CN101855073A - Material for kitchen panel, method for production of material for kitchen panel, and kitchen panel - Google Patents

Material for kitchen panel, method for production of material for kitchen panel, and kitchen panel Download PDF

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Publication number
CN101855073A
CN101855073A CN200880115640.XA CN200880115640A CN101855073A CN 101855073 A CN101855073 A CN 101855073A CN 200880115640 A CN200880115640 A CN 200880115640A CN 101855073 A CN101855073 A CN 101855073A
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China
Prior art keywords
kitchen panel
organic resin
metallic plate
mentioned
manufacture method
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CN200880115640.XA
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Chinese (zh)
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CN101855073B (en
Inventor
仲塚英一
辰巳英之
塚本贤志
田村洋二
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Toyo Kohan Co Ltd
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Toyo Kohan Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20Furniture panels or like furniture elements
    • A47B96/205Composite panels, comprising several elements joined together
    • A47B96/206Composite panels, comprising several elements joined together with laminates comprising planar, continuous or separate layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/06Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/283Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/041Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4026Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • E04F2290/046Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire with a facing or top layer for fire insulation

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

Disclosed is a material for a kitchen panel, which has high strength, which can be carried and processed easily, and which has excellent fire resistance. Specifically disclosed is a material for a kitchen panel, which is characterized by comprising: a base (1) comprising a fire-proof material mainly composed of an inorganic substance; a metal sheet (2) formed on the base (1); and an organic resin layer (3) formed on the metal sheet (2).

Description

Kitchen panel is used the manufacture method and the kitchen panel of material with material, kitchen panel
Technical field
The present invention relates to kitchen panel and use the manufacture method and the kitchen panel of material with material, kitchen panel, in more detail, relate to the employed kitchen panel in kitchen with material, kitchen panel with the manufacture method of material and the kitchen panel that uses this kitchen panel to make with material.In addition, except kitchen panel, kitchen panel for example can also be applicable to health panel (サ ニ タ リ one パ ネ Le) with material.
Background technology
In the past, in order to use the kitchen panel material in the kitchen of fire, kitchen panel in addition, needed the panel face can show the aesthetic appearance of charming color, decorative pattern with material require fire resistance, hear resistance.
As the example of such kitchen panel with material, the material of known following structure: on the thickness that is made of inorganic material such as calcium silicate boards is the thin plate of counting about mm, add the cosmetic paper that prints that titanium dioxide is arranged in the lamination, again the structure of impregnated melamine resin (patent documentation 1).
Need to prove that patent documentation 2 discloses a kind of style strip: though this style strip is not the kitchen panel material, it is used in various furnitures, built-in material for building etc.This style strip has following structure: on the substrate that uses metallic plate, wood based panel or plasterboard etc. separately the style strip lamination is amassed the structure that forms with the printing resin rete.
Patent documentation 1: Japanese kokai publication hei 6-143484 communique
Patent documentation 2: international open WO01/015901 brochure
Summary of the invention
, kitchen panel is transported into each family with material, and the kitchen by each family cuts off use mostly, therefore also needs to carry, cut off the easiness of processing, so that dress professional not only, and the individual of general family also can easily handle.
Because substrate is the thin plate that is made of inorganic material, so patent documentation 1 disclosed existing kitchen panel has following problem with material: though in light weight, (cutting れ) easy to crack when applying external force.Therefore, kitchen panel with the carrying of material, cut off to add and need exactissima diligentia man-hour.
Need to prove, in the patent documentation 2 disclosed style strips, be under the situation of metallic plate at substrate, has following problem: weight becomes heavy, and carrying becomes difficult, and this external cutting off processing also becomes difficult.If make the metallic plate attenuation, then have following problem: with existing kitchen panel with material similarly intensity reduce.In addition, be under the situation of wood based panel at substrate, have the problem of fire resistance difference.And, be under the situation of plasterboard at substrate, have following problem: with existing kitchen panel with material (pulverizing) similarly easy to crack.
The present invention in view of such existing product problem make, its purpose is to provide a kind of kitchen panel with material, its manufacture method and kitchen panel, the high and carrying with the intensity of material of this kitchen panel, cut-out handling ease and have excellent fire-resistance.
According to an aspect of the present invention, provide a kind of kitchen panel material, it is characterized in that it has: the substrate that constitutes by the non-automatic incombustible material that with the inorganic matter is principal component; Be formed on the metallic plate on the aforesaid substrate; With the organic resin layer that is formed on the above-mentioned metallic plate.
As substrate, use with the non-automatic incombustible material of inorganic matter as principal component, for example, plasterboard, calcium silicate board, cement slabstone (セ メ Application ト ス レ one ト plate), magnesium oxide plate, magnesium silicate plate, asbestos profiled sheeting, hydroxide aluminium sheet, volcano silicate fiber strengthen multi-layer sheet (vulcanicity ガ ラ ス Quality Complex
Figure GPA00001136919600021
Plate), ceramic paper or with the material that lamination obtains more than at least 2 kinds in these materials, therefore have excellent fire-resistance.
In addition, on substrate, be formed with metallic plate, even therefore reduce the thickness of metallic plate, also can keep higher intensity, even simultaneously materials easy to crack such as plasterboard are being used under the situation of substrate, also, are not causing cracking because of metallic plate can cut off processing.In addition, can make the thickness attenuation of metallic plate, therefore can realize lightweight, carrying becomes easy.
Preferably, be 0.1~0.5mm with the thickness setting of metallic plate, thereby can realize the lightweight of material, further, be 0.1~0.3mm with the thickness setting of metallic plate, thereby can easily cut off processing material.
In addition, the preferred employing has the formation that is formed on the protective layer on the organic resin layer.That protective layer is preferably is harder, that have anti-flammability, for example acrylic resin, acrylic acid modified (sex change of ア Network リ Le) silicones, fluororesin, silica or silica and be selected from mixture between at least a above resin in these resins.Thus, can give excellent stain resistance, hear resistance, abrasion performance with material to kitchen panel.
