Three summary of the invention
A kind of with low cost in order to produce, and promote easy energy efficient engine, the present invention has adopted brand-new solution.Motor adopts rotor and the box-like structure of stator pack, and rotor rotates without acceptance of persons at the stator internal winding central shaft power is transmitted during working procedure.Complete machine is made of jointly four housing parts, two cover rotor assemblies, output shaft, internal and external casing, nest.Four housing parts are installed side by side, and complete machine inside is partitioned into three spaces, i.e. two rotor chamber up and down, middle drive cavity.The inner cover rotor assembly of placing of each rotor chamber, rotor assembly is constituted by two opposed double-leafs of intersection or four-lobe rotor.Place gear train in the middle drive cavity.There are two types of A, B in this engine gear system, and the gear difference of two types of uses, the function that reaches are also slightly different.The gear that is provided with three types in drive cavity inside is respectively output shaft gear, internal and external casing gear, nest.The transmission system that is made of above three kinds of gears realizes that promptly the trade-off rotation between rotor blade realizes again the expansive force of cylinder is passed to output shaft.In housing one side of motor, be provided with two cover gas ports up and down respectively, contain a suction port in every cover gas port, a relief opening.In each rotor chamber, the position of spending with gas port opposed 180 is provided with spark plug.In the rotor chamber, cavity has been divided into 4 or 8 cylinders, has made complete machine inside be provided with 8 or 16 cylinders up and down altogether by two cross one another double-leafs or four-lobe rotor.During engine rotation, carry out air inlet, compression, expansion, exhaust process simultaneously between the cylinder that the trade-off of interdigitated rotor running makes, thereby realize that motor turns round continuously.
The significant beneficial effect of the present invention is.
1. complete machine only is made up of tens members, and partial component is identical, low cost of manufacture, and it is easy to produce with maintenance.
2. rotor is done in housing without acceptance of persons and is rotated, and vibrations and frictional force are very little in the running.
3. the air exchange system of cylinder adopts the porting of valveless mechanism, reduces complete machine weight and volume.
4. have only during rotor rotation and quicken and slow down, inertia can transmit, and no to-and-fro motion makes limit speed higher.
5. the present invention has A and two kinds of gear trains of B, and the A system can make complete machine change to 32 cylinders by 8 cylinders, and the B system can make two alternately actings of rotor chamber up and down, realizes the power inferred-zero, the torque curve homogenization.
6. output shaft rotates a week, and rotor rotation 1/2 or 1/4 week, scavenging efficiency is still fine during high speed rotating.
7. the ignition way of fuel oil can use compression-ignited or Spark ignition type, when using Spark ignition type, only needs lasting sparking of spark plug or high heat are got final product, and need not to take into account the pre-ignition problem, and ignition timing is very accurate.
8. the sealing of rotor chamber is, the lubricating system of drive cavity, and the cooling system of housing respectively is an independence, processing ease.
9. direction was opposite when torque curve arrived zero, and curvature is constant, and energy transformation ratio of the present invention is than the conventional engines height.
10. when the spark plug with rotor chamber also changed a cover gas port into, the present invention promptly changed pump or pneumatic equipment into.
Five embodiments
1. the various parts of motor
Be illustrated in figure 1 as the motor schematic appearance, from figure, can recognize, motor shape of the present invention be one cylindric, the output shaft of motor leans out from two end faces up and down of cylinder, to be used to connect load equipment.Side at cylinder is provided with two cover gas ports up and down, and every cover gas port is provided with a suction port and a relief opening.In the opposite side of the cylinder position corresponding, be provided with a plurality of spark plugs, and more close relief opening one end in its position is to be used to shorten the time of ignition timing with gas port.
