CN101831730B - Shaping device and method for quantitatively feeding down feather - Google Patents
Shaping device and method for quantitatively feeding down feather Download PDFInfo
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- CN101831730B CN101831730B CN2010101749298A CN201010174929A CN101831730B CN 101831730 B CN101831730 B CN 101831730B CN 2010101749298 A CN2010101749298 A CN 2010101749298A CN 201010174929 A CN201010174929 A CN 201010174929A CN 101831730 B CN101831730 B CN 101831730B
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Abstract
The invention relates to a shaping device for quantitatively feeding down feather, which comprises a leveling mechanism (1), an evenly fluffing mechanism (2), a down feather feeding mechanism (3) and a fixed mechanism (4). A fixed frame of the fixed mechanism (4) is a trilateral frame provided with a rightward opening, and the leveling mechanism (1), the evenly fluffing mechanism (2) and the down feather feeding mechanism (3) are connected to a fixed block of the fixed frame (4) in sequence from left to right. The method comprises the following steps: the leveling mechanism (1) delivers down feather with set thickness and square meter quality to the evenly fluffing mechanism (2); the evenly fluffing mechanism (2) fluffs the down feather with set thickness and square meter mass into the down feather feeding mechanism (3) according to inclination; and the down feather feeding mechanism (3) quantitatively feeds down feather according to the set thickness and square meter mass. The method for quantitatively feeding down feather has high control precision and high feeding efficiency.
Description
Technical field
The invention belongs to the quantitatively feeding technical field of textile fabric, relate in particular to a kind of quantitatively feeding device and method of eider down flocculus.
Background technology
Down fiber is made of a large amount of eider down sprigs, and sprig is diverged to and forms a suede that includes a large amount of still airs.Therefore eider down light weight, and since slim and graceful easily under slight wind-force effect and floating, it is big to difficulty to cause eider down to be fed, and its goods also in type structure of destruction and form easily in process.Yet, eider down is formal because contain a large amount of still airs, its thermal conductivity factor approaches still air, has good heat preservation and insulation, it is the alternative materials of extensive utilization under the low-carbon economy condition, but the unique features of eider down, also being the characteristics of natural bulkiness and light weight and structure that radiation is dispersed, that it is difficult to is fixing, and being very easy to produce slippage also is its weakness of fully not used.The present method that the solves separation method that has living space, promptly adopt the mode of filling that certain space is filled and be limited in to eider down, as adopt suture eider down to be sewn on vertical with material in up and down two-layer, (Sun Baichang in the horizontal geometric areas that interlaces, all, thin down products new technology and product, national inventing patent, granted patent number: 94110017.0, Granted publication number: CN1034983C), this method is common eider down application process, be more common in down jackets, eiderdown quilt etc., still too fat to move is its maximum shortcoming, in addition, also there is the loss of heat in the separated place, and the quantitatively feeding down feather mode in this method is a compressed air.Another kind is exactly to adopt adhesive to make it fixed, as adopt meltblowing method that eider down and the mixed spray of chemical fibre are combined into insulation material, it has solved eider down or other fine hair can't be fixed in moulding, the problem that sewing is cut out, and (Li Chunzeng such as the heat insulating ability of the composite wadding after the lifting moulding and tensile strength, in thousand, Wu Zhengnan, Dong Ping, Shao Chengxu, Sun Songyan, Wu Jianzhou, production method of a kind of composite wadding material by fusion-spraying down and products thereof and equipment, national inventing patent, the patent No.: 93114566.X), this method has solved too fat to move problem, but compression and bonding all can change original natural structure of eider down significantly, cause the warmth retention property partial loss, simultaneously, also increased the density of material, made the characteristics of eider down lightweight also destroyed.And water to sting fixed eider down also be the novel forming technology that occurs in recent years with the quantitatively feeding of realizing eider down, the main technique principle is to utilize the current of high velocity jet or liquid drugs injection to make fiber entangled to each other, and then makes fiber web be consolidated into flocculus.Adopt traditional water thorn mode for the eider down flocculus, though can form non-weaving cloth by tangling of down fiber, the premium properties of eider down will greatly be lost, especially the lightweight of eider down, warming and slim fluffy advantage.
Goods that mostly are eider down and shaped article that said method relates to and studies, Application Areas is extensive, but seldom relates to the feeding to problem of slim and graceful, fluffy eider down.How to feed to eider down though have some patents and method to report, as adopting blower fan to produce suction eider down suction cloth shell is made down products, can fill suede fast, but be difficult to quantitatively feeding (Gao Zhixing, the eider down pad device, utility model patent, the patent No.: 96242369.6); Or implement the eider down letter sorting by offering multistage casing, but casing is too many, stirs to be difficult to control, cause that work efficiency is low, energy consumption is high (Pan Liansheng, many casees eider down sorter, utility model patent, the patent No.: 200720101142.2); Or adopt conveyer belt to transport, mao speed is restive, material blocks easily but add, and the pine tag axle causes problem (Pan Liansheng, improved eider down transports such as mechanical damage easily to eider down when rotating, utility model patent, the patent No.: 200720101143.7).But these methods are emphasized is that feeding of eider down given, and the anti-flyings of eider down are carried, the problem such as stable of goods, but wherein the most key eider down is fed quantitatively, uniformly and is seldom related to.
