CN101838000A - Method for producing metallurgical aluminum oxide by using iron-containing solution of aluminum chloride - Google Patents

Method for producing metallurgical aluminum oxide by using iron-containing solution of aluminum chloride Download PDF

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CN101838000A
CN101838000A CN201010161885A CN201010161885A CN101838000A CN 101838000 A CN101838000 A CN 101838000A CN 201010161885 A CN201010161885 A CN 201010161885A CN 201010161885 A CN201010161885 A CN 201010161885A CN 101838000 A CN101838000 A CN 101838000A
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resin
aluminum chloride
hour
hydrochloric acid
aluminum oxide
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郭昭华
魏存弟
杨殿范
池君洲
王永旺
董宏
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China Shenhua Energy Co Ltd
Shenhua Zhungeer Energy Co Ltd
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China Shenhua Energy Co Ltd
Shenhua Zhungeer Energy Co Ltd
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Abstract

The invention relates to a method for producing metallurgical aluminum oxide by using iron-containing solution of aluminum chloride as a raw material, which comprises: 1, introducing the iron-containing solution of aluminum chloride to a resin column to obtain refined solution of aluminum chloride; 2, concentrating the refined solution obtained by the step 1 under vacuum, cooling the concentrated liquid, and performing crystallization and solid-liquid separation to obtain crystalline aluminum chloride; and 3, calcining the crystalline aluminum chloride obtained by the step 2 to obtain a metallurgical aluminum oxide product. The method has the advantages of simple production process, easy production process control, low production cost and stable product quality.