Be illustrated in figure 2 as the longitudinal profile schematic representation of motor, the all important components of complete machine have been indicated among the figure, and show their position and function intuitively, observing schematic representation can understand, the output shaft of this motor (1) is positioned at the central axis position of complete machine, in the center portion of motor is the drive cavity of complete machine, has placed two nests (2,3) parallel with output shaft in this chamber, and this nest (2,3) is fixed on the housing.Its not only with output shaft (1) gear engagement, also be enclosed within output shaft on last internal and external casing (4,5) and down internal and external casing (6,7) be meshed.At the two ends up and down of motor is two rotor chamber, has placed a cover rotor assembly in each rotor chamber respectively, and rotor assembly is by last double runner rotor (8,10) and the opposed formation of intersecting of following double runner rotor (9,11).Rotor chamber up and down among the present invention in the complete machine is arranged to put side by side by 4 housings with middle drive cavity and is constituted, and it is respectively case top lid (12), upper shell (13), lower shell body (14), housing lower cover (15).A plurality of housing bolts (17) that a plurality of spark plugs (16) and stationary housing are arranged in the outer installment of motor.
Be depicted as the horizontal section schematic representation and the rotor chamber schematic representation of motor as Fig. 3,4, what be positioned at the central axis position among the figure is the output shaft (1) of motor, outside output shaft, be provided with the rotor assembly that a cover is made of double runner rotor (8) (9) in the rotor chamber, the sidewall of cavity is provided with relief opening (19), suction port (20).By two double runner rotors rotor chamber is divided into 4 space X 1, X2, X3, X4, these 4 spaces are the cylinder of motor just.Work as this motor, then X1 is carrying out compression stroke among the figure, and X2 is carrying out expansion stroke, and X3 is carrying out aspirating stroke, and X4 is carrying out exhaust stroke.Position with opposed 180 degree of gas port and close slightly relief opening on motor body is provided with spark plug (16), in order to shorten the time of ignition timing, increases complete machine power, so spark plug is arranged on the position of close relief opening one end.The housing of motor is that row puts side by side, is provided with a plurality of housing bolts hole (18) at each shell rim place, to be used to that housing bolt (17) is passed, housing is fixed.
Be illustrated in figure 5 as the transmission system schematic representation of motor, the transmission system of motor can be used A and two kinds of systems of B among the present invention, and two kinds of gear differences that system uses, function are also slightly different.Its effect all is that double runner rotor carries out the trade-off rotation about making, and gives output shaft with the transmission of power after the gas expansion when rotating.Different is when using the A system to connect, can use four-lobe rotor to constitute rotor assembly, the manufacturing high power engine.When use B system connected, the rotor in the rotor chamber up and down of motor can differ several angle, and rotor chamber replaces the purpose of doing work to reach up and down, makes the engine output power inferred-zero, and makes the torque curve homogenization.The connecting means unanimity of two groups of transmission systems among the figure.Its method is for being with two inner sleeves (5) (6) in two ends up and down at output shaft gear, and two inner sleeves can freely rotate around output shaft.Also be with outer sleeve (4) (7) on inner sleeve (5) (6), two outer sleeves can freely rotate around inner sleeve.End at each sleeve pipe all is provided with gear, be provided with 2 nests in parallel (2) (3) in the left and right sides of output shaft, gear on it not only is meshed with gear on the output shaft also and is meshed with gear on the internal and external casing, thus the rotation of the system of realization.Among the present invention up and down the profile of internal and external casing be consistent, the profile of 2 nests is consistent, processes 2 and get final product the saving manufacture cost so only need use the same method when manufacturing.
Be depicted as the various component figures of forming transmission system as Fig. 6,7,8, the main member of rotation system is output shaft, internal and external casing, nest.They are divided into A group member and B group member.
Wherein the pattern of A group member is, output shaft (1A) is a main shaft elliptic gear (22) of having fixed an off-centre in the center portion of main shaft (21), outer sleeve (4A) (7A) is made of outer sleeve keyway (24) and outer sleeve sun gear (26), and inner sleeve (5A) (6A) is made of inner sleeve keyway (25) and inner sleeve sun gear (27).In shape, outer sleeve (4A) is (7A) (6A) short than inner sleeve (5A), and its internal diameter is bigger than the external diameter of inner sleeve.During installation with outer sleeve (4A) (7A) be enclosed within inner sleeve (5A) (6A) on, again inner sleeve (5A) (6A) is enclosed within on the output shaft (1A), inner sleeve keyway this moment (25) pass outer sleeve and expose fully with outer sleeve keyway (24) side by side row put.Two nests (2A) with (3A) be same member, when mounted two reverse 180 degree of nests and be installed in inner housing on parallel with output shaft are got final product.Nest (2A), (3A) are made of two sun gear A (30) and an elliptic gear A (31), and elliptic gear A wants eccentric being fixed on the nest axle, and its eccentric distance is consistent with the elliptic gear on the output shaft.With in cogging, the gear ratio of elliptic gear A (31) is 1: 1 on the elliptic gear on the output shaft (22) and the nest, and the gear ratio of two the sun gear A (30) on the sun gear on each sleeve pipe (26) (27) and the nest is 2: 1.When in-engine rotor assembly was made of four-lobe rotor, the gear ratio of two the sun gear A (30) on sun gear on each sleeve pipe (26) (27) and the nest was 4: 1.
