CN101832642A - Electric gas heater - Google Patents

Electric gas heater Download PDF

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Publication number
CN101832642A
CN101832642A CN 201010140906 CN201010140906A CN101832642A CN 101832642 A CN101832642 A CN 101832642A CN 201010140906 CN201010140906 CN 201010140906 CN 201010140906 A CN201010140906 A CN 201010140906A CN 101832642 A CN101832642 A CN 101832642A
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CN
China
Prior art keywords
heater
gas heater
electric gas
bearing shell
electric
Prior art date
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Pending
Application number
CN 201010140906
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Chinese (zh)
Inventor
段日强
朱宏晔
薄涵亮
杨明德
杨巾农
吴宗鑫
张作义
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Tsinghua University
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Tsinghua University
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Publication date
Application filed by Tsinghua University filed Critical Tsinghua University
Priority to CN 201010140906 priority Critical patent/CN101832642A/en
Publication of CN101832642A publication Critical patent/CN101832642A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an electric gas heater, which comprises a bearing shell, an inlet cavity, an outlet cavity, a heating element, a power access section and an electrical penetration unit, wherein the inlet cavity is arranged at one end in the bearing shell and connected with an inlet nozzle arranged on the bearing shell; the outlet cavity is arranged at the other end in the bearing shell and connected with an outlet nozzle arranged on the bearing shell; the heating element is connected between the inlet cavity and the outlet cavity and used for heating the gas which enters the inlet cavity from the inlet nozzle and passes through the heating element; the power access section is arranged on the inlet cavity side in the bearing shell; and the electrical penetration unit is led out from the power access section, one end of the electrical penetration unit is connected with the heating element, and the other end of the electrical penetration unit is connected with an external power supply. The electric gas heater can improve the tightness, electrical safety and operational reliability of the gas of the electric gas heater.