Description

A kind of method with iron content liquor alumini chloridi production metallurgy grade aluminum oxide
Technical field
The present invention relates to a kind of technology of producing aluminum oxide, especially is the technology of raw material production metallurgical-grade aluminum oxide with the iron content liquor alumini chloridi.
Background technology
Metallurgical-grade aluminum oxide is the important source material that is used for the electrolysis production metallic aluminium.In industrial production, all metallurgical-grade aluminum oxide products all obtain from alkali systems at present, and the sodium aluminate solution that is about to alkalescence makes aluminium hydroxide by the method that kind of branch or carbon divide, then through calcining preparation metallurgical-grade aluminum oxide.It is low to have iron-holder via the aluminum oxide of alkali systems preparation, and production technique is simple relatively, and energy consumption is low, to advantages such as the corrodibility of equipment are little, is fit to large-scale commercial production.It is produced the raw material that aluminum oxide adopted and is mainly bauxite.
Along with the rapid expansion of Chinese aluminum oxide production capacity, the demand of bauxite also increases substantially.According to US Geological Survey (USGS) statistics, China's explored reserves of bauxite at present is 700,000,000 tons, to the demand status of bauxite, can only keep about 20 years production according at present.In addition, Chinese most bauxite exploitation and smelting difficulty are big.In order to keep the ordinary production of aluminum oxide enterprise, China needs a large amount of bauxite of import every year.
Along with the exhaustion day by day of bauxite resource and the rapid expansion of aluminum oxide production capacity, adopting other aluminum-containing mineral or containing waste slag of aluminum is that raw material extracts aluminum oxide, is that the useful of alumina producing replenished.Because these raw materials are different with the chemical constitution and the reactive behavior of bauxite, in extracting alumina process, adopt acid system sometimes, promptly prepare aluminum oxide via tart aluminum chloride or alum liquor.
" a kind of preparation method of alumina " disclosed as patent CN200610017139.2, the employing circulating fluid bed coal ash is a raw material, through hydrochloric acid or sulfuric acid dissolution, make aluminum chloride/alum liquor, prepare metallurgical-grade aluminum oxide through condensing crystal, calcining, the molten deironing of alkali again.
Patent CN1107807 discloses " preparing aluminium hydroxide technology with coal gangue ", is raw material with the coal gangue, obtains wherein aluminum oxide with hydrochloric acid or sulfuric acid to leach.
Patent CN1334240 discloses " utilizing kaolinite (soil) to produce the technology of ultrapure aluminum oxide ", and kaolinite (soil) and acid-respons are generated aluminum salt solution, removes impurity such as de-iron, titanium again with alkali reaction.More than these methods all be with aluminum-containing mineral or to contain waste slag of aluminum be raw material, extract aluminum oxide through acid system.Advantages such as it is simple that acid system has technology, and energy consumption is low, and the waste residue amount is few.But in acidic solution, impurity such as iron exist with highly stable ionic species, are difficult to remove, so contain impurity such as more iron in the alumina product of acid system preparation usually.At this problem, deironing in basic solution usually, it is molten to be about to the aluminum oxide alkali that acid system obtains, and make it to change into soluble sodium metaaluminate, and iron becomes ferric hydroxide precipitate, through solid-liquid separation iron is removed.Address in three patents as the front and all to adopt this method deironing.This technology of acid back alkali earlier that adopts makes complex manufacturingization, has also increased production cost.Therefore, exploitation is a kind of is that the method for raw material direct production metallurgical-grade aluminum oxide is significant with ferruginous acid chlorization aluminum solutions.
Summary of the invention
The objective of the invention is at above-mentioned the deficiencies in the prior art, providing a kind of is the method for feedstock production metallurgical-grade aluminum oxide with the liquor alumini chloridi, and wherein liquor alumini chloridi contains iron.
Provided by the present invention is the method for feedstock production metallurgical-grade aluminum oxide with the iron content liquor alumini chloridi, may further comprise the steps:
(1) the iron content liquor alumini chloridi is fed the resin column deironing, make refined crystalline aluminium chloride liquid;
(2) step (1) gained refined liquid is carried out negative pressure and concentrate, the liquid after concentrating obtains crystal aluminum chloride after cooling, crystallization, solid-liquid separation;
(3) the resulting crystal aluminum chloride calcining of step (2) is obtained the metallurgical-grade aluminum oxide product.
