CN101832308A - Working pressure cylinder - Google Patents

Working pressure cylinder Download PDF

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Publication number
CN101832308A
CN101832308A CN 201010155842 CN201010155842A CN101832308A CN 101832308 A CN101832308 A CN 101832308A CN 201010155842 CN201010155842 CN 201010155842 CN 201010155842 A CN201010155842 A CN 201010155842A CN 101832308 A CN101832308 A CN 101832308A
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China
Prior art keywords
rear end
interface
cylinder barrel
lid
cylinder
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CN 201010155842
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Chinese (zh)
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CN101832308B (en
Inventor
夏元海
张荣魁
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SUZHOU TOX PRESSOTECHNIK CO Ltd
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SUZHOU TOX PRESSOTECHNIK CO Ltd
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Abstract

The invention discloses a working pressure cylinder. The working pressure cylinder comprises a back cylinder, a front cylinder, a back flange cover, a front flange cover and a middle flange cover, wherein the interior of the back cylinder is provided with a floating piston which separates the back cylinder into a back rear cavity and a back front cavity; the back flange cover is provided with a back flange cover interface communicated with the back rear cavity; the middle flange cover is provided with a second middle flange cover interface communicated with the back front cavity; the interior of the front cylinder is provided with a working piston which separates the front cylinder into a front rear cavity and a front prior cavity; the front flange cover is provided with a front flange interface communicated with the front prior cavity; the middle flange cover is provided with a first middle flange cover interface communicated with the front back cavity; the second middle flange cover interface is communicated with the front flange interface through a hydraulic electromagnetic throttle valve; and the back flange cover interface and the first middle flange cover interface are respectively connected to an air resource or an oil resource.