Summary of the invention
Technical problem to be solved by this invention provides a kind of shaped device and method of quantitatively feeding down feather, can be used for quantitatively feeding, the especially lightweight of duck's down, goose down, VELVET, chicken suede, cashmere, cotton linter and kapok etc., the quantitatively feeding of a shape material.
The technical solution adopted for the present invention to solve the technical problems is: the shaped device that a kind of quantitatively feeding down feather is provided, comprise neat and well spaced mechanism, the even mechanism of trembling, feed suede mechanism and fixed mechanism, it is characterized in that: the fixed frame of described fixed mechanism is opening three frames to the right, be divided into left frame, upper side frame and lower frame, described neat and well spaced mechanism, the even mechanism of trembling, feeding suede mechanism from left to right is connected on the fixed block on the described fixed frame successively, described fixed block comprises first fixed block that arrays from left to right at the lower frame of fixed frame, second fixed block, the 3rd fixed block, the 4th fixed block, the 5th fixed block, the 6th fixed block and the 7th fixed block, and be arranged on first on the upper side frame of fixed frame fixed block on the fixed block and second;
Described neat and well spaced mechanism comprises left horizontal roller, right horizontal roller, oblique roller, jockey pulley, carry-over pinch rolls, go up neat and well spaced roller respectively with first fixed block, second fixed block, the 3rd fixed block, the 4th fixed block, fixed block on first, circular hole coupling on second on the fixed block, also comprise with second fixed block on the following neat and well spaced roller of circular hole coupling, described left horizontal roller, right horizontal roller, oblique roller, jockey pulley and carry-over pinch rolls are provided with holder net system outward, described carry-over pinch rolls are fixed in first gear, described first gear and first turbine match, described first turbine connects first motor, and described first motor is fixed on first on the fixed block; Described neat and well spaced roller is connected the 3rd gear and second gear respectively with following neat and well spaced roller, described the 3rd gear, second gear match with the 3rd turbine, second turbine respectively, described the 3rd turbine, second turbine connect the 3rd motor and second motor, and described the 3rd motor and second motor are fixed in the fixed block and second fixed block on second;
Described even the 4th motor of trembling in the mechanism is fixed on the 6th fixed block, described the 4th motor connects the 4th turbine successively, screw mandrel, sliding shoe, backstay, be provided with lower limit and upper limit in the both sides of described sliding shoe, described lower limit and upper limit are fixed on the 5th fixed block, the top of described backstay is provided with base plate, base plate is fixed on the 6th fixed block by support bar, capable groove of T and deep-slotted chip breaker are arranged on the described base plate, described backstay passes capable groove of T and base plate coupling, described deep-slotted chip breaker and ball coupling, the both sides of ball are provided with left limit and the right limit that is fixed on base plate, the upside of ball connects the material shaking case, in the described material shaking case velour-collecting box is housed, the both sides of described velour-collecting box are provided with right baffle-plate and right baffle plate, described right baffle plate upper end is fixed on the upper side frame of fixed frame, and adheres to first rubber in the lower end and be adjacent to velour-collecting box, is stained with second rubber on described base plate and the material shaking case; On the described material shaking case magnet is arranged; On the described base plate relay is arranged; Be connected with spring between base plate and the material shaking case; On described the 6th fixed block optical sensor is arranged;
Described transparent Sheng suede case of feeding suede mechanism is fixed on described the 7th fixed block by fixed bar, and there is the described clearer of feeding inside; Described hello clearer and described support bar are connected; Described support bar is connected in described the 7th fixed block; Circular hole coupling on described support bar and the 4th gear; Described the 4th gear and the 5th turbine match, and described the 5th turbine links to each other with the 5th motor, and the 5th motor is fixed in described the 7th fixed block.
Described holder net system is made up of selvage, net bar and lace curtaining; Described selvage is an elastomeric material, cycle rotation under the traction of trailer system; Described net bar is the flat material, is bamboo bar or batten or polytetrafluoroethylene (PTFE) bar or polypropylene strips or polyvinyl chloride bar, and is fixed on the described selvage; Described lace curtaining is frivolous flaky material, describedly is meant that gently square metre quality is low, scope is 90g/m
2-150g/m
2, the described thin 500N/m that is meant
2Under load thickness, scope be 0.06mm-0.2mm, described flaky material is fabric or film or through netting; Described hello clearer is a polytetrafluoroethylmaterial material, is carved with groove on the surface.
Described shaped device is used for the quantitatively feeding of duck's down or goose down or VELVET or chicken suede or cashmere.
