CN101849728A - Collosol counter stiffener and manufacturing equipment and method thereof - Google Patents
Collosol counter stiffener and manufacturing equipment and method thereof Download PDFInfo
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- CN101849728A CN101849728A CN200910133342A CN200910133342A CN101849728A CN 101849728 A CN101849728 A CN 101849728A CN 200910133342 A CN200910133342 A CN 200910133342A CN 200910133342 A CN200910133342 A CN 200910133342A CN 101849728 A CN101849728 A CN 101849728A
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Abstract
The invention discloses a collosol counter stiffener and manufacturing equipment and a method thereof. The counter stiffener comprises a base fabric layer and a collosol film layer, wherein the base fabric layer is prepared by a self-preparation oven, has higher temperature and has concave-convex area, an upper surface and a lower surface, and the upper surface and the lower surface have unstitched gaps; the collosol film layer is prefabricated and cooled and has substantially same and even thickness; the base fabric layer and the collosol film layer applied on the upper surface and the lower surface are mutually connected by rolling to form a whole body, and the purpose that the surface of the collosol film layer and the surface of the base fabric layer are complemented, permeated and tightly contacted is realized. Meanwhile, the invention discloses manufacturing equipment comprising an oven, a material loading device and a rolling device, wherein the oven heats and prepares the base fabric layer, the material loading device can be arranged with the collosol film layer and is arranged on two sides of the upper surface and the lower surface of the base fabric layer so as to ensure that the collosol film layer can be simultaneously applied on the upper surface and the lower surface of the base fabric layer, and the upper collosol film layer and the lower collosol film layer are rolled by the base fabric layer into a whole. The technology can greatly save times for using the base fabric and collosol material and obtain high-quality products capable of preventing chap and preventing from dropping caused by layering; and the overall equipment is simple and has low cost.
Description
Technical field
The present invention relates to a kind of port treasured and manufacturing equipment thereof and method, especially in shoe-making field, use the port treasured of melten gel.
Background technology
What the manufacture method of collosol counter stiffener adopted in the shoe industry at present is to drench film or spreading process: the base cloth through cooling forming at first is provided, and this class base cloth adopts the shape of about 100 yards one volumes for ease of transportation and production usually; Adopt to drench then on the base cloth that is applied to the above-mentioned rolling that has machined fully on the PUR that film or frictioning mode will directly be heated into melting state and form collosol counter stiffener; For reduce the finished product separating delamination phenomenon that the two gap on temperature of base cloth and melten gel forms as far as possible, therefore in the technology of drenching film or frictioning, the base cloth that provides also needs heat temperature raising to form the port treasured with melten gel to cooperate technology.
Yet there are a lot of shortcomings in the prior art.Prior art during collosol counter stiffener, adopts the mode of drenching film or frictioning in preparation usually, the PUR with good fluidity (especially drenching the film mode) of heat is coated in prepare on the base cloth that moulding finishes, and cooling becomes final product then.The shortcoming of this type of mode is: for guaranteeing the good flowability of colloid, add a large amount of paraffin and rosin in its composition, these compositions will influence the quality of melten gel greatly, cause and reduce, occur crack performance service life.The also very easily mobile loss that causes on the use amount of the melten gel of the simultaneously this good fluidity of heat also is difficult to control simultaneously its thickness.
In addition, base cloth can be out of shape the generation hot-spot or be damaged behind the heat temperature raising once more, causes the waste of material; And finish also easy deformation of processing, its integral body of cooling back, need cut out once more; The glue part also crack performance can occur simultaneously, and firmness is not enough between melten gel and the base cloth, is prone to layering, obscission.Because base cloth is generally the web-like of certain-length, so also can produce in a large number leftover pieces end to end when using, more seriously its roll-shape can make final products also have crooked stress, has caused the appearance of above-mentioned breakoff phenomenon more.Also have owing to adopt above-mentioned material and technology, also waste greatly simultaneously makes that also the product bondline thickness is inconsistent in the use of melten gel, has caused the aggravation of disengaging, lamination.
Summary of the invention
For solving the problems of the technologies described above a kind of novel collosol counter stiffener and manufacturing equipment and the method for the invention provides.