In addition, be that the non-automatic incombustible material of principal component is preferably the hydroxide aluminium sheet or contains acrylic resin and the above-mentioned hydroxide aluminium sheet of paper pulp (パ Le プ) with the inorganic matter.Thus, can realize the lightweight of material, so the carrying of material becomes easy.
In addition, metallic plate preferably contains strong magnetic material.Thus, can be on kitchen panel fixedly magnetite, have the clip of magnetite etc., so can on kitchen panel, easily mount culinary art with recipe, utensil for cooking.
Moreover organic resin layer is preferably tunicle or the organic resin film that is formed by organic resin coating.Thus, can give excellent stain resistance with material to kitchen panel.
In addition, organic resin film preferably is provided with printed layers at its downside under the situation of individual layer, perhaps under the situation of multilayer, preferably is provided with printed layers at its interlayer.And organic resin layer preferably contains pigment.Thereby, can give excellent aesthetic appearance.
According to a further aspect in the invention, the manufacture method of a kind of kitchen panel with material is provided, it is characterized in that, use with inorganic matter to the non-automatic incombustible material of principal component as substrate, behind the single face lamination organic resin of metallic plate, pass through this incombustible material of adhesive lamination on the surface of the metallic plate that does not have the lamination organic resin.
Thus, can make and have the substrate that constitutes by the non-automatic incombustible material that with the inorganic matter is principal component, be formed on the metallic plate on the substrate and be formed on the kitchen panel material of the organic resin layer on the metallic plate, the kitchen panel that therefore provide the high and carrying of intensity, cuts off handling ease and have excellent fire-resistance.
And, as substrate, use with the non-automatic incombustible material of inorganic matter as principal component, for example, plasterboard, calcium silicate board, cement slabstone, magnesium oxide plate, magnesium silicate plate, asbestos profiled sheeting, hydroxide aluminium sheet, volcano silicate fiber strengthen multi-layer sheet, ceramic paper or with the material that lamination obtains more than at least 2 kinds in these materials, thereby can give excellent fire resistance.Particularly, use under the situation of hydroxide aluminium sheet, can realize the lightweight of material monolithic.
Preferably, be 0.1~0.5mm with the thickness setting of metallic plate, can realize the lightweight of material thus, further, be 0.1~0.3mm with the thickness setting of metallic plate, can easily cut off processing thus to material.
In addition, preferably on organic resin layer, form protective layer.That protective layer is preferably is harder, that have anti-flammability, for example acrylic resin, acrylic acid modified silicones, fluororesin, silica or silica and be selected from mixture between at least a above resin in these resins.Thus, can give excellent stain resistance, hear resistance, abrasion performance with material to kitchen panel.
In addition, metallic plate preferably contains strong magnetic material.Thus, can be on kitchen panel fixedly magnetite, have the clip of magnetite etc., so can on kitchen panel, mount culinary art easily with recipe, utensil for cooking.
Further, organic resin layer is preferably tunicle or the organic resin film that is formed by organic resin coating.Thus, can give excellent stain resistance with material to kitchen panel.
In addition, organic resin film is under the situation of individual layer, preferably is provided with printed layers at its downside, perhaps is under the situation of multilayer, preferably is provided with printed layers at its interlayer.And organic resin layer preferably contains pigment.Thus, can give excellent aesthetic appearance.
In accordance with a further aspect of the present invention, provide a kind of above-mentioned kitchen panel with material or the kitchen panel that uses above-mentioned kitchen panel to form with the manufacture method manufacturing of material.
Thus, provide the kitchen panel that intensity is high and carry, cut off handling ease and have excellent fire-resistance.
According to the present invention, owing to have the substrate that constitutes by the non-automatic incombustible material that with the inorganic matter is principal component, be formed on the metallic plate on the substrate and be formed on organic resin layer on the metallic plate, thus the high and carrying of intensity can be provided, cut off handling ease and the kitchen panel that has excellent fire-resistance with material, kitchen panel manufacture method and kitchen panel with material.In addition, except kitchen panel, kitchen panel for example can also be applicable to the health panel with material.
Description of drawings
Fig. 1: the sectional view of the kitchen panel of the 1st embodiment of the present invention with material is shown.
Fig. 2: the sectional view of the kitchen panel of the 2nd embodiment of the present invention with material is shown.
Fig. 3: the kitchen panel that the of the present invention the 1st and the 2nd embodiment is shown compares the table of investigation result with the performance of material.
Symbol description
1 substrate
2 metallic plates
3 organic resin layers
4 protective layers
5 printed layers
101,102 kitchen panel materials
The specific embodiment
(summary of the present invention)
The present inventor has carried out further investigation to obtain the kitchen panel material of excellent, this kitchen panel has the intensity height with material and cuts off and process, carry easily and the characteristic that has excellent fire-resistance, perhaps except these characteristics, any characteristic is also excellent at least among aesthetic appearance, stain resistance, hear resistance and the abrasion performance.
Its result as can be known; single face at thin metallic plate forms organic resin layer; perhaps further on organic resin layer, form protective layer; utilization be set be substrate that the non-automatic incombustible material of principal component constitutes in the another side of metallic plate to support metallic plate with the inorganic matter; not only aesthetic appearance, stain resistance, hear resistance or abrasion performance excellence can be provided thus, and intensity is high and carrying, cut off handling ease, the kitchen panel that has excellent fire-resistance in addition is with material and the kitchen panel that uses this kitchen panel to make of material.
About cutting off the easiness of processing, particularly, be that effect is remarkable under the situation of 0.1~0.3mm at the thickness of slab of metallic plate; About the easiness of carrying, particularly, be to be that the non-automatic incombustible material of principal component is that effect is remarkable under the situation of lightweight aluminium hydroxide under the situation of 0.1~0.5mm or with the inorganic matter at the thickness of slab of metallic plate.
About aesthetic appearance, particularly, contain at organic resin layer under the situation of pigment etc. or be provided with under the situation of printed layers at the interlayer of the downside of organic resin film or the organic resin film that constituting by multilayer, effect is remarkable.
