CN101832239A - Wind power generating single-stage pitch cycloid reducer - Google Patents
Wind power generating single-stage pitch cycloid reducer Download PDFInfo
- Publication number
- CN101832239A CN101832239A CN201010174487A CN201010174487A CN101832239A CN 101832239 A CN101832239 A CN 101832239A CN 201010174487 A CN201010174487 A CN 201010174487A CN 201010174487 A CN201010174487 A CN 201010174487A CN 101832239 A CN101832239 A CN 101832239A
- Authority
- CN
- China
- Prior art keywords
- pin
- bearing
- cycloid
- gear
- wind power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 24
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000009467 reduction Effects 0.000 abstract description 9
- 238000007789 sealing Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 241000270728 Alligator Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
Abstract
The invention relates to the technical field of wind power gear cases, in particular to a wind power generating single-stage pitch cycloid reducer. The wind power generating single-stage pitch cycloid reducer is characterized in that (1) a front engine base is sequentially connected with a gear pin housing and an engine base into a whole; (2) an input shaft is supported in the inner hole of the front engine base by using a bearing, and the drie end of the input shaft is connected with an eccentric bearing; (3) an output shaft is supported in the inner hole of the engine base by using a bearing; (4) a gear pin is half embedded in the gear pin hole of the gear pin housing, and the gear pin is changed into a half embedded structure from a traditional simply support structure; (5) after uniform loading rings are installed between two cycloid wheels, at the end part of a pin and on a traditional cantilever pin, the simply support structure is formed; and (6) a che's sealing ring is installed in front of the supporting bearing of the output shaft so as to strictly prevent oil leakage. The invention has the advantages that (a) only single-stage speed reduction is adopted so that the axial size is small, the weight is light, and the maintenance is convenient; (b) a cycloid gear and a half-embedded gear can not be broken, thereby the carrying capacity is higher than that of epicyclic transmission only having three planet wheels; (c) the price of the cycloid reducer is less than one half of that of a planet reducer, thereby the cost of the cycloid reducer is reduced by 40-55 percent; and (d) the output shaft can prevent oil leakage and is sealed, thereby having longer service life.
Description
[technical field] the present invention relates to wind-powered electricity generation gear-box technical field, a kind of wind power generating single-stage pitch cycloid reducer.
[background technique] variable paddle speed reducer is in order to change the blade angle of facining the wind, to make the wind power generating set steady running.Variable paddle speed reducer requires high reliability: bearing capacity greatly, broken teeth and output shaft are not oil-proof.At present the product and the nation of main body entrance Mitsubishi heavy industry, Italian Bu Laiweini company fly sharp 707T.The subject matter of import variable paddle speed reducer is leakage of oil.
(A) third-level planetary slows down; (B) one-level bevel gear+secondary planet.Background technique has two kinds:
(1) Nanjing high gear company " Yaw gearbox for wind power generator " (200410064931); (2) Chongqing gear-box company " wind generating variable-propeller reduction gear box " (200720188097); (3) Tianjin speed reducer company " the change oar gear reduction unit that is used for wind-power electricity generation " (200720125070); (4) Chongqing gear-box company " variable paddle speed reducer of band brake " (200820100450); (5) wind-powered electricity generation company " wind generating variable-propeller reduction gear box " (200920116858) advances in Hangzhou;
The problem of third-level planetary is: (a) the slow speed turbine stage planet wheel only has three, and bearing capacity is not high, thereby the lightweight degree is lower; (b) because existing rubber oil sea (except that the Che Shi oil sealing) does not possess the compensation automatically of wearing and tearing back, one wear and tear also can leakage of oil slightly for the twice oil sealing; (c) complex structure, many, the maintenance difficult of part in addition; (d) axial dimension long, heavy, cost an arm and a leg.
(B) bevel gear+secondary planet: the problem of company of ACE Semi (200910034525) is: (a) remain tertiary structure, bevel gear replacement planet is uneconomical, external dimension are big; Awl tooth reduction speed ratio i in the specification
1=5.0, " the Gear Transmission Design handbook is pointed out for 922 pages: in the multistage design, the bevel gear wheel diameter is excessive, manufacturing is difficult in order to avoid, and recommends i for Zhu Xiaolu
1≤ 3..If i
1≈ 3 (had better not integral multiple), and i
3≈ 5 (requires third level planet wheel to count n in the specification
p=4), second level i then
2≈ 8.5, and reduction speed ratio is obviously excessive; Is (b) the end face seal oil sealing assorted petty in described " support and oil sealing base mating face are provided with the end face seal oil sealing "? mechanical seal? in this way, great machinery oil sealing price is very high so; It is the skeleton rubber oil sealing? in this way, its leakproof oiliness can be relatively poor.
