CN101829878B - Pre-compaction lifting type roller frame - Google Patents
Pre-compaction lifting type roller frame Download PDFInfo
- Publication number
- CN101829878B CN101829878B CN2010101598194A CN201010159819A CN101829878B CN 101829878 B CN101829878 B CN 101829878B CN 2010101598194 A CN2010101598194 A CN 2010101598194A CN 201010159819 A CN201010159819 A CN 201010159819A CN 101829878 B CN101829878 B CN 101829878B
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- riser
- installing rack
- roller
- pair
- tugboat
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- 238000005056 compaction Methods 0.000 title claims abstract description 18
- 230000002787 reinforcement Effects 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 7
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to the technical field of a device for supporting and fixing welding parts, in particular to a pre-compaction lifting type roller frame for fixing welding parts, which comprises supporting bases, an installing frame, a driving roller, a driven roller, pipe conveying and lifting devices and a pre-compaction device, the installing frame is fixedly installed between the two supporting bases; at least two supporting rollers are installed at the bottom of each supporting base; the driving roller and the driven roller which are mutually corresponding and can rotate are respectively installed at the left part and the right part of the installing frame; and the pipe conveying and lifting devices are installed on the installing frame in front of and behind the driving roller and the driven roller. The invention has reasonable and compact structure; the pre-compaction device can be used for compacting welding parts in the welding process, thereby preventing the welding parts from moving, enabling the welding parts to rotate at an uniform speed in the welding process, and improving the welding quality; and the lifting devices can be used for adjusting or conveying the welding parts in the welding process or after the welding process, thereby improving the operating efficiency.
Description
One, technical field
The present invention relates to weldment support, fixture technical field, is a kind of pre-compaction lifting type roller frame.
Two, background technology
What the pipe fitting that present prefabricated pipe fitting, long defeated pipe fitting perhaps have elbow used when welding is traditional positioner or turning rolls; It has certain selectivity to workpiece; To long defeated and have elbow, just exist positioner can't clamp the problem of weldment when the weldment diameter is bigger; When the weldment to elbow or double bend welded, in welding process, can occur can not uniform rotation, causes the underproof situation of welding quality.
Three, summary of the invention
The invention provides a kind of pre-compaction lifting type roller frame that is used for fixing weldment, overcome the deficiency of above-mentioned prior art, it can effectively solve existing positioner or turning rolls can't clamp weldment and cause the underproof problem of welding quality.
The present invention has also further solved the problem of the difficult carrying of weldment.
Technical scheme of the present invention realizes through following measure: a kind of pre-compaction lifting type roller frame that is used for fixing weldment comprises base for supporting, installing rack, active roller, return idler, pipe fitting conveying, lifting device and pre-compressing device; Between two base for supporting, be installed with installing rack, at least two support roller be installed, the active roller and the return idler that are separately installed with mutual correspondence and can rotate at the left part of installing rack and right part in the bottom of each base for supporting; Pipe fitting is installed on the installing rack at active roller and return idler the place ahead and rear to be carried and lifting device; The pre-compressing device that can compress pipe fitting between active roller and the return idler is being installed on the installing rack, on installing rack, is being installed with and drives the variable-frequency motor that active roller rotates.
Be to the further optimization of foregoing invention technical scheme below or/and improve:
Above-mentioned pipe fitting is carried, lifting device can comprise before riser action wheel, back riser action wheel, initiatively riser tugboat, driven riser tugboat, preceding lifting hydraulic cylinder and back lifting hydraulic cylinder; On active roller and return idler front side and the pairing installing rack of rear side, be fixed with a pair of front support stand and a pair of rear support stand respectively, riser action wheel before between a pair of front support stand, being hinged with is hinged with back riser action wheel between a pair of rear support stand; The two ends of preceding riser action wheel have a pair of before riser support reinforcement plate; The lower end of riser support reinforcement plate is fixed together with the two ends that preceding riser action is taken turns respectively before a pair of; Before a pair of, through bearing the active riser tugboat that can rotate is installed between the upper end of riser support reinforcement plate, on installing rack, is installed with and drives the initiatively phase asynchronous variable-frequency motor of riser tugboat rotation; The two ends of riser action wheel have a pair of back riser to support reinforcement plate in the back; The lower end that a pair of back riser supports reinforcement plate is fixed together with the two ends that back riser action is taken turns respectively; Support at a pair of back riser between the upper end of reinforcement plate through bearing be equipped with can rotate and with the corresponding driven riser tugboat of active riser tugboat; Lifting hydraulic cylinder and back lifting hydraulic cylinder before the front side of installing rack and rear side are installed with; Before outer end and the preceding riser action wheel of piston rod of lifting hydraulic cylinder be fixedly installed togather and can make before riser action wheel rotate, the outer end of the piston rod of back lifting hydraulic cylinder is fixedly installed togather with back riser action wheel and can makes back riser action take turns rotation.