Wherein the pattern of B group member is, output shaft (1B) is in the center portion of main shaft (21), has fixed a uninfluenced main shaft sun gear (23), so shockproof when output shaft rotates.Outer sleeve (4B) (7B) is made of outer sleeve keyway (24) and outer sleeve elliptic gear (28), and inner sleeve (5B) (6B) is made of inner sleeve keyway (25) and inner sleeve elliptic gear (29).Serve as with reference to differing an angle of 90 degrees, outer sleeve being enclosed within on the inner sleeve with internal and external casing with two elliptic gears (28) and (29) when mounted.Two nests (2B) with (3B) also be same member, equally the anti-turnback of another nest is fixed on the inner housing during installation.Nest is to be made of two elliptic gear B (33) and a sun gear B (32), and two elliptic gear B (33) want eccentric being fixed on the nest axle.When two elliptic gear B differ an angle of 90 degrees man-hour adding, two rotor chamber up and down then of the present invention replace acting.With in cogging, the gear ratio of sun gear A (32) can be 1: 1 and also can arbitrarily set on sun gear on the output shaft (23) and the nest, following motor acting principle Figure 13, Figure 14 set according to 1: 1 o'clock, and the gear ratio of two the elliptic gear B (33) on elliptic gear on each sleeve pipe (28) (29) and the nest is 2: 1.
The combined method of A group transmission system is identical with the combined method of B group transmission system, just its gear difference that adopts.To differ 90 degree fixing as B being organized two elliptic gear B (33) angle of nest (2B) on (3B) in the transmission system, then two interior cylinders of rotor chamber up and down of motor hocket when acting, thereby make motor inferred-zero when outputting power, and make the torque curve homogenization.
Be illustrated in figure 9 as the scale drawing of A and B two sleeve gear systems, two figure up and down that are positioned at the left side among the figure are A group gear train schematic representation, and two figure up and down that are positioned at the right side are B group gear train schematic representation.
In A group gear train, 30 and 31 is an integral body, and it is respectively a spur wheel and an elliptic gear, and 26 and 27 in the middle of being positioned at is two spur wheels, and it connects two double runner rotors respectively, the 22nd, be fixed on the elliptic gear on the output shaft.31 to be meshed with 22 in cogging, its gear ratio is 1: 1.26,27 be meshed with 30, its gear ratio is 2: 1, and when using 4 vane rotors to constitute rotor assembly, its gear ratio is 4: 1.When engine operation, when output shaft (1) uniform motion, the nest about it (2A) (3A) is done variable motion, so the sun gear that is meshed with it (26) (27) is done variable motion, so two double runner rotors are done variable motion up and down, realize four strokes.
In B group gear train, 32 and 33 is an integral body, and it is respectively spur wheel and an elliptic gear, and 28 and 29 in the middle of being positioned at is two elliptic gears, and it connects two double runner rotors respectively, the 23rd, be fixed on the spur wheel on the output shaft.32 being meshed with 23 in cogging, its gear ratio is also can arbitrarily set at 1: 1.28,29 be meshed with 33, its gear ratio is 2: 1.When engine operation, during output shaft (1) uniform rotation, the nest about it (2B) (3B) also moves with uniform velocity, so the elliptic gear that is meshed with it (28) (29) is done variable motion, so two double runner rotors are done the speed change rotation up and down.Again because double runner rotor is connected with elliptic gear, so by B group gear train, the present invention's interior cylinder variation of rotor chamber up and down differs 90 degree.Make motor when work, upper and lower cavity is not to do work simultaneously, but alternately acting.So among the present invention, but complete machine inferred-zero when power is exported, and can export uniform moment of torsion.