Measuring principle of the present invention is to be delivered to the even mechanism of trembling by the eider down that neat and well spaced mechanism will set thickness and square metre quality, the even mechanism of trembling trembles the eider down of setting into feeding suede mechanism according to setting chattering frequency and gradient, feeds suede mechanism by setting thickness and square metre quality quantitatively feeding eider down.Described quantitatively feeding be exactly by by different level, the branch precision implements the control of thickness and square metre quality, reach the thickness and square metre quality of last setting requirement, promptly carry out setting for 2 times the thickness and square metre quality of the eider down flocculus of controlling output by upper and lower neat and well spaced roller, vibrate thickness and square metre quality that the material shaking principle implements to set for the 3rd time the eider down flocculus of controlling output in the mechanism by even trembling again, set the eider down flocculus of thickness and square metre quality at last by hello suede mechanism for implementing.Be quantitatively feeding down feather method control accuracy height provided by the invention, feeding efficient height.Can realize the quantitatively feeding of control accuracy height, the high lightweight eider down flocculus of feeding efficient by apparatus of the present invention and method, be applicable to the quantitatively feeding of duck's down, goose down, VELVET, chicken suede, cashmere, solved the eider down wadding because fluffy quantitative, high accuracy, the easy quantitatively feeding device and method of being difficult to, for field of textiles provides lightweight, slim, flexible flaky material.
The method of the shaped device of a kind of quantitatively feeding down feather of the invention process may further comprise the steps:
(1) eider down is deposited on the lace curtaining between left horizontal roller and right horizontal roller;
(2) set the eider down flocculus requirement that thickness and first is set square metre quality according to first, select the following neat and well spaced roller of corresponding diameter, start described second motor, drive second turbine, thereby drive second gear, make that neat and well spaced roller rotates down;
(3) set the eider down flocculus requirement that thickness and second is set square metre quality according to second, select the last neat and well spaced roller of corresponding diameter, start described the 3rd motor, drive the 3rd turbine, thereby drive the 3rd gear, make that going up neat and well spaced roller rotates;
(4) start described the 4th motor, drive the 4th turbine, thereby drive screw mandrel, make sliding shoe and backstay move, set the eider down flocculus requirement that thickness and the 3rd is set square metre quality according to the 3rd, described backstay is moved up drives the gradient that movable base plate and material shaking case down move to setting;
(5) open AC power, back and forth adsorb magnet drive material shaking case by relay and move back and forth;
(6) start described the 5th motor, drive described the 5th turbine, drive described the 4th gear and described hello clearer rotation;
(7) start described first motor, drive first turbine, thereby drive first gear, make carry-over pinch rolls and holder net systemic circulation rotate, the direction of motion of holder net system and the direction of rotation of following neat and well spaced roller and last neat and well spaced roller; The described clearer of feeding is set eider down parameter request output that thickness and four set square metre quality with described eider down according to the 4th by rotating.
Described first sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 8mm-100mm; Described first sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 15g/m
2-100g/m
2
Described second sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 2mm-30mm; Described second sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 8g/m
2-40g/m
2
The described the 3rd sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 0.1mm-20mm; The described the 3rd sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 2g/m
2-20g/m
2
Described gradient is meant that base plate 236 moves up and down the angle of inclination of rotating formation in the process around described support bar 237 at described backstay 246, and described range of tilt angles is 0 °-45 °.
The described the 4th sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 0.1mm-20mm, 500N/m
2Under the thickness of loading be 0.02mm-10mm; The described the 4th sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 2g/m
2-20g/m
2
Described forming method is used for the quantitatively feeding of duck's down or goose down or VELVET or chicken suede.
Beneficial effect
1. realize setting the moulding of thickness and the eider down flocculus of setting square metre quality, solve cause owing to eider down is fluffy inhomogeneous and feed to problem;
2. the eider down flocculus of Shi Xianing at 20N/m
2Load thickness down is positioned at 0.1mm-20mm, and a square metre quality is positioned at 2g/m
2-20g/m
2, realized lightweight, slim fluffy, warming weaving flocculus material, the especially shaped device of eider down flocculus material and method;
3. whole apparatus structure exquisiteness can realize the quantitatively feeding of easy, effective duck's down, goose down, VELVET, chicken suede, cashmere etc.