In the step of the method for the invention (1): the iron content liquor alumini chloridi is fed the macroporous type cationic resin column carry out degree of depth deironing, make refined crystalline aluminium chloride liquid, treatment temp is room temperature~90 ℃, and preferable range is 60~80 ℃; The pickling liquor flow velocity be 1~4 times of resin volume/hour, preferable range be 2~3 times of resin volumes/hour; The mode that goes out on advancing below the pickling liquor during processing is by resin column, and solution is piston-like and upwards flows in the resin space.Resin column can adopt the mode of single-column or twin columns polyphone.
Described macroporous type resin cation (R.C.) can be selected D001,732,742,7020H, 7120H, JK008 or SPC-1 resin for use.
After described macroporous type resin cation (R.C.) absorption is saturated, make resin recover adsorptive power through wash-out and regeneration, elution requirement is: eluent adopts the hydrochloric acid of water or 2~10wt%, and preferable range is 3~5wt%; Eluting temperature is room temperature~60 ℃, and the eluent consumption is 1~3 times of resin volume, the eluent flow velocity be 1~3 times of resin volume/hour, eluent passes through resin column in the enterprising mode that goes out down during wash-out; Adopt the hydrochloric acid of 2~10wt% during regeneration, preferable range is 3~5wt%, and temperature is room temperature~60 ℃, and the hydrochloric acid consumption is 1~2 times of resin volume, the hydrochloric acid flow velocity be 1~3 times of resin volume/hour, hydrochloric acid passes through resin column in the enterprising mode that goes out down during regeneration.
In the described step (2): step (1) gained refined liquid is carried out negative pressure concentrate, concentrate pressure and be-0.03~-0.07MPa, preferable range is-0.04~-0.06MPa; Thickening temperature is 50~110 ℃, and preferable range is 70~80 ℃; Liquid cooling after concentrating is separated out crystal aluminum chloride, obtains the crystal aluminum chloride product through solid-liquid separation.
In the described step (2), in when cooling, the crystal weight that control is separated out account for the former weight of refined crystalline aluminium chloride liquid 40~65% between, most of aluminum chloride crystallization is separated out, and impurity such as minute quantity iron(ic) chloride are still stayed in the middle of the solution because concentration is lower.The residue mother liquor returns refined liquid condensing crystal again.When Recycling Mother Solution arrives certain number of times, when foreign matter content is higher, need carries out the resin deironing again to mother liquor and handle, or use it for anything else in addition.
Described solid-liquid separation can adopt the routine operation method, uses centrifugation or vacuum belt filter.
In the described step (3): at 900~1200 ℃, preferable range is 950~1100 ℃, carries out calcining and decomposing, obtains the metallurgical-grade aluminum oxide product with the crystal aluminum chloride product that obtains in the step (2).
Described calcining can be adopted one-part form calcining or sectional type calcining.One-part form calcining is that calcination time 1~4 hour obtains alumina product after the thermolysis with crystal aluminum chloride direct heating to 900~1200 ℃.The sectional type calcining is at first crystal aluminum chloride to be heated 1~2 hour at 300~500 ℃, and most of crystal aluminum chloride is decomposed, and is warming up to 900~1200 ℃ of calcinings 1~3 hour then, obtains alumina product.
The beneficial effect that the present invention had is that compared with prior art, production technique is simple, production process is easy to control, low, the constant product quality of production cost.The present invention selects for use the iron content liquor alumini chloridi as raw material, adopts the method deironing of resin absorption, compares with the technology of alkaline process deironing in the past, and this method operation steps is simple, production cost is low, good iron removal effect.Utilize the resulting alumina product of method of the present invention, its Al 2O 3Content is not less than 98.9wt%, Fe 2O 3Content is not higher than 0.004wt%, SiO 2Content is not higher than 0.02wt%, Na 2O content is not higher than 0.08wt%, all reaches or is higher than in People's Republic of China's non-ferrous metal industry standard " (YS/T 274-1998 aluminum oxide " purity requirement to the metallurgical-grade aluminum oxide first grade.Fe wherein 2O 3And Na 2O content is than the low several times of 0.02wt%, 0.5wt% of standard.
Description of drawings
Fig. 1 is a process flow sheet of the present invention.
Embodiment
Further describe method of the present invention with the following examples in conjunction with the accompanying drawings, but therefore the present invention is not subjected to any restriction.
Embodiment 1
Chemical ingredients of table 1 liquor alumini chloridi (g/L) and pH value
Composition ??Al 2O 3 ??Fe 2O 3 ??SiO 2 ??TiO 2 ??CaO ??MgO ??K 2O ??Na 2O ??pH
Solution 1 ??85.60 ??1.09 ??0.11 ??0.005 ??0.97 ??0.44 ??0.64 ??0.074 ??1.6
Solution 2 ??107.10 ??2.24 ??0.19 ??0.009 ??1.12 ??0.65 ??0.48 ??0.067 ??1.3
(1), be 1.6 with the pH value, aluminium content (in aluminum oxide) is 85.60g/L, iron level (in ferric oxide) is that the liquor alumini chloridi of 1.09g/L is a raw material, its chemical ingredients is as shown in table 1.Resin column with D001 (Wan Dong chemical plant, Anhui) resin is housed carries out deironing with the mode of single-column, during processing the pickling liquor flow velocity be 2 times of resin volumes/hour, 60 ℃ of treatment temps obtain refined crystalline aluminium chloride liquid;