Description

Working pressure cylinder
Technical field
The present invention relates to a kind of Working pressure cylinder that is used to be configured on the mini-type punching equipment.
Background technique
At present, dispose a kind of hydro-pneumatic pressure transformation that adopts pure pneumatic split combining form in the part punching equipment, this hydro-pneumatic pressure transformation is made up of the air over hydraulic intensifier that a Working pressure cylinder and are used for doing pressure cylinder applied thrust to this, be formed by connecting by pressure hose between air over hydraulic intensifier and the Working pressure cylinder, pressure hose can be according to using needs to have multiple length model, therefore the surface structure form is light and handy, be convenient to any angular position and install, thereby can adapt to multiple complicated dynamic environment.The design that the internal structure of Working pressure cylinder has adopted hydraulic oil and pressurized air to isolate fully, by configure dedicated gas circuit and control valve, guaranteed piston rod automatic tripping force stroke after the contact workpiece of Working pressure cylinder, and possesses F.F. power and return power is little, travel speed is fast, and the buffering that force-stroke power is big is soft to bit function.
Shown in accompanying drawing 1, hydro-pneumatic pressure transformation on the punching equipment adds man-hour press-fiting, pressurized air enters cylinder barrel 103 via the gas circuit switchover control valve 102 on the rear end blind flange 101, fast driving reinforcement piston rod 104 rear portions, metal spring 106 and step-up system piston 107 are moved, make the high pressure oil of the step-up system shoe cream room 108 of precompression, enter the high-pressure oil passage 110 on the step-up system front end flange lid 109, and by high pressure oil interface 109a and high pressure oil interface 201a, connect by pressure hose hydraulic oil is entered in the high-voltage oil cavity 202 on the Working pressure cylinder rear end blind flange 201, the rear portion of piston 204 pushes the work forward, the guide pin bushing 206 that working piston 204 is being prolonged on cylinder barrel 203 inwalls and the front end flange lid 205 is guiding fortune merit, when working piston 204 preposition moulds are being implemented to press-fit when contact workpiece meets obstructions in the working procedure, reinforcement piston rod 104 compressed metal springs 106 on the step-up system enter in the high-pressure oil passage 110 of sealing anterior thin rod part branch, and at this moment high pressure oil produces huge stamping press owing to the conversion of hydraulic coupling area ratio is delivered under the squeezing action to working piston 204.Resistance transfers kinetic force of friction to when stamping press overcomes stiction, hydro-pneumatic pressure transformation is by compressed air-driven in this process, because the compressibility of gas in the hydro-pneumatic pressure transformation, for the working piston 204 in reinforcement piston rod 104 in the cylinder barrel 103 and the cylinder barrel 203, in process and return motion, the compression of gas is very fast with the striking velocity that is released in generation in the cylinder, because gas and liquid fluidity, compressible difference great disparity, the high pressure oil that forms compressed air-driven has little time to replenish, so oil pressure descends fast, if the reaction force of load this moment strengthens, oil pressure will be not enough to continue to drive working piston and move ahead, promptly stop to move ahead, at this moment resistance has been got back to both workpiece preloading conditions of stiction again, wait for that pressurized air boosts once more and continue to promote oil pressure and raise to form and overcome stiction once more resistance is transferred to kinetic force of friction, produce new force-stroke.So pause, boost, move ahead and back and forth take place, promptly becoming hydro-pneumatic pressure transformation press-fits in the working procedure in longer force-stroke and one fast one creeping phenomenon slowly occurs, the operation that can not effectively link up, the impact that becomes repeatedly when serious moves ahead, so the big build-up of pressure of change in resistance is extremely unstable.
Summary of the invention
In order to overcome the deficiency that prior art exists, the object of the present invention is to provide a kind of Working pressure cylinder of stable and reliable operation.
For reaching above purpose, the invention provides a kind of Working pressure cylinder that is used for mini-type punching equipment, it comprises rear end cylinder barrel and front end cylinder barrel, the rear end of rear end cylinder barrel is provided with the rear end blind flange, the front end of front end cylinder barrel is provided with the front end flange lid, is provided with the spacer flanger lid between rear end cylinder barrel and the front end cylinder barrel; Be provided with floating piston in the cylinder barrel of rear end, floating piston will be divided into rear end back cavity and rear end ante-chamber in the cylinder barrel of rear end, the rear end blind flange is provided with the rear end blind flange interface that is connected with the rear end back cavity, and spacer flanger covers and is provided with second spacer flanger lid interface that is connected with the rear end ante-chamber; Be provided with working piston in the front end cylinder barrel, working piston is divided into front end back cavity and front end ante-chamber with the front end cylinder barrel, front end flange covers and is provided with the front end flange interface that is connected with the front end ante-chamber, and spacer flanger covers and also is provided with first spacer flanger lid interface that is connected with the front end back cavity; Be connected by the hydraulic electromagnetic throttle valve between second spacer flanger lid interface and the front end flange interface, the rear end blind flange interface and first spacer flanger cover interface and are connected to source of the gas or oil sources respectively.This composite structure has thoroughly changed the gas-liquid fluid motion mode of Working pressure cylinder, and this gas-liquid loop has thoroughly solved the puzzlement of Working pressure cylinder creeping phenomenon in growing apart from the force-stroke process.Owing to adopted above technological scheme, make the hydro-pneumatic pressure transformation stable and reliable operation, overcome in the prior art and creeped, impacted problem such as move ahead.