About stain resistance, hear resistance, abrasion performance; particularly; be harder, as to have anti-flammability acrylic resin, acrylic acid modified silicones, fluororesin, silica or silica and be selected under the situation of the mixture between at least a above resin in these resins that at the material that protective layer and protective layer are set effect is remarkable.
And, containing the metallic plate of strong magnetic material by use, kitchen panel has following convenience.That is, can be on kitchen panel fixedly magnetite, have the clip of magnetite, so by magnetite at fixing culinary art recipe on the kitchen panel or on the clip, thereby the energy limit is seen the recipe limit and is cooked.In addition, can fix utensil for cooking on the kitchen panel or on the clip by magnetite.
Below, the present invention is described in detail by embodiment.
(the 1st embodiment)
(A) kitchen panel material
Fig. 1 is the sectional view of the kitchen panel of the 1st embodiment of the present invention with material 101.
As shown in Figure 1, the kitchen panel of the 1st embodiment is made of following with material 101: the substrate 1 that is made of the non-automatic incombustible material that with the inorganic matter is principal component; Be formed on the metallic plate 2 on the substrate 1; Be formed on the organic resin layer 3 on the metallic plate 2; With the protective layer 4 that is formed on the organic resin layer 3.Organic resin layer 3 can use organic resin coating or organic resin film.Protective layer 4 preferred uses material harder, that have anti-flammability.Do not require and can not have protective layer 4 under the situation of hardness and anti-flammability yet.Though not shown, can also be in the interface coating adhesive between metallic plate 2 and the organic resin layer 3.
Below, kitchen panel each constitutive requirements with material 101 are elaborated.
(substrate)
Substrate 1 mainly is to use in order to make metallic plate 2 be difficult for distortion under the effect of external force.The thickness of substrate 1 is not subjected to special qualification, but importantly, is set at substrate 1 and itself is difficult for the thickness that is out of shape under the effect of external force.
What constitute substrate 1 is that the non-automatic incombustible material of principal component can use plasterboard, calcium silicate board, cement slabstone, magnesium oxide plate, magnesium silicate plate, asbestos profiled sheeting, hydroxide aluminium sheet, volcano silicate fiber to strengthen multi-layer sheet, ceramic paper or with the material that lamination obtains more than at least 2 kinds in these materials with the inorganic matter.As ceramic paper, except containing the ceramic fibre (Al more than 95% 2O 3: 40~60%, SiO 2: 60~40%) ceramic paper that also contains acrylate, acrylic resin, phenylethylene resin series and aluminum sulfate in addition is applicatory.Particularly, under the situation of using the hydroxide aluminium sheet, can realize the lightweight of material monolithic.In addition, contain acrylic resin and paper pulp by making the hydroxide aluminium sheet, material further lightens, and can realize the lightweight more of material monolithic., use by adhesive more than 2 layers under the situation as substrate in lamination at interlayer.In addition, be that principal component and the ceramic series fiber felt that contains asbestos, reinforcing agent and adhesive also are applicatory with aluminium hydroxide.For example, preferably, contain 65~75% aluminium hydroxide, 15~20% asbestos, 5~10% reinforcing agent and adhesive ceramic series fiber felt as composition.In addition, be that principal component and the ceramic beaverboard that has added wax and acrylic resin also are applicatory with aluminum sulfate.
(metallic plate)
(i) material
For metallic plate 2, known metallic plates such as corrosion resistant plate, surface treated steel plate, aluminium sheet or aluminium alloy plate can be suitable for.As corrosion resistant plate, can use the material of JIS G4305 defined, the 18-8 stainless steel of SUS304 representative, the chromium of SUS430 representative 18 stainless processabilities are also good, therefore are fit to use.Aluminium sheet or aluminium alloy plate can use the material of JIS H4000 defined etc.
Surface treated steel plate comprises the coated steel sheet that utilizes after zinc, kirsite (this kirsite is to add more than one kirsite such as nickel, iron, aluminium, magnesium in the zinc), tin, chromium, copper, aluminium, aluminium alloy or nickel etc. carry out plating.
As the coating method in the coated steel sheet, electro-plating method, fusion coating method, evaporation coating method etc. are applicatory.After carrying out these plating, can also implement known chemical treatment.As known chemical treatment, comprise chromate processing, phosphate treated, silane coupling agent processing, Zr processing etc.Using under the situation of surface treated steel plate, can paper used for recording opened or utensil for cooking easily is fixed in kitchen panel by magnetite.
As kitchen panel of the present invention metallic plate 2 with material, thickness is not subjected to special qualification, but from the light-weighted aspect of material, is preferably below the 0.5mm.
Wherein, utilize the carpenter to cut off under the situation of processing kitchen panel of the present invention with the purposes of material with portable circular saw, preferred used thickness is the thin metallic plate of 0.1~0.3mm.Thickness needs calendering procedure for several times during less than 0.1mm, and in addition, production efficiency is poor, thus aspect manufacturing cost existing problems.In addition, the thickness of metallic plate is during less than 0.1mm, is difficult on the surface of coiled type continuously, industrialization ground lamination organic resin film.On the contrary, when the thickness of metallic plate surpasses 0.3mm, under the situation of using shearing devices such as portable circular saw, be difficult to cut off processing, the shape crudy after the cut-out is bad.
The (iii) lamination method to substrate of metallic plate
As follows, for lamination the metallic plate 2 of the organic resin layer 3 that aftermentioned describes in detail is arranged, on metallic plate 2 surfaces that do not have lamination organic resin layer 3, come laminated substrate 1 by bonding.For the material of substrate 1 and the material of metallic plate 2, preferably by the combination not easy to crack under the effect of external force of the laminate of selecting them in the above-mentioned material.
At first, at the surperficial coating adhesive of substrate 1 or metallic plate 2, substrate 1 is bonded in metallic plate 2 in advance.After substrate 1 and metallic plate 2 bonding, heat etc., improve bonding force.In this case, metallic plate 2 uses in advance the metallic plate at single face lamination organic resin layer 3.
As the kind of adhesive, can be suitable for carbamate resins system, silicone modified resin, carbamide resin system, vinyl acetate emulsion system, epoxy resin, melmac system, phenol resin system, olefin resin, acrylic emulsion system, chloroprene-based, acrylonitrile-butadiene rubber system, styrene-butadiene-rubber is known adhesives such as cyanoacrylate system.