Wherein novel collosol counter stiffener comprises: base cloth layer and through the rolling two-sided melten gel rete with essence uniform thickness of described base cloth layer that sticks on.Described melten gel rete is the prefabricated melten gel film with uniform thickness before rolling; Described base cloth layer is the higher temperature that has for going out from the preparation baking oven before rolling, and has the base cloth that relief region reaches the upper and lower surface of not sewing up the slit.Described melten gel film through describedly permeate with described base cloth surface complementarity after rolling, contact closely with higher temperature, strong bonded.
Be profile, internal structure and the combination that reaches above-mentioned collosol counter stiffener, a kind of preparation equipment also is provided, it comprises that base cloth prepares baking oven, melten gel film feeding device and rolling device; Described oven interior has the base cloth that adds hot preparation, and the prefabricated melten gel film with uniform thickness is set on the described feeding device; The base cloth that goes out from baking oven has higher temperature and has relief region and do not sew up the upper and lower surface in slit, the described feeding device of laying the melten gel film is set at the upper and lower surface both sides of base cloth layer, so that described melten gel film can stick on two surfaces of described base cloth layer simultaneously, and by the rolling of rolling device so that described melten gel film permeates with the surface complementarity of described base cloth, contacts closely, strong bonded is integral.
As one embodiment of the present of invention, the described base cloth that comes from baking oven sticks rolling with described prefabricated membrane after preliminary rolling again.And rolling device can also comprise the part that sticks that the described melten gel rete on the described feeding device is sticked on described base cloth face; With described up and down melten gel rete and the rolling all-in-one-piece of described base cloth layer are rolled solid part.
Advantage of the present invention is exactly, and scrim material and melten gel loss are few, the layering of finished product compact structure difficult drop-off, and melten gel is prefabricated and the effective difficult be full of cracks of physics and chemistry, whole process equipment is simple, cost is low.These will specifically be set forth in the back.
Description of drawings
Fig. 1 is the generalized section of base cloth among the present invention;
Fig. 2 is the generalized section of collosol counter stiffener among the present invention;
Fig. 3 is the present device schematic diagram.
The specific embodiment
What Fig. 1 showed is the profile of base cloth layer 22.Base cloth layer 22 is in preparation baking oven 1 and after going out, it still has higher temperature, and this temperature is the normal preparation temperature that base cloth had not need extra control device or equipment.And the temperature of this moment will make base cloth layer 22 have having relief region and not sewing up the upper and lower surface in slit 221 as shown in the figure, so pack according to the certain-length web-like owing to coming from preparation baking oven 1 and being different from the prior art simultaneously, therefore length factor in the present technique can be ignored, and the bending stress of the base cloth inside of being caused because of the web-like packing is destroyed and the waste of leftover pieces also is reduced to minimum.And the described contour structures of the base cloth in the present technique does not have in the prior art, because the base cloth layer of prior art cools off, slit on it is also sewed up because of cooling, forms web-like for ease of transporting simultaneously, and base cloth layer of the prior art also has been rolled into smooth finished form.
Certainly, in order to obtain certain thickness product, also can adopt in the present technique and stick glued membrane 51, carried out the pre-adjustment of thickness before 52, as shown in Figure 3, the base cloth layer 21 that pre-press equipment 3 will come from baking oven 1 carries out pre-stamped, forms the comparatively smooth shape of certain thickness scope, so that last rolling combination and reach predetermined product thickness.Because it is higher that the base cloth layer 21 of this moment goes out its temperature of own baking oven, the result of this precompressed just is convenient to obtain the overall leveling of preset thickness product and base cloth layer, the upper and lower surface that it can not change the relief region that still exists on the base cloth layer and not sew up slit 221.
Difference in present technique and the prior art on the contour structures of base cloth layer, be owing to process technology in the present technique guarantees, and these relief region reach the feasible rolling possibility that is combined into thereafter of the upper and lower surface of not sewing up slit 221, and had a large amount of contacts area and space, made glue tightr with combining of base cloth.