Description of drawings
Accompanying drawing 1 is the structural representation of hydro-pneumatic pressure transformation in the prior art;
Accompanying drawing 2 is the structural representation of the embodiment of Working pressure cylinder according to the present invention;
Accompanying drawing 3 is the fundamental diagram according to Working pressure cylinder of the present invention and air over hydraulic intensifier composition hydro-pneumatic pressure transformation;
Accompanying drawing 4 is the F.F. stroke state schematic diagram of the Working pressure cylinder in the accompanying drawing 3;
Accompanying drawing 5 is the progress of work state schematic diagram of the Working pressure cylinder in the accompanying drawing 3;
Accompanying drawing 6 is the return stroke state schematic diagram of the Working pressure cylinder in the accompanying drawing 3;
Accompanying drawing 7 is the schematic representation of the another kind of Placement of hydro-pneumatic pressure transformation in the accompanying drawing 3;
Accompanying drawing 8 is for being the schematic representation according to Working pressure cylinder of the present invention and air over hydraulic intensifier composition integral type hydro-pneumatic pressure transformation.
Wherein: 100, air over hydraulic intensifier; 101, rear end blind flange; 102, gas circuit switchover control valve; 103, cylinder barrel; 104, reinforcement piston rod; 105, air storing cavity; 106, metal spring; 107, shoe cream room piston; 108, shoe cream room; 109, front end flange lid; 110, high-pressure oil passage; 109a, high pressure oil interface;
200, Working pressure cylinder; 201, rear end blind flange; 201a, high pressure oil interface; 202, high-voltage oil cavity; 203, cylinder barrel; 204, working piston; 205, front end flange lid; 206, guide pin bushing;
300, Working pressure cylinder; 301, rear end blind flange; 301a, rear end blind flange interface; 302, rear end back cavity; 303, rear end cylinder barrel; 304, floating piston; 305, rear end ante-chamber; 306, spacer flanger lid; 306a, first spacer flanger lid interface; 306b, second spacer flanger lid interface; 307, front end back cavity; 308, front end cylinder barrel; 309, front end ante-chamber; 310, working piston; 311, front end flange lid; 311a, front end flange lid interface;
400, hydraulic electromagnetic throttle valve; 500, source of the gas; 600, three linked piece; 700, main control valve; 800, pressure hose.
Embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is described in detail, thereby protection scope of the present invention is made more explicit defining so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that.
Referring to accompanying drawing 2, a kind of Working pressure cylinder that is used for mini-type punching equipment, it is that the boundary mainly is made up of rear end cylinder barrel 303 and front end cylinder barrel 308 with spacer flanger lid 306, the rear end of rear end cylinder barrel 303 is provided with rear end blind flange 301, the front end of front end cylinder barrel 308 is provided with front end flange lid 311, is provided with spacer flanger lid 306 between rear end cylinder barrel 303 and the front end cylinder barrel 308; Be provided with floating piston 304 in the rear end cylinder barrel 303, floating piston 304 will be divided into rear end back cavity 302 and rear end ante-chamber 305 in the rear end cylinder barrel 303, rear end blind flange 301 is provided with the rear end blind flange interface 301a that is connected with rear end back cavity 302, and spacer flanger lid 306 is provided with second spacer flanger lid interface 306b that is connected with rear end ante-chamber 305; Be provided with working piston 310 in the front end cylinder barrel 308, working piston 310 is divided into front end back cavity 307 and front end ante-chamber 309 with front end cylinder barrel 308, front end flange lid 311 is provided with the front end flange interface 311a that is connected with front end ante-chamber 309, also is provided with first spacer flanger lid interface 306a that is connected with front end back cavity 307 on the spacer flanger lid 306; Be connected by hydraulic electromagnetic throttle valve 400 between second spacer flanger lid interface 306b and the front end flange interface 311a, the rear end blind flange interface 301a and first spacer flanger cover interface 306a and are connected to source of the gas or oil sources respectively.This composite structure has thoroughly changed the gas-liquid fluid motion mode of Working pressure cylinder, and this gas-liquid loop has thoroughly solved the puzzlement of Working pressure cylinder creeping phenomenon in growing apart from the force-stroke process.
Referring to accompanying drawing 3, a kind of hydro-pneumatic pressure transformation, comprise above-mentioned Working pressure cylinder 300 and the air over hydraulic intensifier 100 that is used for to Working pressure cylinder 300 applied thrusts, air over hydraulic intensifier 100 has a gas circuit switchover control valve 102 and a high pressure oil interface 109a, source of the gas 500 is in series with three linked piece 600 and main control valve 700 successively, pneumatic triple piece 600 is meant air filter, reduction valve and oil sprayer, and three-major-items are indispensable compressed air source units in the pneumatic system, is the last assurance of compressed air quality.The rear end blind flange interface 301a of Working pressure cylinder 300 and the gas circuit switchover control valve 102 of air over hydraulic intensifier 100 are connected to main control valve 700 respectively, and the high pressure oil interface 109a of air over hydraulic intensifier 100 is connected in first spacer flanger lid interface 306a of Working pressure cylinder 300 by pressure hose 800.Below describe the working procedure of the moving step-up system of this gas-liquid in detail:
1, state of rest
Referring to accompanying drawing 3 and accompanying drawing 6, Working pressure cylinder 300 is when state of rest, and the main control valve 700 that be connected with rear end blind flange interface 301a this moment is connected pressurized air all the time, and working piston returns initial position, static working state to be moved, other no pressure in zone at this moment of being.
2, system start-up
Referring to accompanying drawing 3 and accompanying drawing 4, after hydro-pneumatic pressure transformation starts, main control valve 700 control pressurized air promote reinforcement piston rod 104 rear ends via gas circuit switchover control valve 102, promote the motion to the right jointly of metal spring 106 and piston 107, impel the hydraulic oil of 108 li of shoe cream rooms to be preloading condition.
3, F.F. stroke
Referring to accompanying drawing 3 and accompanying drawing 4, hydro-pneumatic pressure transformation after the startup will have the hydraulic oil of precompression successively via high-pressure oil passage 110 under compressed-air actuated effect, high pressure oil interface 109a, pressure hose 800, first spacer flanger lid interface 306a is pressed in the front end back cavity 307 of Working pressure cylinder, thereby push the work forward piston 310 rear ends fast moving to the right, the hydraulic oil that makes 309 li of front end ante-chambers is successively via front end flange interface 311a, hydraulic buttery valve 400, second spacer flanger lid interface 306b enters rear end ante-chamber 305, promoting floating piston 304 moves in rear end cylinder barrel 303 to the left, simultaneously the pressurized air of rear end back cavity 302 is made zero by main control valve 700 exhaust air pressure by rear end blind flange interface 301a, make the preposition mould of the working piston soft contact workpiece that puts in place fast, hydraulic buttery valve 400 is not established any resistance in this process.
4, working stroke
Referring to accompanying drawing 3 and accompanying drawing 5, when the preposition mould of the working piston of Working pressure cylinder during at quick process contact workpiece, the reinforcement piston rod 104 compressed metal springs 106 of hydro-pneumatic pressure transformation make front end thin rod part branch, enter the high-pressure oil passage 110 on the front end flange lid 109, under sealing condition, make its precompression oil generate first spacer flanger lid interface 306a that pushes Working pressure cylinder behind high pressure oil, simultaneously hydraulic buttery valve 400 hydraulic oil that cuts off paths automatically and only allow front end ante-chamber 309 flows to rear end ante-chamber 305 after through a passage that is provided with adjustable restrictive valve, adjustable restrictive valve can be regulated control in advance to flow, its objective is that the rear end driving pressure that makes working piston 310 can smooth transfer be converted into stable working force stroke to preposition mould, avoided gas, the liquid fluid is because of compressibility and mobile difference, the pause that occurs in growing the force-stroke movement process, boost, the phenomenon of creeping that moves ahead.
5, return stroke
Referring to accompanying drawing 3 and accompanying drawing 5, working piston 310 is done the return stroke motion behind the pressure stroke of finishing the work, at this moment hydraulic electromagnetic throttle valve 400 automatic reverses, main control valve 700 control pressurized air enter in the rear end back cavity 302 by rear end blind flange interface 301a simultaneously, thereby drive floating piston 304 hydraulic oil in the rear end ante-chamber 305 is pushed in the front end ante-chamber 309, hydraulic buttery valve 400 is not established any resistance in this process.Final working piston 310 returns to state of rest, waits for work operation next time, and this moment, other regional oil circuit gas circuits of step-up system and Working pressure cylinder were all opened into no pressure, non-resistance state,
Accompanying drawing 7 is the another kind of Placement of hydraulic booster device in the present embodiment, be connected with second spacer flanger lid interface 306b with unique different being in main control valve 700 of above-mentioned Placement as can be seen, hydraulic electromagnetic throttle valve 400 then is connected with rear end blind flange interface 301a.
Accompanying drawing 8 is another embodiment's of hydraulic booster device a schematic representation, present embodiment and the foregoing description are similar as can be seen, its difference is that the Working pressure cylinder 300 in the present embodiment fixedly installs together with air over hydraulic intensifier 100, thereby constitute a kind of hydro-pneumatic pressure transformation of integral type, the high pressure oil interface 109a of air over hydraulic intensifier 100 can be connected by the pipeline of being made by materials such as metals with first spacer flanger of Working pressure cylinder 300 lid interface 306a, the gas-liquid force increasing structure of the separated type in the above-mentioned mode of execution, this mode is applicable to that some do not need can save the space largely under the situation of Working pressure cylinder 300 with respect to air over hydraulic intensifier 100 activities.
By above-mentioned mode of execution, be not difficult to find out that the present invention is a kind of Working pressure cylinder of stable and reliable operation.
Above mode of execution only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the people that is familiar with this technology understand content of the present invention and is implemented; can not limit protection scope of the present invention with this, all equivalences that spirit is done according to the present invention change or modify all contains body in protection scope of the present invention.