(organic resin layer)
Organic resin layer 3 is can be coated with organic resin coating on metallic plate 2 to make, and perhaps makes organic resin film in advance and obtains.
(i) material
(a) organic resin coating
Organic resin coating can use Thermocurable or thermoplastic cold coating, for example, and modified epoxy coating such as phenol-epoxy coating, urea-epoxy coating, amino-epoxy coating, epoxy-ester paint; For example, use the vinyl coating of ethlyene dichloride-vinyl acetate copolymer, the partly-hydrolysed thing of ethlyene dichloride-vinyl acetate copolymer, ethlyene dichloride-vinyl acetate-copolymer-maleic anhydride etc.; For example, epoxide modified-vinylite coating, epoxy amino modified-modified vinyl cold coating, acrylic resin such as vinylite coating, epoxy phenol modification-vinylite coating are that synthetic rubber such as coating, oil paint, phthalic resin coating, polyester coating, styrene-butadiene based copolymer are coating etc.
From the aspect of corrosion resistance and economy, coating weight is 1~200mg/dm 2, be preferably 10~100mg/dm 2
(b) organic resin film
For the material of organic resin film, mylar such as PETG, polybutylene terephthalate (PBT), PEN, ethylene glycol terephthalate-ethylene isophthalate copolymer, mutual-phenenyl two acid bromide two alcohol ester-M-phthalic acid butanediol ester copolymer or the resin that the two or more blend of these mylar are obtained; Polyethylene, polypropylene, ethylene-propylene copolymer and above-mentioned polymer carried out polymer after the maleic acid modification; Vistanex such as vinyl-vinyl acetate copolymer, ethylene-acrylic acid copolymer; 6-nylon, 6,6-nylon, 6, polyamides such as 10-nylon; Merlon; Polymethylpentene; And the blend that above-mentioned mylar and ionomer blend obtain can be suitable for.
Organic resin film is for using the formation of any individual layer produced in above-mentioned material, perhaps for using the formation of the multilayer that two or more above-mentioned resin materials produces.From the aspect of adhesive strength, corrosion resistance and the economy of the simplicity of organic resin film lamination operation, organic resin film, the thickness of organic resin film is preferably 10~100 μ m.
Organic resin film can also contain known pigment.For example, can be suitable for known inorganic pigments such as titanium dioxide, zinc white, white lead, iron oxide red, ultramarine, carbon black, graphite; Perhaps known organic pigments such as phthalocyanine, dioxazine, anthraquinone system, quinacridone, C lake red CAN'T, dioxazine violet.
Organic resin film is made in the following way: the resin particle that heating and melting utilizes above-mentioned material to constitute, its T die head from extruder to be extruded, and the system film becomes the film of desirable thickness.In this case, can also make in the following way: the heating and melting resin particle, its T die head from extruder directly is expressed on the substrate 1 (for example above-mentioned tin (Sn) coated steel sheet), carry out lamination.
The (ii) method of organic resin film lamination on metallic plate
The 1st method is following method: as mentioned above, the heating and melting resin particle directly is expressed into its T die head from extruder on the substrate 1 (for example above-mentioned Sn coated steel sheet), and lamination is on metallic plate 2.
The 2nd method is formed on method on the metallic plate 2 for using thermal bonding.In the thermal bonding, butt organic resin film on the metallic plate 2 that is heated to the bonding temperature range of organic resin film utilizes 1 pair roller to clamp organic resin film, pressurizes, with its crimping.
Need to prove that the use thermal bonding under the situation of tin coated steel sheet (metallic plate) 2, should be noted that following aspect with the organic resin film heat bonding.That is,, then can not get the good adhesive strength between organic resin film and the tin coated steel sheet if heat bonding does not carry out comparing under the quite low temperature with the fusing point of tin.On the other hand, organic resin film is implemented the single shaft direction or in length and breadth under the situation of the stretch process of biaxially oriented, need be at the heat fixation after carrying out stretch process under the high temperature more than the fusing point of resin.Therefore, importantly,, suitably select employed resin according to whether organic resin film is implemented stretch process.
That is, organic resin film is implemented under the situation of stretch process, needed to use fusing point to be lower than the resin of the fusing point of tin.On the other hand, do not implement under the situation of stretch process, can also not carry out the heat fixation after the stretch process, therefore can carry out heat bonding under the quite low temperature comparing, and not consider the fusing point of resin with the fusing point of tin.
The 3rd method is to have the method for using bonding organic resin film 3 of adhesive and metallic plate 2.In this case, the known adhesive of coating on the interface of the chemical treatment layer of the interface of organic resin film 3 and metallic plate 2 or organic resin film 3 and metallic plate 2 carries out bonding.Adhesive preferably uses for example Emulsion Adhesives such as vinyl acetate resin system, vinyl-vinyl acetate resins system, carbamide resin system, carbamate resins system.This be because above-mentioned adhesive all to fire safety, do not have on peculiar smell, the price also cheap.
(protective layer)
(i) material
Preferred protective layer 4 can be given excellent stain resistance, hear resistance, abrasion performance with material to kitchen panel.As such material, acrylic resin harder, that have anti-flammability, acrylic acid modified silicones, fluororesin or silica are applicatory.Silica can use the one matter film or utilize binding agents such as acrylic resin, acrylic acid modified silicones or fluororesin to strengthen the film that obtains.Thickness is preferably 5~30 μ m.If less than 5 μ m, then thin excessively, consider that from the aspect of stain resistance, hear resistance or abrasion performance effect is insufficient.On the other hand, if surpass 30 μ m, then blocked up, effect is saturated, and is uneconomical.
The (ii) method of protective layer lamination on organic resin film
Protective layer 4 is coated on the organic resin layer 3 of metallic plate 2 of lamination organic resin layer 3.Coating process is to use known method such as rolling method, spin-coating method, spraying process or curtain coating method to carry out.On the surface of the metallic plate 2 that not be coated with protective layer 4 sides pass through adhesive lamination substrate 1 thereafter.