[summary of the invention] the object of the invention be to provide a kind of bigger than third-level planetary bearing capacity, output shaft is oil-proof, axial dimension is short, the wind power generating single-stage pitch cycloid reducer of in light weight, easy to maintenance and low cost of manufacture.
The planet advantage that cycloid compares is: (a) the single-stage reduction speed ratio is much bigger; (b) the cycloid wheel flexural strength is high, never broken teeth; (c) manufacture cost is less than half of NGW planet.Shortcoming: (a) mechanical efficiency of cycloid transmission is lower than the NGW Gear Planet Transmission slightly, but for small-power, this is a minor issue; (b) freely supported structure gear pin flexural strength is lower, because the diameter of needle pin is subjected to curtate ratio K
1, coefficient of gear pin diameter K
2Restriction with maximum contact coefficient Ymax.
[technological scheme] two big technological schemes are as follows:
(A) technological scheme of carrying of raising cycloid and impact resistance: (a) toothing is partly buried in employing, makes gear pin have very high counter-bending ability; (b) guarantee multiple tooth engagement: with in the silk thread cutting process machined needles alligator hole of being careful, make its adjacent holes apart from deviation≤0.01-0.015; (c) in the W output mechanism, make the cantilever pin become freely-supported with all carrying ring, improved the crooking ability of pin;
(B) effectively prevent the technological scheme of leakage of oil: device Che Shi seal ring on the output shaft.The Che Shi seal ring is made up of O type circle and thin lips and teeth RunddichtringO, have elastic compensating function, long lifetime, the low friction automatically of wearing and tearing backs, do not have leak and excellent specific property such as anti--55 ℃ of low temperature and extensively Ying Yu in space flight, field of petrochemical industry (seeing into big elder generation " mechanical design handbook " volume 2 and relevant paper).
[beneficial effect] contrasts background technique with the present invention, (200410064931) of patented invention particularly, and its novelty, creativeness and practicability are embodied in: (a) single-stage reduction speed ratio 100-150, axial dimension is short, in light weight, easy to maintenance; (2) cycloidal gear teeth reaches and partly buries not broken teeth of tooth, thereby has the Gear Planet Transmission bearing capacity of three planet wheels big than only; (b) the cycloidal reducer price less than planetary reducer half, thereby the low 40-55% of cost; (c) output shaft leakproof oil seal long service life.
[description of drawings] Fig. 1. embodiment of the invention structural representation
[embodiment] encyclopaedizes the present invention below in conjunction with accompanying drawing:
With reference to Fig. 1. a kind of wind power generating single-stage pitch cycloid reducer is characterized in that:
Form by support (1), output shaft (3) and block bearing (2), cycloid wheel (5), capacity eccentric bearing (6), pin wheel housing (8), gear pin (13), preceding support (11), input shaft (12) and W output mechanism, the W output mechanism comprises pin (10), column sleeve (7) and output shaft (3), wherein:
(A) preceding support (11) connects one with pin wheel housing (8), support (1) successively;
(B) input shaft (12) is bearing in preceding support (11) endoporus with bearing, and the shaft extension end connects capacity eccentric bearing (6);
(C) output shaft (3) is bearing in support (1) endoporus with bearing (2);
(D) gear pin (13) partly is embedded in the upward uniform pin holes of pin wheel housing (8), and its degree of depth of imbedding pin-and-hole is as the criterion not skid off from the pin wheel housing pin-and-hole, and traditional freely supported structure gear pin changes into and partly buries toothing, makes gear pin have very high counter-bending ability;
Described wind power generating single-stage pitch cycloid reducer, it is characterized in that: between two cycloid wheel (5) and pin (10) end is equipped with and is all carried ring (7), column sleeve (9) is wide with cycloid wheel (5), after tradition cantilever pin is loaded onto and is all carried ring, become freely supported structure, improve the counter-bending ability of pin greatly.
Described wind power generating single-stage pitch cycloid reducer, it is characterized in that: the gear pin hole on the slow speed turbine stage pin wheel housing (8) is cut out continous curve by wire cutting machine tool and is obtained, pin-and-hole is adjacent the smaller the better apart from deviation, wire cutting technology can make the deviation≤0.01-0.015 of adjacent distance, surface roughness Ra 0.5--0.8 μ m, cutting accuracy is ± 0.005mm (being equivalent to grinding), gear pin diameter is the smaller the better, this is the inaccessiable processing effect of any other process for machining, and reduction speed ratio can reach 100-150.
Described wind power generating single-stage pitch cycloid reducer is characterized in that: output shaft (3) block bearing (2) is equipped with Che Shi seal ring (4) before, is strictly on guard against leakage of oil.The Che Shi seal ring is made up of O type circle and thin lips and teeth RunddichtringO, has automatic elastic compensating, long lifetime, low friction, does not have and leak and anti--55 ℃ of excellent specific properties such as low temperature.