Claims (1)

1. Working pressure cylinder that is used for mini-type punching equipment, it is characterized in that: it comprises rear end cylinder barrel (303) and front end cylinder barrel (308), the rear end of described rear end cylinder barrel (303) is provided with rear end blind flange (301), the front end of described front end cylinder barrel (308) is provided with front end flange lid (311), is provided with spacer flanger lid (306) between described rear end cylinder barrel (303) and the front end cylinder barrel (308)
Be provided with floating piston (304) in the described rear end cylinder barrel (303), described floating piston (304) will be divided into rear end back cavity (302) and rear end ante-chamber (305) in the described rear end cylinder barrel (303), described rear end blind flange (301) is provided with the rear end blind flange interface (301a) that is connected with described rear end back cavity (302), and described spacer flanger lid (306) is provided with second spacer flanger lid interface (306b) that is connected with described rear end ante-chamber (305);
Be provided with working piston (310) in the described front end cylinder barrel (308), described working piston (310) is divided into front end back cavity (307) and front end ante-chamber (309) with described front end cylinder barrel (308), described front end flange lid (311) is provided with the front end flange interface (311a) that is connected with described front end ante-chamber (309), also is provided with first spacer flanger lid interface (306a) that is connected with described front end back cavity (307) on the described spacer flanger lid (306);
Be connected by hydraulic electromagnetic throttle valve (400) between described second spacer flanger lid interface (306b) and the described front end flange interface (311a), the described rear end blind flange interface (301a) and first spacer flanger cover interface (306a) and are connected to source of the gas or oil sources respectively.
CN2010101558426A 2010-04-20 2010-04-20 Working pressure cylinder Active CN101832308B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106515846A (en) * 2016-12-31 2017-03-22 湖北汽车工业学院 Electromagnetic drive locking separated hydraulic centering cylinder
CN106735823A (en) * 2017-02-10 2017-05-31 成都顺泰焊接设备有限责任公司 The mixed dynamic adaptive location welder of gas-liquid

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5969509A (en) * 1982-08-24 1984-04-19 Masabumi Isobe Cylinder device
JP2000283103A (en) * 1999-03-29 2000-10-13 Nippon Paper Industries Co Ltd Booster
CN201144897Y (en) * 2007-12-24 2008-11-05 吴育海 Gas-liquid reinforcement pressure cylinder
CN201650924U (en) * 2010-04-20 2010-11-24 苏州托克斯冲压设备有限公司 Working pressure cylinder

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5969509A (en) * 1982-08-24 1984-04-19 Masabumi Isobe Cylinder device
JP2000283103A (en) * 1999-03-29 2000-10-13 Nippon Paper Industries Co Ltd Booster
CN201144897Y (en) * 2007-12-24 2008-11-05 吴育海 Gas-liquid reinforcement pressure cylinder
CN201650924U (en) * 2010-04-20 2010-11-24 苏州托克斯冲压设备有限公司 Working pressure cylinder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106515846A (en) * 2016-12-31 2017-03-22 湖北汽车工业学院 Electromagnetic drive locking separated hydraulic centering cylinder
CN106735823A (en) * 2017-02-10 2017-05-31 成都顺泰焊接设备有限责任公司 The mixed dynamic adaptive location welder of gas-liquid
CN106735823B (en) * 2017-02-10 2023-03-17 成都顺泰焊接设备有限责任公司 Gas-liquid hybrid self-adaptive position welding device

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