Above-mentioned pre-compressing device can comprise interior pipe, outer tube, pinch roller cantilever, pinch roller gripper shoe, pinch roller and pinch roller hydraulic cylinder; The lower end of interior pipe is fixedly mounted on the installing rack, in interior pipe, leading screw is arranged, and the top of pipe also was installed with rotary handle in stretched out the upper end of leading screw; On the screw thread of leading screw, nut is installed, the slotted hole of mutual correspondence is arranged on inner tubal wall vertically, be set with outer tube in the outside of interior pipe; Outer tube and nut are fixedly installed togather and can move up and down along slotted hole; The left part of pinch roller cantilever has left opening, and the middle part of outer tube is positioned at left opening and hinged with the pinch roller cantilever, at the right part of pinch roller cantilever right opening is arranged; On right opening, be installed with connecting axle; Be set with a pair of pinch roller gripper shoe at the two ends of connecting axle, a pair of pinch roller that can compress pipe fitting is installed between a pair of pinch roller gripper shoe, be installed with fixed axis at the left end of left opening; On installing rack, be installed with the pinch roller hydraulic cylinder, the upper end and the fixed axis of the piston head of pinch roller hydraulic cylinder are fixedly installed togather.
Above-mentioned active riser tugboat and driven riser tugboat all can be big dolioform in intermediate narrower two.
Can there be open slot at the middle part of above-mentioned installing rack; At least four pairs bearing block installing hole is arranged on the installing rack of open slot both sides; Active roller is corresponding with open slot with return idler; Active roller and return idler are installed in the bearing block through bearing, and bearing block is fixedly mounted on the installing rack through bolt and bearing block installing hole.
Can there be the outer insulation fat of annotating in the outside of above-mentioned active roller.
Reasonable and compact in structure of the present invention can compress weldment through pre-compressing device when welding, prevent jumping of weldment, and can guarantee that weldment at the uniform velocity rotates in the welding process, has improved the quality of welding; And lifting device can be regulated weldment or carry weldment after the welding beginning or accomplish, thereby has improved efficiency of operation.
Four, description of drawings
Accompanying drawing 1 is the main TV structure sketch map of most preferred embodiment of the present invention.
Accompanying drawing 2 is the plan structure sketch map of accompanying drawing 1.
Accompanying drawing 3 is the left TV structure sketch map of accompanying drawing 1.
Accompanying drawing 4 be in the accompanying drawing 3 A-A to the sectional structure sketch map.
Accompanying drawing 5 is the perspective view of most preferred embodiment of the present invention.
Coding in the accompanying drawing is respectively: 1 is base for supporting, and 2 is installing rack, and 3 is active roller, and 4 is return idler, and 5 is support roller, and 6 is preceding riser action wheel; 7 is back riser action wheel, and 8 is active riser tugboat, and 9 is driven riser tugboat, and 10 is preceding lifting hydraulic cylinder, and 11 is the back lifting hydraulic cylinder, and 12 is front support stand; 13 is rear support stand, and 14 is that preceding riser supports reinforcement plate, and 15 is that the back riser supports reinforcement plate, and 16 is interior pipe, and 17 is outer tube; 18 is the pinch roller cantilever, and 19 is the pinch roller gripper shoe, and 20 is pinch roller, and 21 is the pinch roller hydraulic cylinder, and 22 is leading screw; 23 is rotary handle, and 24 is nut, and 25 is slotted hole, and 26 is left opening, and 27 is right opening; 28 is connecting axle, and 29 is fixed axis, and 30 is open slot, and 31 is the bearing block installing hole, and 32 is bearing block.
Five, the specific embodiment
The present invention does not receive the restriction of following embodiment, can confirm concrete embodiment according to technical scheme of the present invention and actual conditions.
Below in conjunction with embodiment and accompanying drawing the present invention is further described:
Shown in accompanying drawing 1 to 5, this pre-compaction lifting type roller frame that is used for fixing weldment comprises base for supporting 1, installing rack 2, active roller 3, return idler 4, pipe fitting conveying, lifting device and pre-compressing device; Between two base for supporting 1, be installed with installing rack 2, at least two support roller 5 is installed in the bottom of each base for supporting 1, the active roller 3 and the return idler 4 that are separately installed with mutual correspondence and can rotate at the left part of installing rack 2 and right part; On the installing rack 2 at active roller 3 and return idler 4 the place aheads and rear, pipe fitting being installed carries and lifting device; The pre-compressing device that can compress pipe fitting between active roller 3 and the return idler 4 is being installed on the installing rack 2, on installing rack 2, is being installed with and drives the variable-frequency motor that active roller 3 rotates.