Embodiment is to explanation of the present invention rather than qualification, and the scheme after any simple transformation all belongs to protection scope of the present invention.
Claims (4)
1. wind power generating single-stage pitch cycloid reducer is characterized in that:
Form by support (1), output shaft (3) and block bearing (2), cycloid wheel (5), capacity eccentric bearing (6), pin wheel housing (8), gear pin (13), preceding support (11), input shaft (12) and W output mechanism, the W output mechanism comprises pin (10), column sleeve (7) and output shaft (3), wherein:
(A) preceding support (11) connects one with pin wheel housing (8), support (1) successively;
(B) input shaft (12) is bearing in preceding support (11) endoporus with bearing, and its shaft extension end connects capacity eccentric bearing (6);
(C) output shaft (3) is bearing in support (1) endoporus with bearing (2);
(D) gear pin (13) partly is embedded in the upward uniform pin holes of pin wheel housing (8).
2. wind power generating single-stage pitch cycloid reducer according to claim 1 is characterized in that: between two cycloid wheel (5) and pin (10) end is equipped with and is all carried ring (7), and column sleeve (9) is wide with cycloid wheel (5).
3. wind power generating single-stage pitch cycloid reducer according to claim 2 is characterized in that: the gear pin hole on the slow speed turbine stage pin wheel housing (8) is cut out continous curve by wire cutting machine tool and is obtained.
4. according to claim 2 or 3 described wind power generating single-stage pitch cycloid reducers, it is characterized in that: output shaft (3) block bearing (2) is equipped with Che Shi seal ring (4) before.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010174487A CN101832239B (en) | 2010-05-01 | 2010-05-01 | Wind power generating single-stage pitch cycloid reducer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010174487A CN101832239B (en) | 2010-05-01 | 2010-05-01 | Wind power generating single-stage pitch cycloid reducer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101832239A true CN101832239A (en) | 2010-09-15 |
| CN101832239B CN101832239B (en) | 2012-10-03 |
Family
ID=42716415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010174487A Expired - Fee Related CN101832239B (en) | 2010-05-01 | 2010-05-01 | Wind power generating single-stage pitch cycloid reducer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101832239B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103032523A (en) * | 2011-10-01 | 2013-04-10 | 吴小杰 | Wind-electricity constant braking hypocycloid pitch-variable gearbox |
| CN104141742A (en) * | 2014-07-15 | 2014-11-12 | 江苏泰来减速机有限公司 | Air-cooling plastic extruder cycloid reduction gear |
| CN104141744A (en) * | 2014-07-15 | 2014-11-12 | 江苏泰来减速机有限公司 | Planetary reduction gear of air-cooling plastic extruder |
| CN104141744B (en) * | 2014-07-15 | 2017-01-04 | 江苏泰来减速机有限公司 | Air-cooled plastic extruder planetary speed reducer |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2120924U (en) * | 1992-01-02 | 1992-11-04 | 兰州减速机厂 | Heavy load-bearing cycloid pin gear planetary speed reducer |
| CN1288119A (en) * | 1999-09-09 | 2001-03-21 | 吴大乐 | WB type dual supporting points cycloidal reducing gear |
| CN1428521A (en) * | 2001-12-26 | 2003-07-09 | 王庆雨 | Cycloidal speed reducer |
| CN2641387Y (en) * | 2003-09-19 | 2004-09-15 | 徐州车氏密封有限公司 | L shape sliding ring type combined sealing |
| US7083378B2 (en) * | 2002-02-05 | 2006-08-01 | Jae Young Hur | Wind generator |
| DE102006058133A1 (en) * | 2006-12-09 | 2008-06-19 | Zf Friedrichshafen Ag | Actuator for roll stabilization |
| CN201288790Y (en) * | 2008-10-13 | 2009-08-12 | 大连交通大学 | Pin gear output needle pendulum planetary transmission decelerator |
| CN101666366A (en) * | 2009-10-12 | 2010-03-10 | 吴声震 | Micro-backflash cycloidal speed reducer of industrial robot |
-
2010
- 2010-05-01 CN CN201010174487A patent/CN101832239B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2120924U (en) * | 1992-01-02 | 1992-11-04 | 兰州减速机厂 | Heavy load-bearing cycloid pin gear planetary speed reducer |
| CN1288119A (en) * | 1999-09-09 | 2001-03-21 | 吴大乐 | WB type dual supporting points cycloidal reducing gear |
| CN1428521A (en) * | 2001-12-26 | 2003-07-09 | 王庆雨 | Cycloidal speed reducer |
| US7083378B2 (en) * | 2002-02-05 | 2006-08-01 | Jae Young Hur | Wind generator |
| CN2641387Y (en) * | 2003-09-19 | 2004-09-15 | 徐州车氏密封有限公司 | L shape sliding ring type combined sealing |