Be the rotor assembly schematic representation of motor as shown in figure 10, what be positioned at the left side among the figure is the rotor assembly that double runner rotor constitutes, and what be positioned at the right side is the rotor assembly that four-lobe rotor constitutes.All be provided with rotor aperture (34) and rotor macropore (35) on each double runner rotor and four-lobe rotor, be respectively arranged with keyway in each hole, the keyway on this keyway and the internal and external casing is complementary, and is used for rotor is fixed on internal and external casing.The rotor that wherein is provided with rotor aperture (34) is enclosed within on the inner sleeve, and the rotor that is provided with rotor macropore (35) is enclosed within on the outer sleeve.When using double runner rotor, rotor chamber is divided into 4 cylinders, and when using four-lobe rotor, rotor chamber is divided into 8 cylinders.
Also the present invention can be reduced to 3 housings and constitute complete machine,, make the present invention become the mini engine of one 4 cylinder to reduce by 1 rotor chamber.When using the A mode to connect, can change double runner rotor into four-lobe rotor, the meshed gears ratio is 4: 1 on this moment quill gear and the nest, be provided with 16 cylinders altogether in two rotor chamber up and down, each rotor chamber is provided with two cover gas ports, opposed two cylinders do work simultaneously, and the present invention's this moment becomes the high power engine of one 32 cylinder.
For forming 4 housing structures of motor, be respectively case top lid (12), upper shell (13), lower shell body (14), housing lower cover (15) as shown in figure 11.Case top lid wherein (12) with housing lower cover (15) but shape is consistent, upper shell (13) with lower shell body (14) but shape consistent, they are the position difference of spark-plug hole.Using the same method during manufacturing processes two with every, again spark-plug hole is drilled in corresponding position and gets final product, thereby can reduce manufacture cost of the present invention.The central position of the case top lid of this motor (12) and housing lower cover (15) all is provided with an output shaft hole (36), the two ends of output shaft is leant out when being used for fixing output shaft, connects load equipment.Central position at upper shell (13) and lower shell body (14) all is provided with collar aperture (37), and this hole size just can allow outer sleeve (4) (7) pass.It act as internal and external casing by penetrating in the drive cavity, exposes the keyway on the internal and external casing in rotor chamber, exposes the gear on the internal and external casing in drive cavity, and rotor blade torsion is delivered to drive cavity.Between upper shell (13) and lower shell body (14), also be provided with 4 gear axis holes (38), be used for two nests are fixed in the drive cavity and parallel with output shaft.
Stator of the present invention is to be arranged side by side by 4 housings to put, and fixes with a plurality of bolts (17) around the housing.4 housings are partitioned into three spaces, upper, middle and lower with complete machine.Space, up and down wherein is a rotor chamber, the inner rotor assembly of placing, and middle space is a drive cavity, the inner gear train of placing.The housing of forming motor is provided with semi-circular breach, and the breach capable assembling becomes the scavenge port of motor.All be provided with a cover gas port in each rotor chamber, it includes a suction port (20), a relief opening (19).Distance between two gas ports (19) (20) equates with blade end thickness on the double runner rotor.Be provided with spark-plug hole (39) with opposed 180 degree of gas port and deflection relief opening one end on the housing, 2 spark-plug holes (39) are set in each rotor chamber of complete machine.Spark-plug hole is to reduce the time of ignition timing from the nearer slightly purposes of relief opening.
Be the sealing system of cylinder as shown in figure 12, the sealing means of motor is that seal ring (43), scavenging bar (44) (45) (46) and sealing cylinder (49) are installed on double runner rotor among the present invention.Each double runner rotor is provided with circular groove (40), seal ring (43) is installed in circular groove, two opposed surface of contact of rotor are provided with the shared seal ring (43) of lower rotor part on, after two rotor combinations 3 seal rings in upper, middle and lower are installed altogether.On the blade of rotor, be provided with blade groove (41), be placed with scavenging bar (44) in the blade groove, following scavenging bar (45), outer scavenging bar (45), they obtain elasticity by spring sheet (47).Going up the scavenging strip in addition is the angle bar shape, also plays a part inner and another rotor outer wall sealing of blade.At the end of each blade, be positioned at blade groove (41) and be provided with two blade circular holes (42) up and down, cylindrical spring (48) and sealing cylinder (49) are installed in the blade circular hole.Sealing cylinder (49) is a small-sized cylindrical body, is provided with two row's grooves at opposed 180 degree of the outer circumferential walls of cylinder, when mounted the scavenging bar is inserted its both sides, and its effect is the scavenging bar to be connected prevent to leak gas between cylinder.