(B) kitchen panel
Above-mentioned kitchen panel can cut off processing by specification in advance with material and come as kitchen panel, perhaps kitchen panel is arrived operation field with materials handling, except cutting off processing, thus serve as kitchen panel according to the set kitchen wall in scene and the size in other employed places.
As mentioned above, kitchen panel material and kitchen panel according to the 1st embodiment of the present invention, on substrate 1, form metallic plate 2, even therefore reduce the thickness of metallic plate 2, also can keep higher intensity, to materials easy to crack such as plasterboard are used under the situation of substrate 1, also can cut off processing, and not cause cracking simultaneously by metallic plate 2.In addition, can make the thickness attenuation of metallic plate 2, therefore can realize lightweight, carrying becomes easy.
Therefore, kitchen panel easily can be transported into operation field and easily cut off processing at the scene with material.In addition, the individual of general family can buy in the brand shop in countryside etc., easily is transported to the own home, and ownly easily processes according to the kitchen situation.
And, as substrate 1, use with the non-automatic incombustible material of inorganic matter as principal component, for example, plasterboard, calcium silicate board, cement slabstone, magnesium oxide plate, magnesium silicate plate, asbestos profiled sheeting, hydroxide aluminium sheet, volcano silicate fiber strengthen multi-layer sheet, ceramic paper or with the material that lamination obtains more than at least 2 kinds in these materials, therefore have excellent fire-resistance.As ceramic paper, except containing the ceramic fibre (Al more than 95% 2O 3: 40~60%, SiO 2: 60~40%) ceramic paper that also contains acrylate, acrylic resin, phenylethylene resin series and aluminum sulfate in addition is suitable for.Particularly, under the situation of using the hydroxide aluminium sheet, can realize the lightweight of kitchen panel, so the carrying of material becomes easy with material monolithic., use by adhesive more than 2 layers under the situation as substrate in lamination at interlayer.
In addition, comprise pigment, can give excellent aesthetic appearance by making organic resin layer 3.Therefore, can build and be suitable for the environment kitchen or that order is liked the personnel of kitchen operation.
In addition; in the superiors, have by acrylic resin, acrylic acid modified silicones, fluororesin, silica or silica and be selected from the protective layer 4 that the mixture between at least a above resin in these resins constitutes; therefore further improve the stain resistance of kitchen panel; in addition, can also give hear resistance, abrasion performance to kitchen panel.Therefore, can keep life-span of kitchen panel itself and remain kitchen cleaning for a long time.Need to prove, under the situation that protective layer 4 is not set, can also give excellent stain resistance by organic resin layer 3.
In addition, by using surface treated steel plate etc. to comprise the metallic plate 2 of strong magnetic material, can be on kitchen panel fixedly magnetite, have the clip of magnetite, so by magnetite on the kitchen panel or by clip fixing culinary art recipe on kitchen panel, thereby the energy limit is seen the recipe limit and is cooked.In addition, can on kitchen panel, fix utensil for cooking on the kitchen panel or by clip by magnetite.
(the 2nd embodiment)
(A) kitchen panel material
Fig. 2 is the sectional view of the kitchen panel of the 2nd embodiment of the present invention with material 102.
As shown in Figure 2, the kitchen panel of the 2nd embodiment with material 102 on the substrate 1 that constitutes by the non-automatic incombustible material that with the inorganic matter is principal component from down lamination metallic plate 2, printed layers 5, organic resin layer 3, protective layer 4 successively.And the kitchen panel of the 1st embodiment is that printed layers 5 is between metallic plate 2 and organic resin layer 3 with material 101 differences.The surface of printed layers 5 contacting metal plates 2 is provided with.
Need to prove, under the situation of multilayer organic resin film of using more than 2 layers, can also form printed layers 5 at the interlayer of organic resin film 3 as organic resin layer 3.
Printed layers 5 is by pattern (Hui handle) printed layers and on the spot (ベ タ) printed layers constitute, pattern printed layers shows apperances such as the surface detail, woven design, abstract patterns of for example wood grain, bag, natural leather; Can be when the field printing layer is given the background color of pattern printed layers with organic resin film 3 and metallic plate 2 heat bondings.Surface at organic resin film 3 forms from following order with pattern printed layers and field printing layer.The carrier (mixtures of solvent, resin and wax etc.) that forms the printing ink of printed layers 5 can use for example known material such as cellulose derivative such as celluloid, cellulose acetate, polyester urethane resin, but consider that from adaptation and this two aspect of thermal bonding wherein preferred celluloid-alkyd resins is a printing ink.
(on organic resin film, making the method for printed layers)
Before lamination organic resin film 3 and metallic plate 2, following formation printed layers 5.
Organic resin film is under the situation of individual layer, and printed layers 5 sets in advance the single face at organic resin film 3.Then, printed layers 5 is contacted with metallic plate 2, with organic resin film 3 laminations on metallic plate 2.In this case, preferably between metallic plate 2 and printed layers 5, get involved adhesive.
In addition, under the situation that the multilayer that organic resin film 3 is produced by the two or more material of use constitutes, printed layers 5 can be set, perhaps also can printed layers 5 be set on the surface of the organic resin film 3 that contacts with metallic plate 2 at the interlayer of organic resin film 3.
Interlayer at organic resin film 3 is provided with under the situation of printed layers 5, have printed layers 5 the layer and be not provided with printed layers the layer preferably carry out lamination by adhesive.
As method of printing on organic resin film, can use toppan printing, woodburytype, lithography or silk screen print method.
(B) kitchen panel
Same with the 1st embodiment, above-mentioned kitchen panel can cut off processing by specification in advance with material, thus serve as kitchen panel, perhaps kitchen panel is arrived operation field with materials handling, size according to the place of the set kitchen wall in scene and other uses is cut off processing, thus serves as kitchen panel.
As mentioned above, kitchen panel material 102 and kitchen panel according to the 2nd embodiment, except the kitchen panel of the 1st embodiment with also having printed layers 5 formation of material 101, so except the characteristic of the 1st embodiment, can also further give excellent aesthetic appearance.Therefore, can make for build be suitable for the kitchen or the kitchen in to carry out the range of choice of the environment that personnel liked of operation wideer.
