转的支撑于机架上。从而使得该曲轴可以有三点支撑,而且每一曲柄销相对于现有的仅有两端曲柄支撑两点支撑结构中,曲柄销的长度有所缩短,即曲柄销的跨度减小,从而有力提高曲轴抗弯曲变形的能力,进而可有效提高该机构的稳定性。而且,将动平衡滑块分为两个,每个动平衡滑块的质量与单个活塞的质量相差较小或者二者质量相同,使得动平衡滑块的往复惯性力大幅减小,极大改善了单个曲柄销的受力状况。In the above embodiment, the
此外,该机构还可以包括同步机构,具体的,所述同步机构包括轴线与所述曲轴旋转轴平行的、两端设置有第一同步齿轮的同步轴以及分别与两曲柄固定且同轴的两个第二同步齿轮;所述第一同步齿轮与相应的第二同步齿轮相啮合,或者通过中间传动轮分别与相应的第一同步齿轮和第二同步齿轮相啮合。该机构可以提高该机构工作时的协调性和同步性。In addition, the mechanism may also include a synchronous mechanism, specifically, the synchronous mechanism includes a synchronous shaft whose axis is parallel to the rotation axis of the crankshaft, a synchronous shaft with first synchronous gears at both ends, and two coaxial shafts fixed and coaxial with the two cranks respectively. a second synchronous gear; the first synchronous gear meshes with the corresponding second synchronous gear, or meshes with the corresponding first synchronous gear and the second synchronous gear respectively through an intermediate transmission wheel. The agency can improve coordination and synchronicity when the agency works.
此外,本发明还提供一种设备,该设备具体可以使内燃机也可以是压缩机。该设备应用上述的实施例的曲柄圆滑块机构。In addition, the present invention also provides a device, specifically, the internal combustion engine can also be a compressor. This device applies the crank-circle-slider mechanism of the above-mentioned embodiments.
此外,本发明还提供一种设备,该设备具体为内燃气泵,该设备包括上述所述的实施例曲柄圆滑块机构;其中,所述曲轴的一曲柄销上的至少一往复运动件为内燃机活塞,与该内燃机活塞对应的往复运动件导轨为内燃机气缸;所述曲轴的另一曲柄销上的至少一往复运动件为空气压缩机活塞,与该空气压缩机活塞对应的往复运动件导轨为空气压缩机气缸。In addition, the present invention also provides a device, which is specifically an internal gas pump, and the device includes the crank and slider mechanism of the above-mentioned embodiment; wherein, at least one reciprocating member on a crank pin of the crankshaft is a piston of an internal combustion engine , the reciprocating member guide rail corresponding to the piston of the internal combustion engine is an internal combustion engine cylinder; at least one reciprocating member on the other crank pin of the crankshaft is an air compressor piston, and the reciprocating member guide rail corresponding to the air compressor piston is an air cylinder. Compressor cylinder.
例如,图1中的第一往复运动件3a可以是内燃机活塞、第二往复运动件4a和第三往复运动件4b为动平衡滑块,第四往复运动件3b为空气压缩机活塞,将该机构装配于机体中,即可构成直联内燃气泵。For example, the first
其中,所述的空气压缩机活塞以及内燃机活塞可以为单作用活塞也可以为双作用活塞。Wherein, the air compressor piston and the internal combustion engine piston may be single-acting pistons or double-acting pistons.
该内燃气泵中内燃机的曲轴与空气压缩机的曲轴同轴,使得内燃机与空气压缩机直联,可直接将动力传输给空气压缩机,而不必像传统的气泵,需要皮带或者链条在二者之间传递动力,这可以避免动力损失,提高效率,而且也使得整个机构运行稳定,结构紧凑,体积缩小,重量减轻。In the internal gas pump, the crankshaft of the internal combustion engine and the crankshaft of the air compressor are coaxial, so that the internal combustion engine and the air compressor are directly connected, and the power can be directly transmitted to the air compressor, without the need for a belt or chain between the two as in the traditional air pump. This can avoid power loss, improve efficiency, and also make the whole mechanism run stably, with compact structure, reduced volume and reduced weight.
本发明虽然以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.
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CN102490044B (en) * | 2011-12-21 | 2015-07-29 | 北京中清能发动机技术有限公司 | A kind of technological equipment processing smooth block |
CN102554653B (en) * | 2012-03-13 | 2014-06-25 | 北京中清能发动机技术有限公司 | Technological device for processing round slider |
CN108119233B (en) * | 2016-11-30 | 2019-11-22 | 中清能(北京)科技有限公司 | A volume changing device, compressor, internal combustion engine and water pump |
CN111457067B (en) * | 2020-05-18 | 2024-07-02 | 宁波天生密封件有限公司 | Cam coaxial sinusoidal motion mechanism and equipment using the same |
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DE2160586A1 (en) * | 1971-12-07 | 1973-06-14 | Schmidt Gmbh Karl | CRANKSHAFT |
JPS6231715A (en) | 1985-08-05 | 1987-02-10 | Tomio Tozawa | Formation of crank shaft for single and plural cylinders |
CN1144879A (en) * | 1995-06-13 | 1997-03-12 | 黎正中 | Crank and double-round slide reciprocating piston internal combustion engine |
CN101025185A (en) * | 2006-02-24 | 2007-08-29 | 曼柴油机欧洲股份公司 | Crankshafts constructed especially for four-stroke diesel engines operating at moderate speeds |
DE102007025470A1 (en) * | 2007-05-31 | 2008-06-12 | Audi Ag | Monolithic crankshaft for a vehicle combustion engine comprises main bearings and an eccentrically arranged connecting rod bearing with connecting rod bearing pins and a lubricant guide |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE2160586A1 (en) * | 1971-12-07 | 1973-06-14 | Schmidt Gmbh Karl | CRANKSHAFT |
JPS6231715A (en) | 1985-08-05 | 1987-02-10 | Tomio Tozawa | Formation of crank shaft for single and plural cylinders |
CN1144879A (en) * | 1995-06-13 | 1997-03-12 | 黎正中 | Crank and double-round slide reciprocating piston internal combustion engine |
CN101025185A (en) * | 2006-02-24 | 2007-08-29 | 曼柴油机欧洲股份公司 | Crankshafts constructed especially for four-stroke diesel engines operating at moderate speeds |
DE102007025470A1 (en) * | 2007-05-31 | 2008-06-12 | Audi Ag | Monolithic crankshaft for a vehicle combustion engine comprises main bearings and an eccentrically arranged connecting rod bearing with connecting rod bearing pins and a lubricant guide |
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