Description of drawings
Fig. 1 is a kind of shaped device side view of quantitatively feeding down feather
Fig. 2 is a kind of left view of shaped device A-A right-hand component of quantitatively feeding down feather
Fig. 3 is a kind of vertical view of shaped device A-A left-hand component of quantitatively feeding down feather
Fig. 4 is the schematic diagram of holder net system among the present invention
Fig. 5 is the selvage of holder net system among the present invention and the schematic diagram of net bar
Fig. 6 is the schematic diagram of the lace curtaining of holder net system among the present invention
Fig. 7 is the side view of the part of material shaking system and control system among the present invention
Fig. 8 is the left view of the part that has T-slot of control system among the present invention
Fig. 9 is the schematic diagram of feeding suede mechanism among the present invention
Figure 10 is the schematic diagram of feeding the A-A section place of suede mechanism among the present invention
Among the figure:
The neat and well spaced mechanism of 1-: 11-left side horizontal roller, the right horizontal roller of 12-, the oblique roller of 13-, the 14-jockey pulley, the 15-trailer system, 151-first motor, 152-first turbine, 153-first gear, the 154-carry-over pinch rolls, neat and well spaced system under the 16-, 161-second motor, 162-second turbine, 163-second gear, neat and well spaced roller under the 164-, the last neat and well spaced system of 17-, 171-the 3rd motor, 172-the 3rd turbine, 173-the 3rd gear, the last neat and well spaced roller of 174-, 18-holder net system, the 181-selvage, 182-net bar, the 183-lace curtaining, the 19-eider down;
The even mechanism of trembling of 2-: 21-gathering system, the 211-right baffle-plate, the 212-velour-collecting box, the right baffle plate of 213-, 214-first rubber, the 215-optical sensor, the 216-fixed bar, 22-material shaking system, 221-second rubber, the 222-ball, 223-material shaking case, the 23-control system, the 231-spring, 232-magnet, the 233-relay, the 234-left limit, the 235-right limit, the 236-base plate, the 237-support bar, the capable groove of 238-T, the 239-deep-slotted chip breaker, the 24-navigation system, 241-the 4th motor, 242-the 4th turbine, the 243-screw mandrel, the 244-lower limit, the 245-sliding shoe, the 246-backstay, the 247-upper limit;
3-feeds suede mechanism: 31-the 5th motor, 32-the 5th turbine, 33-the 4th gear, 34-support bar, 35-hello clearer, the transparent Sheng suede of 36-case, 37-fixed bar;
4-fixed mechanism: fixed block on fixed block, the 45-second on 41-fixed frame, 42-cleaning brush, 43-fixed block system, 431-first fixed block, 432-second fixed block, 433-the 3rd fixed block, 434-the 4th fixed block, 435-the 5th fixed block, 436-the 6th fixed block, 437-the 7th fixed block, the 44-first.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
As shown in Figure 1, a kind of shaped device of quantitatively feeding down feather, comprise neat and well spaced mechanism 1, the even mechanism 2 of trembling, feed suede mechanism 3 and fixed mechanism 4, it is characterized in that: the fixed frame 41 of described fixed mechanism 4 is opening three frames to the right, be divided into left frame, upper side frame and lower frame, described neat and well spaced mechanism 1, the even mechanism 2 of trembling, feeding suede mechanism 3 from left to right is connected on the fixed block on the described fixed frame 41 successively, described fixed block comprises first fixed block 431 that arrays from left to right at the lower frame of fixed frame 41, second fixed block 432, the 3rd fixed block 433, the 4th fixed block 434, the 5th fixed block 435, the 6th fixed block 436 and the 7th fixed block 437 also comprise on first on the upper side frame that is arranged in fixed frame 41 fixed block 45 on the fixed block 44 and second.
As Fig. 1, shown in 3, described neat and well spaced mechanism 1 comprises left horizontal roller 11, right horizontal roller 12, oblique roller 13, jockey pulley 14, carry-over pinch rolls 154, go up neat and well spaced roller 174 respectively with first fixed block 431, second fixed block 432, the 3rd fixed block 433, the 4th fixed block 434, fixed block 44 on first, circular hole coupling on second on the fixed block 45, also comprise with second fixed block 432 on the following neat and well spaced roller 164 of circular hole coupling, described left horizontal roller 11, right horizontal roller 12, oblique roller 13, jockey pulley 14, the carry-over pinch rolls 154 outer holder net systems 18 that are connected with, described carry-over pinch rolls 154 are fixed in first gear 153, described first gear 153 and first turbine 152 match, described first turbine 152 connects first motor 151, and described first motor 151 is fixed on first on the fixed block 44; Described neat and well spaced roller 174 is connected the 3rd gear 173 and second gear 163 respectively with following neat and well spaced roller 164, described the 3rd gear 173, second gear 163 and the 3rd turbine 172, second turbine 162, described the 3rd turbine 172, second turbine 162 connect the 3rd motor 171 and second motor 161, and described the 3rd motor 171 and second motor 161 are fixed in the fixed block 45 and second fixed block 432 on second.
As Fig. 1,7, shown in 8, described even the 4th motor of trembling in the mechanism 2 241 is fixed on the 6th fixed block 436, described the 4th motor 241 connects the 4th turbine 242 successively, screw mandrel 243, sliding shoe 245, backstay 246, be provided with lower limit 244 and upper limit 247 in the both sides of described sliding shoe, described lower limit 244 and upper limit 247 are fixed on the 5th fixed block 435, the top of described backstay 246 is provided with base plate 236, base plate 236 is fixed on the 6th fixed block 436 by support bar 237, capable groove 238 of T and deep-slotted chip breaker 239 are arranged on the described base plate 236, described backstay 246 passes capable groove 238 of T and base plate 236 couplings, described deep-slotted chip breaker 239 and ball 222 couplings, the both sides of ball 222 are provided with left limit 234 and the right limit 235 that is fixed on base plate 236, the upside of ball 222 connects material shaking case 223, in the described material shaking case 223 velour-collecting box 212 is housed, the both sides of described velour-collecting box 212 are provided with right baffle-plate 211 and right baffle plate 213, described right baffle plate 213 upper ends are fixed on the upper side frame of fixed frame 41, and adhere to first rubber 214 in the lower end and be adjacent to velour-collecting box 212, be stained with second rubber 221 on described base plate 236 and the material shaking case 223; On the described material shaking case 223 magnet 232 is arranged; On the described base plate 236 relay 233 is arranged; Be connected with spring 231 between base plate 236 and the material shaking case 223; On described the 6th fixed block 436 optical sensor 215 is arranged.