(kitchen panel of embodiments of the present invention compares with the performance of material)
Below, based on said structure, to relatively investigating with the performance of material as the kitchen panel of embodiment 1~5 made and the result describes.
(embodiment 1)
As the substrate 1 that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare plasterboard.In addition, as metallic plate 2, preparing thickness of slab is that the steel plate of 0.2mm carries out the metallic plate that following processing obtains.That is, 10g/m is implemented on the two sides of steel plate 2The zinc plating, further chromate is carried out on its surface and handles, be covered in chromium (Cr) 25mg/m 2Chromate handle tunicle (Network ロ メ one ト handles epithelium).In addition, prepare the organic resin film as organic resin layer 3, this organic resin film comprises the titanium dioxide of 20 weight %, is that the polybutylene terephthalate (PBT) (PBT) of 50 μ m forms by thickness.
Then, after coated polyester was adhesive on the chromate treatment surface of metallic plate 2, metal heating plate 2 was formed on organic resin film 3 single face of metallic plate 2.
Next, with the surface of the metallic plate 2 of lamination organic resin film 3 one side opposition sides, the adhesive of coating carbamate system also makes dried thickness reach 130 μ m, again with plasterboard (substrate) 1 lamination on the surface of metallic plate 2, bonding plasterboard 1 and metallic plate 2.
And on organic resin film 3, coating acryl-modified silicone resin resin also makes dried thickness reach 20 μ m as protective layer 4.
So, the kitchen panel that obtains the substrate 1 that is made of plasterboard at the single face lamination organic resin film 3 of metallic plate 2 and protective layer 4 and in the another side lamination is with material 101.
(embodiment 2)
As the substrate 1 that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare calcium silicate board.In addition, as metallic plate 2, preparing thickness of slab is that the steel plate of 0.2mm carries out the metallic plate that following processing obtains.That is, 10g/m is implemented on the two sides of steel plate 2The zinc plating, again chromate is carried out on its surface and handles, be covered in chromium (Cr) 25mg/m 2Chromate handle tunicle.In addition, prepare the organic resin film as organic resin layer 3, this organic resin mould comprises the titanium dioxide of 20 weight %, is that the polybutylene terephthalate (PBT) (PBT) of 50 μ m forms by thickness.
Then, after coated polyester was adhesive on the chromate treatment surface of metallic plate 2, metal heating plate 2 was formed on organic resin film 3 single face of metallic plate 2.
Next, surface at the metallic plate 2 of the opposition side of lamination organic resin film 3 one sides, the adhesive of coating carbamate system also makes dried thickness reach 130 μ m, again with calcium silicate board (substrate) 1 lamination on the surface of metallic plate 2, bonding calcium silicate board 1 and metallic plate 2.
In addition, on organic resin film 3, fluorine resin coating also makes dried thickness reach 15 μ m as protective layer 4.
So, obtained in the single face lamination of metallic plate 2 organic resin film 3 and protective layer 4 and in the another side lamination kitchen panel of the substrate 1 that constitutes by calcium silicate board with material 101.
(embodiment 3)
As the substrate 1 that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare plasterboard.In addition, as metallic plate 2, preparing thickness of slab is that the steel plate of 0.2mm carries out the metallic plate that following processing obtains.That is, 10g/m is implemented on the two sides of steel plate 2The zinc plating, further chromate is carried out on its surface and handles, be covered in chromium (Cr) 25mg/m 2Chromate handle tunicle.In addition, prepare the organic resin film 3 as organic resin layer 3, this organic resin film 3 comprises the titanium dioxide of 20 weight %, is that the polybutylene terephthalate (PBT) (PBT) of 50 μ m forms by the thickness that is formed with field printing layer 4.
Then, after coated polyester is adhesive on the chromate treatment surface of metallic plate 2, metal heating plate 2, with above-mentioned organic resin film 3 laminations at the single face of metallic plate 2 and make field printing layer 4 contacting metal plate 2.
Next, surface at the metallic plate 2 of the opposition side of lamination organic resin film 3 one sides, the adhesive of coating carbamate system also makes dried thickness reach 120 μ m, further with plasterboard (substrate) 1 lamination on the surface of metallic plate 2, bonding plasterboard 1 and metallic plate 2.
And on organic resin film 3, coating acryl-modified silicone resin resin also makes dried thickness reach 10 μ m as protective layer 4.
So, obtained in the single face lamination of metallic plate 2 organic resin film 3 and protective layer 4 and in the another side lamination kitchen panel of the substrate 1 that constitutes by plasterboard with material 102.
(embodiment 4)
As the substrate 1 that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare ceramic paper.In addition, as metallic plate 2, preparing thickness of slab is that the steel plate of 0.2mm carries out the metallic plate that following processing obtains.That is, 10g/m is implemented on the two sides of steel plate 2The zinc plating, further chromate is carried out on its surface and handles, be covered in chromium (Cr) 25mg/m 2Chromate handle tunicle.In addition, prepare the organic resin film as organic resin layer 3, this organic resin film comprises the titanium dioxide of 20 weight %, is that the polybutylene terephthalate (PBT) (PBT) of 50 μ m forms by thickness.
Then, after coated polyester was adhesive on the chromate treatment surface of metallic plate 2, metal heating plate 2 was with the single face of organic resin film 3 laminations at metallic plate 2.
Next, on the surface of the metallic plate 2 of the opposition side of lamination organic resin film 3 one sides, the adhesive of coating carbamate system also makes dried thickness reach 130 μ m, further multilayer ceramic paper (substrate) 1, bonded ceramics paper 1 and metallic plate 2.
So, the kitchen panel that obtains the substrate 1 that is made of ceramic paper at the single face lamination organic resin film 3 of metallic plate 2 and in the another side lamination is with material 101.