Description

Electric gas heater
Technical field
The present invention relates to closed thermodynamic system system circulating technology field, relate in particular to a kind of gases at high pressure convection type electric gas heater.
Background technology
Industrial furnace generally is used for heating product and workpiece, and what heat exchanger was realized is between two kinds of flow medias or the heat transmission between a kind of flow media and thermal source.Industrial furnace and heat exchanger are widely used in industrial production/test, the scientific experiment/test, as metallurgy, machinery, the energy, power, industry such as electric.In closed thermodynamic system system circulating research and test, as burner in nuclear reactor, station boiler, the gas/gas turbine system etc., because the problems such as economy, Modulatory character and security of actual thermal source usually need to adopt electric heat source to simulate actual thermal source.This class electric heater also needs to take into account the requirement of institute's simulation system except satisfying general industry electric furnace and heat exchanger specification and requirement, as requirements such as sealing, security, operational reliabilitys.
Summary of the invention
(1) technical problem that will solve
The technical problem to be solved in the present invention is: the gas tightness, electrical security and the operational reliability that improve electric gas heater.
(2) technical scheme
For achieving the above object, the present invention adopts following technical scheme.
A kind of electric gas heater, this electric gas heater comprises: pressure-bearing shell; Inlet cavity places the end in the described pressure-bearing shell, links to each other with inlet nipple on the described pressure-bearing shell; Outlet cavity places the other end in the described pressure-bearing shell, links to each other with outlet ozzle on the described pressure-bearing shell; Heater is connected between described inlet cavity and the described outlet cavity, is used to heat from described inlet nipple enter described inlet cavity and pass the gas of heater; Draw the electricity district, be positioned at described pressure-bearing shell inlet cavity one side; Electrical penetration is drawn from the described electricity district of drawing, and an end links to each other with described heater, and an end connects external power source.
Wherein, this electric gas heater also comprises: insulation construction is arranged between described heater and the described pressure-bearing shell.
Wherein, this gas heater also comprises: insulating interlayer, its position is in described inlet cavity and described drawing between the electricity district.
Wherein, described heater draws electrode by a plurality of identical modular assemblies and corresponding heater and assembles, described a plurality of modular assembly is connected in parallel on gas circuit, be electrically connected and adopt the arbitrary topology connected mode, described modular assembly comprises: tubular heating element, some described tubular heating elements are arranged in the sleeve in parallel with each other, and pass the insulating part of spaced set in described sleeve, and two ends link to each other with electrode.
Wherein, described heater draws electrode and links to each other with described electrical penetration.
Wherein, the power bracket of single described modular assembly is 1.0KW-100KW.
Wherein, tubular heating element is straight tube shape or helically coiled.
Wherein, described tubular heating element is cadmium-nickel alloy, iron cadmium nickel or Aludirome material.
Wherein, described insulation construction comprises: be filled in the insulation material of the annular space between pressure vessel inwall and the heat sleeve, described insulation material supports by the conically shaped that is welded in described pressure vessel inwall.
Wherein, described insulation material adopts refractory ceramic fibre, and its packing density scope is 160kg/m 3-400kg/m 3
(3) beneficial effect
Sealing, electrical security, electromagnetic wave shielding, the high-current leading that electric gas heater of the present invention can solve gas effectively such as goes out at relevant issues.Concrete advantage is:
1, the modular assembly structure makes this electric gas heater be convenient to maintenance and part replacement;
2, the independently electric encapsulation of modular assembly has reduced the possibility of electric leakage;
3, in the assembly heating element heater be connected in parallel and short circuit phenomenon has been avoided in the electric encapsulation of assembly;
4, the design of the electric encapsulation of modular assembly and heater bidirectional current avoids electromagnetic interference to take place;
5, the multiple heat shielding makes the thermal efficiency of this electric gas heater be not less than 95%;
6, reasonably the space is arranged, can keep drawing the influence that the electricity district is not subjected to the import high temperature gas flow.
Description of drawings
Fig. 1 is the electric gas heater structure chart according to one embodiment of the present invention;
Fig. 2 is the modular assembly internal structure schematic diagram according to the electric gas heater of one embodiment of the present invention;
Fig. 3 is the insulation material support schematic diagram according to the electric gas heater of one embodiment of the present invention.
The specific embodiment
The electric gas heater that the present invention proposes is described in detail as follows in conjunction with the accompanying drawings and embodiments.