2. the working procedure of motor
After will making up, promptly finished the installation process of an interdigitated rotor engine with upper-part.Gear train that its inside is contained constitute complete machine power train, lubricating system be set in power train, be provided with in boring on the motor body that spark plug constitutes complete machine igniting system, the cylinder that is separated out between by rotor and housing forms burning system, by on the gas port that pieces together of lower shell body constitute that ventilation is, the housing outer wall can be made cooling system, cooling system can adopt air-cooled or water-cooled, constitute inertial system by the weight of rotor self, and when cylinder expansion, the inertial force between rotor can transmit mutually.When ato unit, need earlier the spark plug energising, make spark plug continue sparking or make the wire that contacts with gas be in high hot state, its heat during greater than the fuel burning-point again rotary output axis get final product ato unit.Igniting advantage of the present invention is that spark plug is not to begin the energising igniting when gas pressure is the highest, but but constantly all at the red heat state of switching on and striking sparks or being in fire fuel.But, need not to worry gas by phenomenons such as backfires, because the distinctive motion mode of rotor makes gas at when compression contact sparking plug not, contact sparking plug again when gas reaches maximum pressure is so firing mode of the present invention is more special.In the selection of spark plug, also can use showing tremendous enthusiasm head with hot delay effect.Compression ratio of the present invention in addition is very high, reaches as high as 70: 1, so can use compression-ignited igniting, without limits, can use ethanol when using fuel, and gasoline, diesel oil, hydrogen, any inflammable gas such as biogas are fit to popularize as power.
When ventilation, the present invention only needs that pore is set and gets final product on housing, need not to be provided with any ventilation valve mechanism, rotates because carry out trade-off among the present invention between double runner rotor, so natural aspiration and the mode of feeling elated and exultant are adopted in air inlet and exhaust, have increased the complete machine power-weight ratio.
As shown in figure 13, be rotor trade-off principle of rotation figure, what show among the figure is that the motor that double runner rotor constitutes rotor assembly is installed.The present invention is because of the gearing of A or B gear train, and when gas expanded, interlobate rotating manner was the trade-off rotating manner.Constituting the principle of carrying out this kind rotation between blade is: the power about gas acts on when expanding on the rotor blade equates, promptly forward equates with two power of negative sense on two blades, two double runner rotors should be done in the opposite direction with speed and rotate this moment, but because two rotors all connect transmission system, promptly two rotors are indirect being meshing with each other, again because in transmission system, be provided with elliptic gear, so the arm of force two rotor interphase interactions is different, and this arm of force changes.When output shaft is in 0 when spending, the arm of force between two rotors just equates, promptly the active force between two rotors equates that this moment, output shaft did not have moment of torsion output, rotates by inertia between rotor and advances.In the operation process of motor, the equal moment of the arm of force is moment between two rotors, adopts double runner rotor as motor, this instant value output shaft whenever carry out 180 when spending once, afterwards, arm of force difference is reverse between rotor, make 1 week of rotor rotation, output shaft rotated for 2 weeks.When adopting four-lobe rotor as motor, the value that this moment equates is whenever carried out 90 degree once at output shaft, and the arm of force difference between rotor is reverse afterwards, makes rotor rotation during 1 week, and output shaft rotated for 4 weeks.Indicate at output shaft as Figure 13 and to turn to 180 when spending, the rotation process of double runner rotor by 0 degree.Turn to 30 when spending at output shaft, rotor (8) arm of force begins the arm of force greater than rotor (9), so it travels forward under the effect of expansive force and drives rotor (9), when output shaft turns to 60 when spending, the arm of force between rotor (8) and rotor (9) continues to increase, turn to 90 when spending up to output shaft, arm of force difference maximum between rotor (8) and rotor (9), and no longer increase, when output shaft turns to 120 when spending, arm of force difference between rotor (8) and rotor (9) begins to reduce, rotor this moment (8) continue to drive rotor (9) motion, when output shaft turns to 150 when spending, and the arm of force difference change between rotor (8) and rotor (9) very little, but this moment, rotor (8) arm of force still was greater than the arm of force of rotor (9), be that output shaft still has moment output, when output shaft turns to 180 when spending, the arm of force of rotor (8) equates again with the arm of force of rotor (9), this moment, arm of force difference equaled 0, the output of output shaft non-moment.Above process has promptly been finished the time of a stroke, and 4 cylinders in the rotor chamber have just been finished expansion, exhaust, air inlet, compression process.Because the position of spark plug is not herein, but a little near relief opening one end, so this moment pressurized gas do not light.Continue to rotate forward as output shaft, then the arm of force of rotor (9) begins the arm of force greater than rotor (8).Gas after compression this moment contacts with spark plug, and gas is lighted and expanded, and rotor (9) begins to drive rotor (8) and travels forward, and realizes the differentiation of an arm of force difference new round, and realizes stroke next time, makes the present invention realize continuous running.