Shown in Fig. 9,10, described transparent Sheng suede case 36 of feeding suede mechanism 3 is fixed on described the 7th fixed block 437 by described fixed bar 37, and there is the described clearer 35 of feeding inside; The described clearer 35 of feeding is connected with described support bar 34; Described support bar 34 is connected in described the 7th fixed block 437; Described support bar 34 the 4th gear 33 that is connected; Described the 4th gear and the 5th turbine match, and described the 5th turbine 32 links to each other with the 5th motor 31, and the 5th motor 31 is fixed in described the 7th fixed block 437.
Shown in Fig. 4,5,6, described holder net system 18 is made up of selvage 181, net bar 182 and lace curtaining 183; Described selvage is an elastomeric material, cycle rotation under the traction of trailer system 15; Described net bar 182 is the flat material, is bamboo bar, batten, polytetrafluoroethylene (PTFE) bar, polypropylene strips and polyvinyl chloride bar, and is fixed on the described selvage 181; Described lace curtaining 183 is frivolous flaky material, describedly is meant that gently square metre quality is low, scope is 90g/m
2-150g/m
2, the described thin 500N/m that is meant
2Under load thickness, scope for being 0.06mm-0.2mm, described flaky material is fabric, film, through netting.
Embodiment 1
At 20N/m
2Load thickness down is 0.1mm, 500N/m
2Under the thickness of loading be that 0.02mm and square metre quality are 2g/m
2The forming process of light and thin type duck's down flocculus as follows: (1) is deposited in duck's down on the lace curtaining 183 of 12 of left horizontal roller 11 and right horizontal roller; (2) according to 20N/m
2Load thickness down is that 8mm, square metre quality are 15g/m
2The requirement of duck's down flocculus, select neat and well spaced roller 164 down, start described second motor 161, drive second turbine 162, thereby drive second gear 163, make down neat and well spaced roller 164 rotate; (3) according to 20N/m
2Load thickness down is that 2mm, square metre quality are 8g/m
2The requirement of duck's down flocculus, select the last neat and well spaced roller 174 of corresponding diameter, start described the 3rd motor 171, drive the 3rd turbine 172, thereby drive the 3rd gear 173, make that going up neat and well spaced roller 174 rotates; (4) start described the 4th motor 241, drive the 4th turbine 242, thereby drive screw mandrel 243, make sliding shoe 245 and backstay 246 move, according to 20N/m
2Load thickness down is that 0.1mm, square metre quality are 2g/m
2The requirement of duck's down flocculus, described backstay 246 moved up drives 15 ° of the gradients that movable base plate 236 and material shaking case 223 down move to setting; (5) open AC power, back and forth adsorb magnet 232 drive material shaking casees 223 by relay 233 and move back and forth; (6) start described the 5th motor 31, drive described the 5th turbine 32, drive described the 4th gear 33 and 35 rotations of described hello clearer; (7) start described first motor 151, drive first turbine 152, thereby drive first gear 153, make carry-over pinch rolls 154 and holder net system 18 cycle rotations, the direction of motion of holder net system 18 and the direction of rotation of neat and well spaced roller 164 and last neat and well spaced roller 174 down; The described clearer 35 of feeding is by rotating described duck's down quantitatively feeding, and the duck's down flocculus is at 20N/m
2Load thickness down is 0.1mm, 500N/m
2Under the thickness of loading be that 0.02mm, square metre quality are 2g/m
2
The duck's down flocculus of the quantitatively feeding by embodiment is at 20N/m
2Load thickness down is 0.1mm, at 500N/m
2Under the thickness of loading be 0.02mm, square metre quality is 2g/m
2
At 20N/m
2Load thickness down is 20mm, 500N/m
2Under the thickness of loading be that 1mm and square metre quality are 20g/m
2The forming process of light and thin type duck's down flocculus as follows: (1) is deposited in duck's down on the lace curtaining 183 of 12 of left horizontal roller 11 and right horizontal roller; (2) according to 20N/m
2Load thickness down is that 100mm, square metre quality are 100g/m
2The requirement of duck's down flocculus, select neat and well spaced roller 164 down, start described second motor 161, drive second turbine 162, thereby drive second gear 163, make down neat and well spaced roller 164 rotate; (3) according to 20N/m
2Load thickness down is that 30mm, square metre quality are 40g/m
2The requirement of duck's down flocculus, select the last neat and well spaced roller 174 of corresponding diameter, start described the 3rd motor 171, drive the 3rd turbine 172, thereby drive the 3rd gear 173, make that going up neat and well spaced roller 174 rotates; (4) start described the 4th motor 241, drive the 4th turbine 242, thereby drive screw mandrel 243, make sliding shoe 245 and backstay 246 move, according to 20N/m
2Load thickness down is that 20mm, square metre quality are 20g/m
2The requirement of duck's down flocculus, described backstay 246 moved up drives 30 ° of the gradients that movable base plate 236 and material shaking case 223 down move to setting; (5) open AC power, back and forth adsorb magnet 232 drive material shaking casees 223 by relay 233 and move back and forth; (6) start described the 5th motor 31, drive described the 5th turbine 32, drive described the 4th gear 33 and 35 rotations of described hello clearer; (7) start described first motor 151, drive first turbine 152, thereby drive first gear 153, make carry-over pinch rolls 154 and holder net system 18 cycle rotations, the direction of motion of holder net system 18 and the direction of rotation of neat and well spaced roller 164 and last neat and well spaced roller 174 down; The described clearer 35 of feeding is by rotating described duck's down quantitatively feeding, and the duck's down flocculus is at 20N/m