| DE102006058133A1 (en) * | 2006-12-09 | 2008-06-19 | Zf Friedrichshafen Ag | Actuator for roll stabilization |
| CN201288790Y (en) * | 2008-10-13 | 2009-08-12 | 大连交通大学 | Pin gear output needle pendulum planetary transmission decelerator |
| CN101666366A (en) * | 2009-10-12 | 2010-03-10 | 吴声震 | Micro-backflash cycloidal speed reducer of industrial robot |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103032523A (en) * | 2011-10-01 | 2013-04-10 | 吴小杰 | Wind-electricity constant braking hypocycloid pitch-variable gearbox |
| CN103032523B (en) * | 2011-10-01 | 2015-07-22 | 陈伟 | Wind-electricity constant braking hypocycloid pitch-variable gearbox |
| CN104141742A (en) * | 2014-07-15 | 2014-11-12 | 江苏泰来减速机有限公司 | Air-cooling plastic extruder cycloid reduction gear |
| CN104141744A (en) * | 2014-07-15 | 2014-11-12 | 江苏泰来减速机有限公司 | Planetary reduction gear of air-cooling plastic extruder |
| CN104141744B (en) * | 2014-07-15 | 2017-01-04 | 江苏泰来减速机有限公司 | Air-cooled plastic extruder planetary speed reducer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101832239B (en) | 2012-10-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101806336B (en) | Wind power generation three-piece cycloidal variable propeller reducer | |
| CN101813164B (en) | Wind power generation single-stage pitch control double-cycloid speed reducer | |
| CN101825067B (en) | Wind generating cycloidal pitch-controlled speed reducer | |
| CN101825154B (en) | Wind generating dual-cycloid variable-blade reducer | |
| CN101825155B (en) | Wind power three-cycloid yawing reducer | |
| CN101832238B (en) | Wind power generating three-sheet double cycloid single-stage pitch reducer | |
| CN101825059A (en) | Three-disk cycloid single pitch-controlled speed reducer of wind turbine | |
| CN101813163B (en) | Wind power generation double-cycloid yawing speed reducer | |
| CN101813071B (en) | Wind power generation three-piece double-cycloid variable-pitch speed reducer | |
| US20090139799A1 (en) | Textured surfaces for gears | |
| CN101813072A (en) | Wind power generation yawing cycloid speed reducer | |
| US20120184404A1 (en) | Damping of Plantary Gears with Flex-Pins for Wind Turbines | |
| CN101813165A (en) | Wind power generation three-piece double-cycloid yawing speed reducer | |
| CN101649816A (en) | Wind-power generating yaw speed reducer | |
| CN101832239B (en) | Wind power generating single-stage pitch cycloid reducer | |
| CN103089928A (en) | Bearing grease lubrication megawatt-level ten-shunting wind power acceleration box | |
| CN101813166A (en) | Three-ring hypocycloid reducer | |
| CN201269285Y (en) | Translational gear transmission mechanism | |
| CN101666367B (en) | Clearance-free planetary drive device | |
| CN103032522A (en) | Cycloid pitch-variable gearbox for wind driven generator | |
| CN208686917U (en) | Novel flexible offset-type gear robot retarder | |
| CN103032263B (en) | Hypocycloid yawing gearbox for wind driven generator | |
| CN102442732A (en) | Cone-hypocycloid speed reducer of rotary brush aeration machine | |
| CN205231935U (en) | Motor shaft connecting structure of speed reducer | |
| CN205047793U (en) | Speed reducer transmission shaft end lid |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGSU TAILAI REDUCER CO., LTD. Free format text: FORMER OWNER: WU SHENGZHEN Effective date: 20130808 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Jilin Inventor after: Ding Suoping Inventor after: Wu Shengzhen Inventor before: Wu Shengzhen |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: WU SHENGZHEN TO: ZHANG JILIN DING SUOPING WU SHENGZHEN Free format text: CORRECT: ADDRESS; FROM: 325400 WENZHOU, ZHEJIANG PROVINCE TO: 225419 TAIZHOU, JIANGSU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20130808 Address after: 225419, Taixing village, Zhang Qiao Town, Jiangsu four Patentee after: Jiangsu Tailai Reducer Co., Ltd. Address before: Kunyang town 325400 Zhejiang County of Pingyang province Bai Shi Jie No. four building 761 room Patentee before: Wu Shengzhen |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151211 Address after: 225419, Jiangsu, Taizhou City, Taixing Province Zhang Zhen Industrial Agglomeration Area Patentee after: Jiangsu Tai Tai Heavy Machinery Co., Ltd. Address before: 225419, Taixing village, Zhang Qiao Town, Jiangsu four Patentee before: Jiangsu Tailai Reducer Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20200501 |