As the schematic diagram of Figure 14,15 for taking a breath between cylinder of the present invention and doing work, this figure shows is the ventilation principle of motor when double runner rotor is installed, and when motor was equipped with double runner rotor, output shaft rotated 720 degree, rotor rotation 360 degree are promptly finished once acting circulation.Suppose output shaft in 0 degree position, the arm of force difference between rotor A and rotor B is 0 at this moment, i.e. motor non-moment output, and they just are in alternate position.On rotor A, be provided with rotor blade A1 and rotor blade A2, rotor blade B1 and rotor blade B2 are set on rotor B.Turn to 180 when spending when output shaft as shown in figure 15, motor is finished stroke procedure one time, i.e. A1, and B1 realizes aspirating stroke; B1, A2 realizes compression stroke; A2, B2 realizes expansion stroke; B2, A1 realizes exhaust stroke.When output shaft turns to 360 when spending, A1, B1 realizes compression stroke; B1, A2 realizes expansion stroke; A2, B2 realizes exhaust stroke; B2, A1 realizes aspirating stroke.When output shaft turns to 540 when spending, A1, B1 realizes expansion stroke; B1, A2 realizes exhaust stroke; A2, B2 realizes aspirating stroke; B2, A1 realizes compression stroke.When output shaft turns to 720 when spending, A1, B1 realizes exhaust stroke; B1, A2 realizes aspirating stroke; A2, B2 realizes compression stroke; B2, A1 realizes expansion stroke.More than be an acting circulation of rotor, work on, then carry out with cocycle once more between rotor as motor.
Do a circulation time for motor as shown in figure 16, the torque curve figure of this motor and available engine.Curve 1 is torque curve figure of the present invention among the figure, as can be seen from the figure, torque curve of the present invention is non-cosine curve, because used elliptic gear among the present invention as transmission system, thus the arm of force between two double runner rotors change, and when the output shaft uniform rotation, the variance ratio of arm of force difference is very little between two double runner rotors, arm of force difference is when the highest, and the speed of variation just begins to slow down, so the change in torque speed of this motor is straight line.When motor turned round continuously, the torque curve of the present invention's output was a continuous skew lines that has knuckle, begin turnover when moment of torsion arrives zero, and curvature was constant.Curve 2 is the torque curve of three-apexed rotor formula motor among the figure, and curve 3 is torque curves of reciprocating engine, and they all are cosine curves.Torque curve of the present invention is the straight line that has knuckle, so the present invention has higher energy conversion efficiency, is more suitable for being applied to energy-conservation and high-power type equipment and uses.
Described above is the principle of the present invention as motor, output shaft of the present invention rotates and the rotation of rotor can reverse mutually, when the spark plug in the rotor chamber of the present invention also being changed into a cover gas port, be that each rotor chamber of complete machine that double runner rotor constitutes is provided with two cover gas ports, each rotor chamber of complete machine that four-lobe rotor constitutes is provided with the quadruplet gas port, and then the present invention becomes a pump or the moving equipment of gas-liquid.