What Fig. 2 showed is the generalized section of the final products of the present technique after rolling strong bonded.Have higher temperature and have relief region and do not sew up the base cloth layer 22 of the upper and lower surface in slit 221, it all sticks the prefabricated melten gel rete 51 with the identical uniform thickness of essence that forms in two surfaces up and down, 52, make the melten gel rete can fill up the described concave-convex surface zone and the slit 221 of base cloth layer 22 accordingly through rolling (being generally rolling) then, form complementary infiltration, contact closely, the two strong bonded.Melten gel film in the present technique is ready-made membranaceous product, because present technique adopts roll forming, does not therefore need to consider flowability problem of the prior art, so does not need harmful substances such as paraffin and rosin in the melten gel film.Therefore life of product improves greatly.The melten gel film this also guaranteed as characteristics of uniform thickness materials controlled and product evenly, not only save the quality that cost has also improved product, prevent the concentrated and layering that comes off because of the caused stress of uneven thickness.In addition, because base cloth layer 22 comes from baking oven, prefabricated melten gel rete and its temperature difference temperature difference more of the prior art are lower, and melten gel layer homogeneous thickness also guaranteed himself uniform thermal deformation, make the product thickness after the processing even, stress is little, be difficult for layering comes off.
What Fig. 3 showed is production equipment of the present invention, and this equipment comprises as shown in the figure: base cloth prepares baking oven 1, and base cloth layer 2 is produced according to existing technology temperature therein and heats; Base cloth layer 21 is in baking oven 1 and after going out, it carries out the adjustment of monnolithic case through pre-press equipment 3 to it, formation is through the base cloth layer 22 of precompressed, so that subsequent production requires is smooth, and relief region on its partial face and slit still are retained because of the temperature that it has; Be arranged on base cloth layer 22 upper and lower surface both sides after the precompressed, the feeding device 41,42 of melten gel rete be installed, so that the prefabricated melten gel rete 51,52 of uniform thickness can stick the upper and lower surface of described base cloth layer simultaneously; With the rolling device of melten gel rete 51,52 and the base cloth layer 22 firm rolling collosol counter stiffeners 8 that are combined into one, it can comprise and sticks part 61,62 with what the described melten gel rete 51,52 on the described feeding device 41,42 sticked on described base cloth face; With described up and down melten gel rete 51,52 is rolled solid part 71,72 with described base cloth layer 22 rolling all-in-one-pieces.Rolling surface complementarity infiltration, close contact, the strong bonded all-in-one-piece collosol counter stiffener 8 of just obtaining through described rolling device.Complete equipment realize to connect by base cloth layer, and realizes arranging along the direction of the direction of motion V of base cloth layer among Fig. 3.
The collosol counter stiffener 8 that is processed into through the said equipment because use be base cloth layer 21 from baking oven with temperature, the melten gel rete does not need to form mobile simultaneously, therefore do not need extra firing equipment, its final products collosol counter stiffener 8 also can be realized the easiest cooling by the mode of cooling naturally, reduces cost and consumes.
This shows product provided by the present invention and its manufacturing equipment, method, saved materials, simplified and produce and equipment that even, the quality firm and durable of the outward appearance glue-line of product is creative than prior art simultaneously.
The multiple functional structure and the embodiment that are disclosed among the present invention all obtain embodying and protection by claim, and any resulting enlightenment of drawings and Examples shown in according to the present invention is among the scope that all falls into the present invention and protected.
Claims (9)
1. collosol counter stiffener comprises:
Base cloth layer, described base cloth layer have a higher temperature for what go out from the preparation baking oven, and have relief region and do not sew up the upper and lower surface in slit;
Through the melten gel rete with the identical uniform thickness of essence prefabricated and cooling, described melten gel rete sticks mutually with the upper and lower surface of described base cloth layer;
Described base cloth layer and described melten gel rete be by the rolling one that is interconnected to form, and reach described melten gel rete and described base cloth the surface complementarity infiltration, contact closely.
2. collosol counter stiffener as claimed in claim 1 is characterized in that: described base cloth layer has the smooth shape of essence for process is pre-rolling.
3. collosol counter stiffener as claimed in claim 1 or 2 is characterized in that: described melten gel rete becomes web-like, and progressively launches to stick with described base cloth layer from web-like.
4. equipment of making collosol counter stiffener as claimed in claim 1 comprises:
Add the base cloth that hot preparation forms described base cloth layer and prepare baking oven;
The feeding device of described melten gel rete can be installed, and it is arranged on the upper and lower surface both sides of described base cloth layer, so that described melten gel rete can stick the upper and lower surface of described base cloth layer simultaneously; With
Rolling device, it is with described melten gel rete and described base cloth layer are rolled into one up and down.
5. equipment as claimed in claim 4 is characterized in that: described rolling device comprises:
Described melten gel rete on the described feeding device is sticked on the part that sticks of described base cloth face; With
Described melten gel rete up and down and the rolling all-in-one-piece of described base cloth layer are rolled solid part.
