Preparation method of xylitol micro powders
Technical field
The invention belongs to technical field of functional sugar production, particularly by Xylitol melting, cooling, stirred crystallization, stirring pulverizing, sizing screening being prepared the production technique of xylitol micro powders.
Technical background
Xylitol micro powders is widely used in the food service industrys such as Xylitol lozenge, chewing gum, the mouthfeel of the end product that its particle size distribution range and mobile directly impact are corresponding and end product manufacturer's ease of use.Explore that particle size distribution range is narrow, good product mobility, xylitol micro powders production technique that purity is high, be that each large Xylitol manufacturing enterprise is always at problems of concern.
At present, the production technique known of xylitol micro powders is mechanical disintegration (comprising Universalpulverizer, turbine pulverizing mill, Icing Sugar machine, shredder) method.But because Xylitol fusing point low (92-96 ℃) therefore adopts comminuting method can produce because of mechanical energy and gives birth to the phenomenon that heat bonds, bring great difficulty for the classification techniques such as screening, selection by winnowing.Because the friability of xylitol crystal is very strong, thus the micro powder product of pulverizer acquisition, granularity is generally partially thin, and particle size range distributes wide, does not meet the specification of quality of product.
In addition, European patent EP 1424319B1 has introduced and has adopted spraying drying to prepare the technique of xylitol micro powders.But because the vitreum invert point of Xylitol is too low, even transfer air intake and air outlet temperature very lowly, the yield of micro mist also only has about 10%, and major part is all pasted on wall.Application is restricted.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of preparation method of xylitol micro powders, to solve the above deficiency of mechanical disintegration and spray drying technology.
The step that the technical solution adopted for the present invention to solve the technical problems comprises is: preparation melting Xylitol, the fragmentation of stirring decrease temperature crystalline, hot soft junction crystal block body, sieve the xylitol micro powders that obtains good fluidity, even particle distribution by specification again.The concrete technology step is as follows:
1, the preparation of melting Xylitol: the melting Xylitol refers to xylitol purity more than 99%, and water content is lower than 5% melt liquid shape Xylitol.This can directly be obtained through multiple-effect evaporation or vacuum concentration by the Xylitol scavenging solution, and when concentrated, temperature is controlled at 75-200 ℃ and is advisable, and temperature is crossed low slowly concentrated, and it is yellow that excess Temperature then can gradually become; Also can be obtained through high-temperature fusion by xylitol crystal, temperature is controlled at 93-250 ℃ and is advisable, and temperature is unsuitable too high, avoids repeatedly heating, and prevents the variable color of Xylitol liquid; All can obtain to melt to the xylitol liquid of vitreous state by above-mentioned dual mode.
2, stir decrease temperature crystalline: will melt to the xylitol liquid of vitreous state in the step 1, stir cooling, mixing speed is 5-20 rev/min.Along with the reduction wall of temperature will slowly produce small crystal grain, because the effect of stirring is so that crystal grain spreads in whole container, so that the liquid molten Xylitol in the whole container produces crystalline particle, naked eyes can be seen.Continue to stir until fully crystallization, retrogradation to soft dough shape, this moment, temperature was about 75-95 ℃.
3, the fragmentation of hot soft junction crystal block body: only there are 5 minutes in the state that the melting Xylitol is in hot soft junction crystal block body, stirs with 50-200 rev/min faster rotational speed, and is broken rapidly to hot magma body to stir the shearing force that produces.Along with the progressively reduction of temperature, obtain gradually the white xylitol powder of good fluidity.
Positively effect of the present invention be adopt xylitol powder that this preparation technology obtains through screening can obtain good fluidity, particle size distribution range is narrow, purity is more than 99%, satisfactory food grade xylitol micro powders product.
Embodiment
The invention will be further described below in conjunction with embodiment.
Embodiment 1
Take by weighing 1500g crystal Xylitol, add in the electromagnetic oven pan, 210 ℃ of heating and meltings stir simultaneously, make to be heated evenly, and melt to fully transparently, and pure liquid is aobvious weak yellow, and stopped heating slowly stirs cooling, and mixing speed is 10 rev/mins.Along with the reduction of temperature, produce white crystals in the bottom of pot, along with stirring rapidly diffusion, subsequently, pure liquid generation fusion-crystallization also produces crystal grain.Continue to keep 10 rev/mins speed to stir, until form gradually soft dough shape.Strengthen rotating speed to 60 rev/min, the software agglomerate is stirred rapidly fragmentation, can obtain the xylitol powder of dark white.Can obtain 70-200 purpose xylitol micro powders through screening, amount to 526g.
Embodiment 2
Take by weighing 1500g crystal Xylitol, add in the electromagnetic oven pan, 160 ℃ of heating and meltings stir simultaneously, make to be heated evenly, melt to fully transparent, pure liquid color duskiness, stopped heating slowly stirs cooling, mixing speed is 8 rev/mins.Along with the reduction of temperature, produce white crystals in the bottom of pot, along with stirring rapidly diffusion, subsequently, pure liquid generation fusion-crystallization also produces crystal grain.Continue to keep 8 rev/mins speed to stir, until form gradually soft dough shape.Strengthen rotating speed to 60 rev/min, the software agglomerate is stirred rapidly fragmentation, can obtain the xylitol powder of white.Can obtain 70-200 purpose xylitol micro powders through screening, amount to 603g.
Embodiment 3
Take by weighing 1500g crystal Xylitol, add in the electromagnetic oven pan, 120 ℃ of heating and meltings stir simultaneously, make to be heated evenly, melt to fully transparent, pure liquid color duskiness, stopped heating slowly stirs cooling, mixing speed is 5 rev/mins.Along with the reduction of temperature, produce white crystals in the bottom of pot, along with stirring rapidly diffusion, subsequently, pure liquid generation fusion-crystallization also produces crystal grain.Continue to keep 5 rev/mins speed to stir, until form gradually soft dough shape.Strengthen rotating speed to 56 rev/min, the software agglomerate is stirred rapidly fragmentation, can obtain the xylitol powder of white.Can obtain 70-200 purpose xylitol micro powders through screening, amount to 635g.