(embodiment 5)
As the substrate 1 that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare to comprise the hydroxide aluminium sheet of acrylic resin and paper pulp.In addition, as metallic plate 2, preparing thickness of slab is that the steel plate of 0.1mm carries out the metallic plate that following processing obtains.That is, 10g/m is implemented on the two sides of steel plate 2The zinc plating, further chromate is carried out on its surface and handles, be covered in chromium (Cr) 25mg/m 2Chromate handle tunicle.In addition, preparation is as the organic resin film of organic resin layer 3, this organic resin film is that the polybutylene terephthalate (PBT) (PBT) of 50 μ m forms by the thickness that is formed with printed layers 4, and this two-layerly constitutes this printed layers 4 by the pattern printed layers of wood grain apperance and field printing layer.
Then, after coated polyester is adhesive on the chromate treatment surface of metallic plate 2, metal heating plate 2, with above-mentioned organic resin film 3 laminations at the single face of metallic plate 2 so that the field printing layer contacting metal plate 2 among the printed layers 4.
Next, on the surface of the metallic plate 2 of the opposition side of lamination organic resin film 3 one sides, the adhesive of coating carbamate system also makes dried thickness reach 120 μ m, further the above-mentioned hydroxide aluminium sheet of lamination (substrate) 1.
And on organic resin film 3, coating acryl-modified silicone resin resin also makes dried thickness reach 10 μ m as protective layer 4.
So, the kitchen panel that obtains the substrate 1 that is made of the hydroxide aluminium sheet that comprises acrylic resin and paper pulp at the single face lamination organic resin film 3 of metallic plate 2 and protective layer 4 and in the another side lamination is with material 102.
(comparative example 1)
As the substrate that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare plasterboard.In addition, as metallic plate, preparing thickness of slab is that the steel plate of 0.6mm carries out the metallic plate that following processing obtains.That is, 10g/m is implemented on the two sides of steel plate 2The zinc plating, further chromate is carried out on its surface and handles, be covered in chromium (Cr) 25mg/m 2Chromate handle tunicle.
Then, the adhesive that the coating carbamate is on the chromate treatment surface of metallic plate also makes dried thickness reach 130 μ m, further lamination plasterboard (substrate), bonding plasterboard and metallic plate.
So, obtain the kitchen panel material of the substrate that constitutes by plasterboard in the single face lamination of metallic plate.
(comparative example 2)
As the substrate that utilizes with the inorganic matter non-automatic incombustible material formation that is principal component, prepare plasterboard.In addition, prepare organic resin film, this organic resin film comprises the titanium dioxide of 20 weight %, is that the polybutylene terephthalate (PBT) (PBT) of 50 μ m forms by the thickness that is formed with field printing layer similarly to Example 3.
After the coating carbamate is adhesive on plasterboard (substrate) surface, by carbamate is adhesive, the above-mentioned organic resin film of lamination and make field printing layer contact plasterboard on plasterboard, thereafter, the heating plasterboard is with the single face of above-mentioned organic resin film lamination at plasterboard.
Next, on organic resin film, coating acryl-modified silicone resin resin also makes dried thickness reach 10 μ m as protective layer.
So, obtain the kitchen panel material of lamination organic resin film and protective layer on the single face of the substrate that constitutes by plasterboard.
(performance evaluation)
About the kitchen panel material of embodiment 1~5 and comparative example 1~2 making, stain resistance, easy cuttability and resistance to cracking are estimated.
(stain resistance)
At the resin face of kitchen panel with the top layer of material, utilize the felt pen (Off エ Le ト ペ Application) of black to draw, place after 24 hours, utilize the cloth that has flooded ethanol carefully to wipe, perusal remains in the degree of the felt pen touch mark of resin face, estimates with following benchmark.
◎ mark: can not confirm felt pen touch mark fully.
Zero mark: confirmed practical few felt pen touch mark of degree out of question residual.
△ mark: the less felt pen touch mark of the degree that confirms residual to go wrong in the practicality.
* mark: confirmed the felt pen touch mark of certain degree residual.
(cuttability easily)
Use shearing devices such as portable circular saw, cut off processing, estimate the shape in the cross section after cutting off.If on the cross section of metallic plate, do not have bending or significant warpage, then be designated as good (representing with zero mark in the table of Fig. 3), the situation of bending or significant warpage will be arranged on the cross section of metallic plate or situation about can not cut off fully is designated as bad (in the table of Fig. 3 with * mark represent).
(resistance to cracking)
After kitchen panel carried out 90 ° of Bending Processing with material, substrate cracking and substrate disconnects (Qie り From さ れ from kitchen panel with material) situation be designated as bad (the table of Fig. 3 with * mark represent), do not have cracking and substrate and kitchen panel to be designated as well (representing with zero mark in the table of Fig. 3) substrate with the situation of the coherent state of material.
Relatively investigate by aforesaid performance, obtain the result shown in the table of Fig. 3.According to its result, the kitchen panel of embodiment 1~5 is excellent and can utilize portable circular saw easily to cut off with the stain resistance of material.For the thickness of metallic plate as can be known, particularly, in the situation of the purposes of kitchen panel being cut off processing with the material use carpenter with portable circular saw, if used thickness is that the thin metallic plate of 0.1~0.3mm is as substrate, then can utilize the carpenter easily to cut off with portable circular saw, therefore the cross section becomes the good shape of crudy (Ga り on the bodyguard), can easily carry out the inching of size etc.
In addition, though unlisted in the table, from light-weighted aspect, the thickness of metallic plate is preferably below the 0.5mm as can be known.Therefore, under some situation, can also be the scope of 0.1~0.5mm, wideer than the scope of 0.1~0.3mm.Even thickness of slab surpasses 0.5mm, also can make, but consider existing problems from the aspect of lightweight or economy.
In addition, as can be known the kitchen panel of embodiment 1~3,5 with material owing to have protective layer on the top layer, so scoring resistance (anti-defect is paid I) or abrasion performance excellence since on substrate the lamination metallic plate, so when applying external force (being difficult to pulverize) not easy to crack.