6. equipment as claimed in claim 4, it is characterized in that: it also comprises the pre-press equipment that the described base cloth layer that comes from described baking oven is carried out precompressed, it is arranged between described baking oven and the described feeding device, so that before sticking described melten gel rete, forms the base cloth layer of essence flat form.
7. method of making collosol counter stiffener as claimed in claim 1 comprises:
Provide and add the base cloth that hot preparation forms described base cloth layer and prepare the baking oven step;
The feeding device that described melten gel rete can be installed step is provided, and described feeding device is arranged on the upper and lower surface both sides of described base cloth layer, so that described melten gel rete can stick the upper and lower surface of described base cloth layer simultaneously; With
The rolling device step is provided, and described rolling device is with described melten gel rete and described base cloth layer are rolled into one up and down.
8. method as claimed in claim 7, it is characterized in that: the described rolling device step that provides comprises providing to stick part steps and provide rolls solid part steps, the described part that sticks sticks on described base cloth face with the described melten gel rete on the described feeding device, describedly rolls solid part described up and down melten gel rete and described base cloth layer are rolled into one.
9. method as claimed in claim 7, it is characterized in that: the pre-press equipment step also is provided, described pre-press equipment step provides baking oven step and described providing between the feeding device step described, the described base cloth layer that described pre-press equipment will come from described baking oven carries out precompressed, so that described base cloth layer is before sticking described melten gel rete, form the base cloth layer of essence flat form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910133342A CN101849728A (en) | 2009-04-02 | 2009-04-02 | Collosol counter stiffener and manufacturing equipment and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910133342A CN101849728A (en) | 2009-04-02 | 2009-04-02 | Collosol counter stiffener and manufacturing equipment and method thereof |
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| Publication Number | Publication Date |
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| CN101849728A true CN101849728A (en) | 2010-10-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910133342A Pending CN101849728A (en) | 2009-04-02 | 2009-04-02 | Collosol counter stiffener and manufacturing equipment and method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104824914A (en) * | 2015-04-03 | 2015-08-12 | 东莞市捷仕美鞋材有限公司 | Hot melt adhesive cotton hard pad manufacturing method |
| CN104824911A (en) * | 2015-04-03 | 2015-08-12 | 东莞市捷仕美鞋材有限公司 | Hot melt adhesive cotton hard pad manufacturing method |
| CN104908185A (en) * | 2015-05-15 | 2015-09-16 | 庄广福 | Abnormal shape sheeted hot melt adhesive counter rapid shaping method and rapid shaping machine |
| WO2024103545A1 (en) * | 2022-11-17 | 2024-05-23 | 达亚帆布(上海)有限公司 | Fabric structure and manufacturing method therefor |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1286163A (en) * | 1999-08-26 | 2001-03-07 | 中国人民解放军总后勤部军需装备研究所科技开发部 | Method for making laminated shell fabric for all-weather clothes |
| CN2689748Y (en) * | 2004-02-20 | 2005-04-06 | 广州信良鞋材有限公司 | Composite rubber film middle sole cloth |
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2009
- 2009-04-02 CN CN200910133342A patent/CN101849728A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1286163A (en) * | 1999-08-26 | 2001-03-07 | 中国人民解放军总后勤部军需装备研究所科技开发部 | Method for making laminated shell fabric for all-weather clothes |
| CN2689748Y (en) * | 2004-02-20 | 2005-04-06 | 广州信良鞋材有限公司 | Composite rubber film middle sole cloth |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104824914A (en) * | 2015-04-03 | 2015-08-12 | 东莞市捷仕美鞋材有限公司 | Hot melt adhesive cotton hard pad manufacturing method |
| CN104824911A (en) * | 2015-04-03 | 2015-08-12 | 东莞市捷仕美鞋材有限公司 | Hot melt adhesive cotton hard pad manufacturing method |
| CN104908185A (en) * | 2015-05-15 | 2015-09-16 | 庄广福 | Abnormal shape sheeted hot melt adhesive counter rapid shaping method and rapid shaping machine |
| CN104908185B (en) * | 2015-05-15 | 2017-08-25 | 庄广福 | A kind of precious quick molding method in special-shaped sheet PUR port and rapidform machine |
| WO2024103545A1 (en) * | 2022-11-17 | 2024-05-23 | 达亚帆布(上海)有限公司 | Fabric structure and manufacturing method therefor |
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Application publication date: 20101006 |