2Load thickness down is 20mm, 500N/m
2Under the thickness of loading be that 1mm, square metre quality are 20g/m
2
The duck's down flocculus of the quantitatively feeding by embodiment is at 20N/m
2Load thickness down is 20mm, at 500N/m
2Under the thickness of loading be 1mm, square metre quality is 20g/m
2
At 20N/m
2Load thickness down is 0.5mm, 500N/m
2Under the thickness of loading be that 0.09mm and square metre quality are 16g/m
2The forming process of light and thin type goose down flocculus as follows: (1) is deposited in goose down on the lace curtaining 183 on 12 of left horizontal roller 11 and the right horizontal roller; (2) according to 20N/m
2Load thickness down is that 40mm, square metre quality are 70g/m
2The requirement of goose down flocculus, select neat and well spaced roller 164 down, start described second motor 161, drive second turbine 162, make to drive second gear 163, make down neat and well spaced roller 164 rotate; (3) according to 20N/m
2Load thickness down is that 10mm, square metre quality are 35g/m
2The requirement of goose down flocculus, select the last neat and well spaced roller 174 of corresponding diameter, start described the 3rd motor 171, drive the 3rd turbine 172, thereby drive the 3rd gear 173, make that going up neat and well spaced roller 174 rotates; (4) start described the 4th motor 241, drive the 4th turbine 242, thereby drive screw mandrel 243, make sliding shoe 245 and backstay 246 move, according to 20N/m
2Load thickness down is that 0.5mm, square metre quality are 16g/m
2The requirement of goose down flocculus, described backstay 246 moved up drives 20 ° of the gradients that movable base plate 236 and material shaking case 223 down move to setting; (5) open AC power, back and forth adsorb magnet 232 drive material shaking casees 223 by relay 233 and move back and forth; (6) start described the 5th motor 31, drive described the 5th turbine 32, drive described the 4th gear 33 and 35 rotations of described hello clearer; (7) start described first motor 151, drive first turbine 152, thereby drive first gear 153, make carry-over pinch rolls 154 and holder net system 18 cycle rotations, the direction of motion of holder net system 18 and the direction of rotation of neat and well spaced roller 164 and last neat and well spaced roller 174 down; The described clearer 35 of feeding is by rotating described goose down quantitatively feeding, and the goose down flocculus is at 20N/m
2Load thickness down is 0.5mm, 500N/m
2Under the thickness of loading be that 0.09mm, square metre quality are 16g/m
2
The goose down flocculus of the quantitatively feeding by embodiment is at 20N/m
2Load thickness down is 0.5mm, at 500N/m
2Under the thickness of loading be 0.09mm, square metre quality is 16g/m
2
Embodiment 4
At 20N/m
2Load thickness down is 1mm, 500N/m
2Under the thickness of loading be that 0.1mm and square metre quality are 18g/m
2The forming process of light and thin type chicken suede flocculus as follows: (1) is deposited in chicken suede on the lace curtaining 183 on 12 of left horizontal roller 11 and the right horizontal roller; (2) according to 20N/m
2Load thickness down is that 10mm, square metre quality are 80g/m
2The requirement of chicken suede flocculus, select neat and well spaced roller 164 down, start described second motor 161, drive second turbine 162, thereby drive second gear 163, make down neat and well spaced roller 164 rotate; (3) according to 20N/m
2Load thickness down is that 6mm, square metre quality are 32g/m
2The requirement of chicken suede flocculus, select the last neat and well spaced roller 174 of corresponding diameter, start described the 3rd motor 171, drive the 3rd turbine 172, thereby drive the 3rd gear 173, make that going up neat and well spaced roller 174 rotates; (4) start described the 4th motor 241, drive the 4th turbine 242, thereby drive screw mandrel 243, make sliding shoe 245 and backstay 246) move, according to 20N/m
2Load thickness down is that 1mm, square metre quality are 18g/m
2The requirement of chicken suede flocculus, described backstay 246 moved up drives 15 ° of the gradients that movable base plate 236 and material shaking case 223 down move to setting; (5) open AC power, back and forth adsorb magnet 232 drive material shaking casees 223 by relay 233 and move back and forth; (6) start described the 5th motor 31, drive described the 5th turbine 32, drive described the 4th gear 33 and 35 rotations of described hello clearer; (7) start described first motor 151, drive first turbine 152, thereby drive first gear 153, make carry-over pinch rolls 154 and holder net system 18 cycle rotations, the direction of motion of holder net system 18 and the direction of rotation of neat and well spaced roller 164 and last neat and well spaced roller 174 down; The described clearer 35 of feeding is by rotating described chicken suede quantitatively feeding, and chicken suede flocculus is at 20N/m
2Load thickness down is 1mm, 500N/m
2Under the thickness of loading be that 0.1mm, square metre quality are 18g/m
2
The chicken suede flocculus of the quantitatively feeding by embodiment is at 20N/m
2Load thickness down is 1mm, at 500N/m
2Under the thickness of loading be 0.1mm, square metre quality is 18g/m
2
Claims (10)