Relative therewith, therefore comparative example 1 can not utilize portable circular saw to cut off because the thickness of slab of metallic plate is thicker, owing to do not have organic resin layer and protective layer, so stain resistance is also poor.In addition, comparative example 2 is not owing to there is the lamination metallic plate, so resistance to cracking is poor, the substrate cracking is pulverized.
More than, describe this invention in detail by embodiment, but scope of the present invention is not limited to the example that above-mentioned embodiment specifically provides, do not break away from the present invention and want the distortion of the above-mentioned embodiment of point range to be contained in scope of the present invention.
Industrial applicibility
Kitchen panel of the present invention is difficult for ftractureing under the effect of external force with material and kitchen panel, and in addition, even the shearing devices such as use portable circular saw also can easily cut off processing, the shape in the cross section after the cut-out is also good. In addition, owing to can realize lightweight, carrying easily. Moreover, owing to have excellent aesthetic appearance, can give beautiful outward appearance to the kitchen. In addition, owing to have stain resistance, heat resistance, abrasion performance, so can keep for a long time the life-span of kitchen panel and remain kitchen cleaning. In addition, by magnetite, with the clip of magnetite, can use recipe, utensil for cooking fixing culinary art of kitchen panel.
So, kitchen panel of the present invention can be used in kitchen use with material and kitchen panel. In addition, except kitchen panel, kitchen panel for example also is applicable to the health panel with material.

Claims (24)

1. kitchen panel material is characterized in that it has:
The substrate that constitutes by the non-automatic incombustible material that with the inorganic matter is principal component;
Be formed on the metallic plate on the aforesaid substrate; With
Be formed on the organic resin layer on the above-mentioned metallic plate.
2. kitchen panel material as claimed in claim 1 is characterized in that, the thickness of above-mentioned metallic plate is 0.1~0.5mm.
3. kitchen panel material as claimed in claim 2 is characterized in that, the thickness of above-mentioned metallic plate is 0.1~0.3mm.
4. as each described kitchen panel material of claim 1~3, it is characterized in that it has the protective layer that is formed on the above-mentioned organic resin layer.
5. kitchen panel material as claimed in claim 4 is characterized in that the material of above-mentioned protective layer is: acrylic resin; Acrylic acid modified silicones; Fluororesin; Silica; Perhaps silica be selected from the mixture of at least a above resin in these resins.
6. as each described kitchen panel material of claim 1~5, it is characterized in that above-mentioned is that the non-automatic incombustible material of principal component is that plasterboard, calcium silicate board, cement slabstone, magnesium oxide plate, magnesium silicate plate, asbestos profiled sheeting, hydroxide aluminium sheet, volcano silicate fiber strengthen multi-layer sheet, ceramic paper or with the material that lamination obtains more than at least 2 kinds in these materials with the inorganic matter.
7. as each described kitchen panel material of claim 1~6, it is characterized in that above-mentioned metallic plate contains strong magnetic material.
8. as each described kitchen panel material of claim 1~7, wherein, above-mentioned organic resin layer is tunicle or the organic resin film that is formed by organic resin coating.
9. kitchen panel material as claimed in claim 8 is characterized in that above-mentioned organic resin film is provided with printed layers at downside.
10. kitchen panel material as claimed in claim 8 is characterized in that above-mentioned organic resin film has sandwich construction, and is provided with printed layers at interlayer.
11., it is characterized in that above-mentioned organic resin layer contains pigment as each described kitchen panel material of claim 1~7.
12. a kitchen panel is with the manufacture method of material, it is the non-automatic incombustible material of the principal component manufacture method as the kitchen panel usefulness material of substrate for using with inorganic matter, it is characterized in that this manufacture method has following operation:
Side surface lamination organic resin layer at metallic plate;
Above-mentioned by the adhesive lamination on the opposite side surface of above-mentioned metallic plate is the non-automatic incombustible material of principal component with the inorganic matter.
13. kitchen panel as claimed in claim 12 is characterized in that with the manufacture method of material the thickness of above-mentioned metallic plate is 0.1~0.5mm.
14. kitchen panel as claimed in claim 13 is characterized in that with the manufacture method of material the thickness of above-mentioned metallic plate is 0.1~0.3mm.
15. as the manufacture method of each described kitchen panel of claim 12~14, it is characterized in that, on above-mentioned organic resin layer, form protective layer with material.
16. kitchen panel as claimed in claim 15 is characterized in that with the manufacture method of material the material of above-mentioned protective layer is: acrylic resin; Acrylic acid modified silicones; Fluororesin; Silica; Perhaps silica be selected from the mixture of at least a above resin in these resins.
17. as the manufacture method of each described kitchen panel of claim 12~16 with material, it is characterized in that above-mentioned is that the non-automatic incombustible material of principal component is that plasterboard, calcium silicate board, cement slabstone, magnesium oxide plate, magnesium silicate plate, asbestos profiled sheeting, hydroxide aluminium sheet, volcano silicate fiber strengthen multi-layer sheet, ceramic paper or with the material that lamination obtains more than at least 2 kinds in these materials with the inorganic matter.
18., it is characterized in that above-mentioned metallic plate contains strong magnetic material as the manufacture method of each described kitchen panel of claim 12~17 with material.
19. as the manufacture method of each described kitchen panel of claim 12~18 with material, wherein, above-mentioned organic resin layer is tunicle or the organic resin film that is formed by organic resin coating.
20. kitchen panel as claimed in claim 19 is characterized in that with the manufacture method of material above-mentioned organic resin film is provided with printed layers at downside.
21. kitchen panel as claimed in claim 19 is characterized in that with the manufacture method of material above-mentioned organic resin film has sandwich construction, and is provided with printed layers at interlayer.
22., it is characterized in that above-mentioned organic resin layer contains pigment as the manufacture method of each described kitchen panel of claim 12~18 with material.
23. a kitchen panel, it uses each described kitchen panel of claim 1~11 to form with the material manufacturing.
24. a kitchen panel, it is to use each described kitchen panel of claim 12~22 to manufacture with the manufacture method of material.
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CN111886132A (en) * 2018-03-29 2020-11-03 日本制铁株式会社 Coated metal plate and joint member having the same

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WO2009069464A1 (en) 2009-06-04

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