After resin absorption is saturated, make resin recover adsorptive power through wash-out and regeneration, elution requirement is: it is the hydrochloric acid of 4wt% that eluent adopts concentration, and eluting temperature is 50 ℃, the hydrochloric acid flow velocity be resin 1 times of volume/hour, adopt the eluent of 2 times of resin volumes to carry out wash-out altogether; Adopting concentration during regeneration is the hydrochloric acid of 4wt%, and temperature is 30 ℃, the hydrochloric acid flow velocity be resin 2 times of volumes/hour, adopt the hydrochloric acid of 1 times of resin volume to regenerate altogether.
(2), the refined crystalline aluminium chloride liquid with step (1) gained carries out evaporation concentration, pressure is-0.04MPa when concentrating, and 80 ℃ of thickening temperatures are through concentrating postcooling, crystallization, the crystal that control is separated out accounts for 65% of the former weight of aluminum chloride liquid, obtains crystal aluminum chloride through solid-liquid separation.
(3) step (2) gained crystal aluminum chloride was calcined 2 hours at 400 ℃, 1100 ℃ of calcinings 2 hours, obtained aluminum oxide then.After measured, the chemical ingredients of alumina product is as shown in table 2.
Embodiment 2
Except that step (1), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (1) is adjusted into:
(1) with the iron content liquor alumini chloridi with the resin column of 732 (Anhui Samsung resin Science and Technology Ltd.) resin is housed, carry out deironing with the mode of twin columns polyphone, during processing the pickling liquor flow velocity be 4 times of resin volumes/hour, obtain refined crystalline aluminium chloride liquid;
After resin absorption is saturated, make resin recover adsorptive power through wash-out and regeneration, elution requirement is: eluent adopts water, and eluting temperature is 60 ℃, water flow velocity be resin 1 times of volume/hour, adopt the eluent of 3 times of resin volumes to carry out wash-out altogether; Adopting concentration during regeneration is the hydrochloric acid of 6wt%, and temperature is 50 ℃, the hydrochloric acid flow velocity be resin 3 times of volumes/hour, adopt the hydrochloric acid of 2 times of resin volumes to regenerate altogether.
After measured, the chemical ingredients of alumina product is as shown in table 2.
Embodiment 3
The employed resin of step (1) among the embodiment 2 is changed to JK008 (Wan Dong chemical plant, Anhui) resin, and other processing condition are constant.
After resin absorption is saturated, make resin recover adsorptive power through wash-out and regeneration, elution requirement is: it is the hydrochloric acid of 8wt% that eluent adopts concentration, and eluting temperature is 30 ℃, the hydrochloric acid flow velocity be 2 times of resin volumes/hour, adopt the eluent of 1 times of resin volume to carry out wash-out altogether; Adopting concentration during regeneration is the hydrochloric acid of 2wt%, and temperature is a room temperature, the hydrochloric acid flow velocity be resin 2 times of volumes/hour, adopt the hydrochloric acid of 1 times of resin volume to regenerate altogether.
After measured, the chemical ingredients of alumina product is as shown in table 2.
Embodiment 4
Except that step (2), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (2) is adjusted into:
(2) the refined crystalline aluminium chloride liquid with step (1) gained carries out evaporation concentration, pressure is-0.06MPa when concentrating, and 70 ℃ of thickening temperatures concentrate postcooling, crystallization, the crystal that control is separated out accounts for 40% of the former weight of aluminum chloride liquid, obtains crystal aluminum chloride through solid-liquid separation.
After measured, the chemical ingredients of alumina product is as shown in table 2.
Embodiment 5
Except that step (3), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (3) is adjusted into:
(3) crystal aluminum chloride that obtains in the step (2) was obtained alumina product in 2 hours 1100 ℃ of calcinings.
After measured, the chemical ingredients of alumina product is as shown in table 2.
Embodiment 6
It is 1.3 that liquor alumini chloridi among the embodiment 1 is changed to the pH value, and aluminium content (in aluminum oxide) is 107.10g/L, iron level (in ferric oxide) be the liquor alumini chloridi of 2.24g/L as raw material, its chemical ingredients is as shown in table 1.Other operating procedure condition is constant.
After measured, the chemical ingredients of alumina product is as shown in table 2.
The comparative example
Step (1) is omitted with embodiment 1 in step (2), (3), i.e. liquor alumini chloridi directly condensing crystal, calcining without the resins exchange deironing obtains alumina product.
After measured, the chemical ingredients of alumina product is as shown in table 2.
The chemical ingredients of table 2 alumina product
Figure GSA00000104564500061
Embodiment 1 ??99.2 ??0.018 ??0.002 ??0.06 ??0.7
Embodiment 2 ??99.1 ??0.019 ??0.004 ??0.08 ??0.8
Embodiment 3 ??99.1 ??0.019 ??0.003 ??0.07 ??0.8
Embodiment 4 ??99.2 ??0.015 ??0.002 ??0.05 ??0.7
Embodiment 5 ??98.9 ??0.020 ??0.004 ??0.07 ??1.0
Embodiment 6 ??99.1 ??0.019 ??0.004 ??0.05 ??0.8
The comparative example ??95.3 ??0.020 ??3.525 ??0.07 ??1.1
Annotate: Al 2O 3Content is 100% to deduct the surplus of listed impurity summation in the table.