1. the shaped device of a quantitatively feeding down feather, comprise neat and well spaced mechanism (1), the even mechanism (2) of trembling, feed suede mechanism (3) and fixed mechanism (4), it is characterized in that: the fixed frame (41) of described fixed mechanism (4) is opening three frames to the right, be divided into left frame, upper side frame and lower frame, described neat and well spaced mechanism (1), the even mechanism (2) of trembling, feeding suede mechanism (3) from left to right is connected on the fixed block on the described fixed frame (41) successively, described fixed block comprises first fixed block (431) that arrays from left to right at the lower frame of fixed frame (41), second fixed block (432), the 3rd fixed block (433), the 4th fixed block (434), the 5th fixed block (435), the 6th fixed block (436) and the 7th fixed block (437), and be arranged on first on the upper side frame of fixed frame (41) fixed block (45) on the fixed block (44) and second;
Described neat and well spaced mechanism (1) comprises left horizontal roller (11), right horizontal roller (12), oblique roller (13), jockey pulley (14), carry-over pinch rolls (154) and last neat and well spaced roller (174), its respectively with first fixed block (431), second fixed block (432), the 3rd fixed block (433), the 4th fixed block (434), circular hole coupling on the fixed block on first (44) and second on the fixed block (45), described neat and well spaced mechanism (1) also comprise with second fixed block (432) on the following neat and well spaced roller (164) of circular hole coupling, described left horizontal roller (11), right horizontal roller (12), oblique roller (13), jockey pulley (14), the outer holder net system (18) that is provided with of carry-over pinch rolls (154), described carry-over pinch rolls (154) are fixed in first gear (153), described first gear (153) matches with first turbine (152), and first motor (151) on described first turbine (152) and first on the fixed block (44) is fixedlyed connected; The described neat and well spaced roller (174) of is connected the 3rd gear (173) and second gear (163) respectively with following neat and well spaced roller (164), described the 3rd gear (173) and second gear (163) are with the 3rd turbine (172) and second turbine (162) are complementary respectively, described the 3rd turbine (172), second turbine (162) connect the 3rd motor (171) and second motor (161), and described the 3rd motor (171) and second motor (161) are individually fixed in fixed block on second (45) and second fixed block (432);
Described even the 4th motor of trembling in the mechanism (2) (241) is fixed on the 6th fixed block (436), described the 4th motor (241) connects the 4th turbine (242) successively, screw mandrel (243), sliding shoe (245), backstay (246), be provided with lower limit (244) and upper limit (247) in the both sides of described sliding shoe, described lower limit (244) and upper limit (247) are fixed on the 5th fixed block (435), the top of described backstay (246) is provided with base plate (236), base plate (236) is fixed on the 6th fixed block (436) by support bar (237), capable groove of T (238) and deep-slotted chip breaker (239) are arranged on the described base plate (236), described backstay (246) passes capable groove of T (238) and base plate (236) coupling, described deep-slotted chip breaker (239) and ball (222) coupling, the both sides of ball (222) are provided with left limit (234) and the right limit (235) that is fixed on base plate (236), the upside of ball (222) connects material shaking case (223), velour-collecting box (212) is housed in the described material shaking case (223), the both sides of described velour-collecting box (212) are provided with right baffle-plate (211) and right baffle plate (213), described right baffle plate (213) upper end is fixed on the upper side frame of fixed frame (41), and adhere to first rubber (214) in the lower end and be adjacent to velour-collecting box (212), be stained with second rubber (221) on described base plate (236) and the material shaking case (223); Magnet (232) is arranged on the described material shaking case (223); Relay (233) is arranged on the described base plate (236); Be connected with spring (231) between base plate (236) and the material shaking case (223); Optical sensor (215) is arranged on described the 6th fixed block (436);
Described transparent Sheng suede case (36) of feeding suede mechanism (3) is fixed on described the 7th fixed block (437) by fixed bar (37), and there is the described clearer (35) of feeding inside; The described clearer (35) of feeding is connected with described support bar (34); Described support bar (34) is coupled with the circular hole of described the 7th fixed block (437); Described support bar (34) the 4th gear (33) that is connected; Described the 4th gear and the 5th turbine match, and described the 5th turbine (32) links to each other with the 5th motor (31), and the 5th motor (31) is connected in described the 7th fixed block (437).
2. the shaped device of a kind of quantitatively feeding down feather according to claim 1, it is characterized in that: described holder net system (18) is made up of selvage (181), net bar (182) and lace curtaining (183); Described selvage (181) is an elastomeric material, cycle rotation under the traction of trailer system (15); Described net bar (182) is the flat material, is bamboo bar or batten or polytetrafluoroethylene (PTFE) bar or polypropylene strips or polyvinyl chloride bar, and is fixed on the described selvage (181); Described lace curtaining (183) is frivolous flaky material, describedly is meant that gently square metre quality is low, scope is 90g/m
2-150g/m
2, the described thin 500N/m that is meant
2Under load thickness, scope be 0.06mm-0.2mm, described flaky material is fabric or film or through netting; Described hello clearer (35) is a polytetrafluoroethylmaterial material, is carved with groove on the surface.