Electric gas heater of the present invention is a gases at high pressure convection type resistor-type gas electrical heat exchanger, and it has the feature of industrial furnace and heat exchanger.Attainable power bracket from 1.0MW to 10MW between.As shown in Figure 1, this electric body heater comprises: pressure-bearing shell 1, insulation construction 5, heater 4, electrical penetration 11, draw compositions such as electricity district 12 and gas turnover ozzle, modes of emplacement can be vertical or horizontal, as shown in Figure 1, the electric gas heater of present embodiment is vertical is arranged on the gas flow direction (X).
Inlet cavity 7 places the end in the pressure-bearing shell 1, links to each other with inlet nipple 9 on the pressure-bearing shell 1; Outlet cavity 2 places the other end in the pressure-bearing shell 1, links to each other with outlet ozzle 3 on the pressure-bearing shell 1; Heater 4, be connected between inlet cavity 7 and the described outlet cavity 2, air-flow enters inlet cavity 7 by inlet nipple 9, pass heater 4 and absorb electric heating stream reach fixing temperature after, conflux to gas vent cavity 2, discharge this electric gas heater from air stream outlet ozzle 3 then.Electrical penetration 11 is drawn from drawing electricity district 12, and an end links to each other with heater 4, and an end connects external power source, and its quantity is according to the electric current decision of whole electric gas heater.Draw electricity district 12 and be arranged in inlet cavity 7 one sides in the electric gas heater, can select to install insulating interlayer 10, to completely cut off inlet cavity 7 and to draw electricity district 12 according to the airflow inlet temperature.Such space layout makes full use of the principle of free convection, can guarantee to draw the influence that electricity district 12 is not subjected to outlet/inlet high temperature gas flow environment, need not complicated Seal Design and processing simultaneously again.
That heater 4 has is anticreep, the intrinsic characteristic of anti-short circuit and electromagnetic shielding.As shown in Figure 2, heater 4 draws electrode 8 by a plurality of identical modular assemblies 6 and corresponding heater and assembles, and heater draws electrode 8 and links to each other with electrical penetration 11, and a plurality of modular assemblies 6 are connected in parallel on gas circuit; On being electrically connected, according to the power requirement string and become different topological structures.The power bracket of single component is from 1.0KW-100KW, and each modular assembly 6 is complete gas electric heating units, has the relative independentability of electric, heat exchange and air-flow.Modular assembly 6 comprises: tubular heating element 13, some tubular heating elements 13 its two ends are passed the insulating part of uniformly-spaced arranging 14 and are welded on the electrode 16, being provided for of insulating part 14 prevents the contacting of back and sleeve 15 of expanding because tubular heating element 13 high temperature roll off the production line, electric leakage appears, make modular assembly 6 have anti-creeping characteristic, spacing between the insulating part 14 is decided according to the expansion situation under the operating temperature, electrical connection topology mode according to electric heater inside, partial electrode 16 with draw electrode 8 and link to each other, remaining is that modular assembly connects by the mode of welding or be threaded to each other, tubular heating element 13 is straight tube shape or helically coiled, material is decided according to operating condition, as cadmium-nickel alloy, iron cadmium nickel or siderochrome aluminum material.Electric encapsulation in the modular assembly 6 has prevented the assembly electric leakage effectively.The design of heater 4 has the characteristic of dual anti-short circuit, and at first, the connection of tubular heating element 13 has the intrinsic characteristic of anti-short circuit in the modular assembly 6; Secondly, the electric encapsulation of modular assembly 6 can stop the short circuit of inter-module effectively.The design of heater 4 has dual electromagnetic shielding characteristic, and the sleeve 15 of modular assembly 6 has the dual-use function of heat shielding and electromagnetic shielding, heater 4 inner module formula assemblies 6 be arranged as two-way circuit, avoid taking place electromagnetic interference again further.
Insulation construction 5 is arranged between heater 4 and the pressure-bearing shell 1.As shown in Figure 3, this insulation construction 5 is interior heat preserving type.To pressure-bearing shell 1, interior heat preserving type has reduced the selection requirement and the cost of pressure-bearing shell 1 material with high temperature, high-pressure atmosphere decoupling zero in this electric gas heater, simplifies auxiliary coolant system simultaneously.Insulation construction 5 comprises: the insulation material 18 that is filled in the annular space between pressure vessel 19 inwalls and the heat sleeve 20, insulation material 18 supports by the conically shaped 17 that is welded in pressure vessel 19 inwalls, determine bevel angle according to operating condition, the taper supporting construction has absorbed the thermal expansion that the big temperature difference produces effectively.Insulation material 18 adopts refractory ceramic fibre, and its packing density is decided according to atmosphere and system pressure, between 160kg/m 3-400kg/m 3
Above embodiment only is used to illustrate the present invention; and be not limitation of the present invention; the those of ordinary skill in relevant technologies field; under the situation that does not break away from the spirit and scope of the present invention; can also make various variations and modification; therefore all technical schemes that are equal to also belong to category of the present invention, and scope of patent protection of the present invention should be defined by the claims.