Can according to actual needs above-mentioned pre-compaction lifting type roller frame be done further to optimize or/and improve:
Like accompanying drawing 1,2,3, shown in 5, pipe fitting is carried, lifting device comprise before riser action wheel 6, back riser action wheel 7, initiatively riser tugboat 8, driven riser tugboat 9, preceding lifting hydraulic cylinder 10 and back lifting hydraulic cylinder 11; On active roller 3 and return idler 4 front sides and the pairing installing rack 2 of rear side, be fixed with a pair of front support stand 12 and a pair of rear support stand 13 respectively; Riser action wheel 6 before between a pair of front support stand 12, being hinged with is hinged with back riser action wheel 7 between a pair of rear support stand 13; The two ends of preceding riser action wheel 6 have a pair of before riser support reinforcement plate 14; The lower end that riser supports reinforcement plate 14 before a pair of is fixed together with the two ends of preceding riser action wheel 6 respectively; Before a pair of, through bearing the active riser tugboat 8 that can rotate is installed between the upper end of riser support reinforcement plate 14, on installing rack 2, is installed with and drives the initiatively phase asynchronous variable-frequency motor of riser tugboat 8 rotations; The two ends of riser action wheel 7 have a pair of back riser to support reinforcement plate 15 in the back; The lower end that a pair of back riser supports reinforcement plate 15 is fixed together with the two ends of back riser action wheel 7 respectively; Support at a pair of back riser between the upper end of reinforcement plate 15 through bearing be equipped with can rotate and with active riser tugboat 8 corresponding driven riser tugboats 9; Lifting hydraulic cylinder 10 and back lifting hydraulic cylinder 11 before the front side of installing rack 2 and rear side are installed with; Before outer end and the preceding riser action wheel 6 of piston rod of lifting hydraulic cylinder 10 be fixedly installed togather and can make before 6 rotations of riser action wheel; The outer end of the piston rod of back lifting hydraulic cylinder 11 is fixedly installed togather with back riser action wheel 7 and back riser action wheel 7 is rotated; Like this; At first pipe fitting is placed on initiatively on the riser tugboat 8 during work, start phase asynchronous variable-frequency motor riser tugboat 8 is rotated and make pipe fitting to driven riser tugboat 9 directions move and seat on active riser tugboat 8 and driven riser tugboat 9, before driving then lifting hydraulic cylinder 10 with back lifting hydraulic cylinder 11 and before making riser action wheel 6 rotate with back riser action wheel 7; Riser tugboat 8 moves downward with driven riser tugboat 9 thereby make initiatively, and last pipe fitting seat is between active roller 3, return idler 4.
Shown in accompanying drawing 1 to 5, pipe 16, outer tube 17, pinch roller cantilever 18, pinch roller gripper shoe 19, pinch roller 20 and pinch roller hydraulic cylinder 21 in pre-compressing device comprises; The lower end of interior pipe 16 is fixedly mounted on the installing rack 2, in interior pipe 16, leading screw 22 is arranged, and manages 16 top and is installed with rotary handle 23 in stretch out the upper end of leading screw 22; Nut 24 is installed on the screw thread of leading screw 22, the slotted hole 25 of mutual correspondence is arranged on inner tubal wall vertically, be set with outer tube 17 in the outside of interior pipe 16; Outer tube 17 is fixedly installed togather with nut 24 and can moves up and down along slotted hole 25, and the left part of pinch roller cantilever 18 has left opening 26, and the middle part of outer tube 17 is positioned at left opening 26 and hinged with pinch roller cantilever 18; Right part at pinch roller cantilever 18 has right opening 27; On right opening 27, be installed with connecting axle 28, be set with a pair of pinch roller gripper shoe 19 at the two ends of connecting axle 28, a pair of pinch roller 20 that can compress pipe fitting is installed between a pair of pinch roller gripper shoe 19; Left end at left opening 26 is installed with fixed axis 29; On installing rack 2, be installed with pinch roller hydraulic cylinder 21, the upper end of the piston head of pinch roller hydraulic cylinder 21 and fixed axis 29 are fixedly installed togather, like this; Pinch roller 20 drives leading screw 22 drive outer tubes 17 through rotation rotary handle 23 and moves up and down; Pinch roller 20 is transferred to the appropriate location in advance, treat that pipe fitting place to be accomplished or after the pipe fitting welding accomplishes, pinch roller cantilever 18 is rotated up and down just can make pinch roller 20 compress pipe fitting through pinch roller hydraulic cylinder 21 and perhaps unclamp pipe fitting.