3. the shaped device of a kind of quantitatively feeding down feather according to claim 1, it is characterized in that: described shaped device is used for the quantitatively feeding of duck's down or goose down or VELVET or chicken suede or cashmere.
4. a method of using the shaped device of the described a kind of quantitatively feeding down feather of claim 1 is characterized in that, may further comprise the steps:
(1) eider down is deposited on the lace curtaining (183) between left horizontal roller (11) and right horizontal roller (12);
(2) set the eider down flocculus requirement that thickness and first is set square metre quality according to first, select the following neat and well spaced roller (164) of corresponding diameter, start described second motor (161), drive second turbine (162), thereby drive second gear (163), make that neat and well spaced roller (164) rotates down;
(3) set the eider down flocculus requirement that thickness and second is set square metre quality according to second, select the last neat and well spaced roller (174) of corresponding diameter, start described the 3rd motor (171), drive the 3rd turbine (172), thereby drive the 3rd gear (173), go up neat and well spaced roller (174) and rotate;
(4) start described the 4th motor (241), drive the 4th turbine (242), thereby drive screw mandrel (243), obtaining sliding shoe (245) and backstay (246) moves, set the eider down flocculus requirement that thickness and the 3rd is set square metre quality according to the 3rd, described backstay (246) is moved up, and movable base plate (236) and material shaking case (223) move to the gradient of setting under driving;
(5) open AC power, back and forth adsorb magnet (232) drive material shaking case (223) by relay (233) and move back and forth;
(6) start described the 5th motor (31), drive described the 5th turbine (32), thereby drive described the 4th gear (33) and described hello clearer (35) rotation;
(7) start described first motor (151), drive first turbine (152), thereby drive first gear (153), make carry-over pinch rolls (154) and holder net system (18) cycle rotation, the direction of motion of holder net system (18) and the direction of rotation of neat and well spaced roller (164) and last neat and well spaced roller (174) down; The described clearer (35) of feeding is set eider down parameter request output that thickness and four set square metre quality with described eider down according to the 4th by rotating.
5. method according to claim 4 is characterized in that: described first sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 8mm-100mm; Described first sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 15g/m
2-100g/m
2
6. method according to claim 4 is characterized in that: described second sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 2mm-30mm; Described second sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 8g/m
2-40g/m
2
7. method according to claim 4 is characterized in that: the described the 3rd sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 0.1mm-20mm; The described the 3rd sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 2g/m
2-20g/m
2
8. method according to claim 4, it is characterized in that: described gradient is meant that base plate (236) moves up and down the angle of inclination of rotating formation in the process around described support bar (237) at described backstay (246), and described range of tilt angles is 0 °-45 °.
9. method according to claim 4 is characterized in that: the described the 4th sets thickness is meant that the eider down flocculus is at 20N/m
2Load thickness range down is positioned at 0.1mm-20mm, 500N/m
2Under the thickness of loading be 0.02mm-10mm; The described the 4th sets square metre quality is meant that square metre mass range of eider down flocculus is positioned at 2g/m
2-20g/m
2
10. method according to claim 4 is characterized in that: described method is used for the quantitatively feeding of duck's down or goose down or VELVET or chicken suede.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101749298A CN101831730B (en) | 2010-05-14 | 2010-05-14 | Shaping device and method for quantitatively feeding down feather |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101749298A CN101831730B (en) | 2010-05-14 | 2010-05-14 | Shaping device and method for quantitatively feeding down feather |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101831730A CN101831730A (en) | 2010-09-15 |
| CN101831730B true CN101831730B (en) | 2011-11-09 |
Family
ID=42715941
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101749298A Expired - Fee Related CN101831730B (en) | 2010-05-14 | 2010-05-14 | Shaping device and method for quantitatively feeding down feather |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101831730B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106065501B (en) * | 2016-08-11 | 2019-03-12 | 成都市开悦化纤有限公司 | A kind of paving cotton machine of included selective Carding Function |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4864693A (en) * | 1988-09-30 | 1989-09-12 | Hergeth Hollingsworth Gmbh | Flow-through fiber preparation feed system and method |
| DE4200240C2 (en) * | 1992-01-08 | 1993-11-25 | Leopold Jungbauer | Weighing and filling device for fluffy material that can be transported by air |
| CN2147905Y (en) * | 1993-01-16 | 1993-12-01 | 刘贵环 | Electric flock spray machine |
| CN2288609Y (en) * | 1996-10-23 | 1998-08-26 | 高至星 | Eider down filling equipment |
| DE102004012236A1 (en) * | 2004-03-12 | 2005-09-22 | Trützschler GmbH & Co KG | Device on a spinning preparation machine, e.g. Flake feeder, with a feeding device |
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2010
- 2010-05-14 CN CN2010101749298A patent/CN101831730B/en not_active Expired - Fee Related
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| CN101831730A (en) | 2010-09-15 |
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