Claims (10)

1. one kind with iron content liquor alumini chloridi production method of alumina, it is characterized in that described method comprises:
(1): the iron content liquor alumini chloridi is fed the macroporous type cationic resin column carry out deironing, make refined crystalline aluminium chloride liquid, treatment temp is room temperature~90 ℃; The pickling liquor flow velocity be 1~4 times of resin volume/hour; The mode that goes out on advancing below the pickling liquor during processing is passed through resin column;
(2): step (1) gained refined crystalline aluminium chloride liquid is carried out negative pressure concentrate, concentrate pressure and be-0.03~-0.07MPa, thickening temperature is 50~110 ℃; Liquid cooling after concentrating is separated out crystal aluminum chloride, through solid-liquid separation, obtains the crystal aluminum chloride product;
(3): the crystal aluminum chloride product that obtains in the step (2) is carried out calcining and decomposing at 900~1200 ℃, calcination time 1~4 hour; Or with crystal aluminum chloride 300~500 ℃ the heating 1~2 hour, be warming up to then 900~1200 ℃ the calcining 1~3 hour, obtain the metallurgical-grade aluminum oxide product.
2. method according to claim 1 is characterized in that, the treatment temp in the step (1) is 60~80 ℃.
3. method according to claim 1 is characterized in that, in the step (1) the pickling liquor flow velocity be 2~3 times of resin volumes/hour.
4. method according to claim 1 is characterized in that, resin column adopts the mode of single-column or twin columns polyphone.
5. method according to claim 1 is characterized in that, the macroporous type resin cation (R.C.) is D001,732,742,7020H, 7120H, JK008 or SPC-1.
6. method according to claim 1, it is characterized in that, after the absorption of macroporous type resin cation (R.C.), it is carried out wash-out and regeneration, and elution requirement is: eluent adopts the hydrochloric acid of water or 2~10wt%, is preferably 3~5wt%, eluting temperature is room temperature~60 ℃, the eluent consumption is 1~3 times of resin volume, the eluent flow velocity be 1~3 times of resin volume/hour, eluent passes through resin column in the enterprising mode that goes out down during wash-out; Adopt the hydrochloric acid of 2~10wt% during regeneration, be preferably 3~5wt%, temperature is room temperature~60 ℃, and the hydrochloric acid consumption is 1~2 times of resin volume, the hydrochloric acid flow velocity be 1~3 times of resin volume/hour, hydrochloric acid passes through resin column in the enterprising mode that goes out down during regeneration.
7. method according to claim 1 is characterized in that, concentrate pressure in the step (2) and be-0.04~-0.06MPa, thickening temperature is 70~80 ℃.
8. method according to claim 1 is characterized in that, the crystal aluminum chloride weight that cooling is separated out in the step (2) accounts for 40%~65% of the former weight of refined crystalline aluminium chloride liquid.
9. method according to claim 1 is characterized in that, solid-liquid separation adopts centrifugation or vacuum belt filter in the step (2).
10. method according to claim 1 is characterized in that, calcination temperature range is 950~1100 ℃ in the step (3).
CN201010161885A 2010-04-27 2010-04-27 Method for producing metallurgical aluminum oxide by using iron-containing solution of aluminum chloride Pending CN101838000A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102092751A (en) * 2010-11-19 2011-06-15 西安三瑞实业有限公司 Method for preparing aluminum oxide and co-producing hydrochloric acid from aluminum chloride hexahydrate through pyrolytic crystallization
CN104507868A (en) * 2012-08-01 2015-04-08 俄罗斯工程技术中心 Method for producing alumina
CN105084400A (en) * 2015-09-18 2015-11-25 东北大学 Device and method for preparing activated aluminum oxide
CN107827135A (en) * 2017-12-04 2018-03-23 朱晓燕 A kind of preparation method of high-purity superfine alumina powder

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4107266A (en) * 1977-07-22 1978-08-15 The United States Of America As Represented By The Secretary Of The Interior Production of pure alumina from iron contaminated sulfate liquors
AU553950B2 (en) * 1981-04-29 1986-07-31 Comalco Aluminium Limited Recovery of alumina from aluminous ores
US4652433A (en) * 1986-01-29 1987-03-24 Florida Progress Corporation Method for the recovery of minerals and production of by-products from coal ash
US4710369A (en) * 1986-06-10 1987-12-01 Toth Aluminum Corporation Oxidation method for production of special aluminas from pure aluminum chloride
CN1083023A (en) * 1992-08-25 1994-03-02 王海舟 Improved acid eduction process for producing alumina

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102092751A (en) * 2010-11-19 2011-06-15 西安三瑞实业有限公司 Method for preparing aluminum oxide and co-producing hydrochloric acid from aluminum chloride hexahydrate through pyrolytic crystallization
CN102092751B (en) * 2010-11-19 2013-04-03 西安三瑞实业有限公司 Method for preparing aluminum oxide and co-producing hydrochloric acid from aluminum chloride hexahydrate through pyrolytic crystallization
CN104507868A (en) * 2012-08-01 2015-04-08 俄罗斯工程技术中心 Method for producing alumina
CN105084400A (en) * 2015-09-18 2015-11-25 东北大学 Device and method for preparing activated aluminum oxide
CN107827135A (en) * 2017-12-04 2018-03-23 朱晓燕 A kind of preparation method of high-purity superfine alumina powder

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