Claims (10)

1. electric gas heater, this electric gas heater comprises:
Pressure-bearing shell (1);
Inlet cavity (7) places the end in the described pressure-bearing shell (1), links to each other with inlet nipple (9) on the described pressure-bearing shell (1);
Outlet cavity (2) places the other end in the described pressure-bearing shell (1), links to each other with outlet ozzle (3) on the described pressure-bearing shell (1);
Heater (4) is connected between described inlet cavity (7) and the described outlet cavity (2), is used for heating and enters described inlet cavity (7) and pass the gas of heater (4) from described inlet nipple (9);
Draw electricity district (12), be positioned at described pressure-bearing shell (1) inlet cavity (7) one sides;
Electrical penetration (11) is drawn from the described electricity district (12) of drawing, and an end links to each other with described heater (4), and an end connects external power source.
2. electric gas heater as claimed in claim 1 is characterized in that, this electric gas heater also comprises:
Insulation construction (5) is arranged between described heater (4) and the described pressure-bearing shell (1).
3. electric gas heater as claimed in claim 1 is characterized in that, this gas heater also comprises:
Insulating interlayer (10), its position are positioned at described inlet cavity (7) and described drawing between the electricity district (12).
4. electric gas heater as claimed in claim 1, it is characterized in that, described heater (4) draws electrode (8) by a plurality of identical modular assemblies (6) and corresponding heater and assembles, described a plurality of modular assembly (6) is connected in parallel on gas circuit, be electrically connected and adopt the arbitrary topology connected mode, described modular assembly (6) comprising: tubular heating element (13), some described tubular heating elements (13) are arranged in the sleeve (15) in parallel with each other, and pass the insulating part (14) of spaced set in described sleeve (15), two ends link to each other with electrode (16).
5. electric gas heater as claimed in claim 4 is characterized in that, described heater draws electrode (8) and links to each other with described electrical penetration (11).
6. electric gas heater as claimed in claim 5 is characterized in that, the power bracket of single described modular assembly (6) is 1.0KW-100KW.
7. electric gas heater as claimed in claim 5 is characterized in that, tubular heating element (13) is straight tube shape or helically coiled.
8. electric gas heater as claimed in claim 7 is characterized in that, described tubular heating element (13) is cadmium-nickel alloy, iron cadmium nickel or Aludirome material.
9. electric gas heater as claimed in claim 1, it is characterized in that, described insulation construction (5) comprising: be filled in the insulation material (18) of the annular space between pressure vessel (19) inwall and the heat sleeve (20), described insulation material (18) supports by the conically shaped (17) that is welded in described pressure vessel (19) inwall.
10. electric gas heater as claimed in claim 9 is characterized in that, described insulation material (18) adopts refractory ceramic fibre, and its packing density scope is 160kg/m 3-400kg/m 3
CN 201010140906 2010-04-02 2010-04-02 Electric gas heater Pending CN101832642A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010140906 CN101832642A (en) 2010-04-02 2010-04-02 Electric gas heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010140906 CN101832642A (en) 2010-04-02 2010-04-02 Electric gas heater

Publications (1)

Publication Number Publication Date
CN101832642A true CN101832642A (en) 2010-09-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201010140906 Pending CN101832642A (en) 2010-04-02 2010-04-02 Electric gas heater

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109142462A (en) * 2018-06-22 2019-01-04 思贝科斯(北京)科技有限公司 Conducting probe and its manufacturing method
CN113432295A (en) * 2021-06-09 2021-09-24 北京航空航天大学 Spiral high-flow ultrahigh-temperature air electric heater

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000079186A1 (en) * 1999-06-21 2000-12-28 Powrmatic Limited A heater unit
CN2518031Y (en) * 2001-12-12 2002-10-23 四川省农业机械研究设计院 Special air heater for nitrogen maker
WO2003002920A1 (en) * 2001-06-27 2003-01-09 Valeo Climatisation Heat exchanger, especially for an air conditioning device in a motor vehicle
CN1544854A (en) * 2003-11-18 2004-11-10 清华大学 Electric heater for high temperature high pressure flowing gas
CN2901149Y (en) * 2006-05-19 2007-05-16 镇江裕太防爆电加热器有限公司 Energy saving type anti-explosion electric heater
CN101017024A (en) * 2007-03-12 2007-08-15 河北工业大学 Air heater

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000079186A1 (en) * 1999-06-21 2000-12-28 Powrmatic Limited A heater unit
WO2003002920A1 (en) * 2001-06-27 2003-01-09 Valeo Climatisation Heat exchanger, especially for an air conditioning device in a motor vehicle
CN2518031Y (en) * 2001-12-12 2002-10-23 四川省农业机械研究设计院 Special air heater for nitrogen maker
CN1544854A (en) * 2003-11-18 2004-11-10 清华大学 Electric heater for high temperature high pressure flowing gas
CN2901149Y (en) * 2006-05-19 2007-05-16 镇江裕太防爆电加热器有限公司 Energy saving type anti-explosion electric heater
CN101017024A (en) * 2007-03-12 2007-08-15 河北工业大学 Air heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109142462A (en) * 2018-06-22 2019-01-04 思贝科斯(北京)科技有限公司 Conducting probe and its manufacturing method
CN113432295A (en) * 2021-06-09 2021-09-24 北京航空航天大学 Spiral high-flow ultrahigh-temperature air electric heater
CN113432295B (en) * 2021-06-09 2022-09-23 北京航空航天大学 Spiral high-flow ultrahigh-temperature air electric heater

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Application publication date: 20100915