Like accompanying drawing 1,3, shown in 5, initiatively riser tugboat 8 and driven riser tugboat 9 all are big dolioform in intermediate narrower two, so just can guarantee that in the riser process pipe fitting is positioned at the middle part of active riser tugboat 8 and driven riser tugboat 9 and can overturn to both sides.
Like accompanying drawing 1,2, shown in 5; There is open slot 30 at the middle part of installing rack 2; At least four pairs bearing block installing hole 31 is arranged on the installing rack 2 of open slot 30 both sides, and active roller 3 is corresponding with open slot 30 with return idler 4, and active roller 3 is installed in the bearing block 32 through bearing with return idler 4; And bearing block 32 is fixedly mounted on the installing rack 2 through bolt and bearing block installing hole 31; Like this, when the diameter of pipe fitting not simultaneously, can bearing block 32 be installed in the spacing of adjusting active roller 3 and return idler 4 in the bearing block installing hole 31 of diverse location.
According to actual needs, preferably there is the outer insulation fat of annotating in the outside of active roller 3, and like this, its wheel than outer notes rubber is more durable.
Above technical characterictic has constituted most preferred embodiment of the present invention, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
Claims (8)
1. a pre-compaction lifting type roller frame that is used for fixing weldment is characterized in that comprising base for supporting, installing rack, active roller, return idler, pipe fitting conveying, lifting device and pre-compressing device; Between two base for supporting, be installed with installing rack, at least two support roller be installed, the active roller and the return idler that are separately installed with mutual correspondence and can rotate at the left part of installing rack and right part in the bottom of each base for supporting; Pipe fitting is installed on the installing rack at active roller and return idler the place ahead and rear to be carried and lifting device; The pre-compressing device that can compress pipe fitting between active roller and the return idler is being installed on the installing rack, on installing rack, is being installed with and drives the variable-frequency motor that active roller rotates; Wherein, pipe fitting carry, lifting device comprise before riser action wheel, back riser action wheel, initiatively riser tugboat, driven riser tugboat, preceding lifting hydraulic cylinder and back lifting hydraulic cylinder; On active roller and return idler front side and the pairing installing rack of rear side, be fixed with a pair of front support stand and a pair of rear support stand respectively, riser action wheel before between a pair of front support stand, being hinged with is hinged with back riser action wheel between a pair of rear support stand; The two ends of preceding riser action wheel have a pair of before riser support reinforcement plate; The lower end of riser support reinforcement plate is fixed together with the two ends that preceding riser action is taken turns respectively before a pair of; Before a pair of, through bearing the active riser tugboat that can rotate is installed between the upper end of riser support reinforcement plate, on installing rack, is installed with and drives the initiatively phase asynchronous variable-frequency motor of riser tugboat rotation; The two ends of riser action wheel have a pair of back riser to support reinforcement plate in the back; The lower end that a pair of back riser supports reinforcement plate is fixed together with the two ends that back riser action is taken turns respectively; Support at a pair of back riser between the upper end of reinforcement plate through bearing be equipped with can rotate and with the corresponding driven riser tugboat of active riser tugboat; Lifting hydraulic cylinder and back lifting hydraulic cylinder before the front side of installing rack and rear side are installed with; Before outer end and the preceding riser action wheel of piston rod of lifting hydraulic cylinder be fixedly installed togather and can make before riser action wheel rotate, the outer end of the piston rod of back lifting hydraulic cylinder is fixedly installed togather with back riser action wheel and can makes back riser action take turns rotation.
2. pre-compaction lifting type roller frame according to claim 1 is characterized in that pre-compressing device comprises interior pipe, outer tube, pinch roller cantilever, pinch roller gripper shoe, pinch roller and pinch roller hydraulic cylinder; The lower end of interior pipe is fixedly mounted on the installing rack, in interior pipe, leading screw is arranged, and the top of pipe also was installed with rotary handle in stretched out the upper end of leading screw; On the screw thread of leading screw, nut is installed, the slotted hole of mutual correspondence is arranged on inner tubal wall vertically, be set with outer tube in the outside of interior pipe; Outer tube and nut are fixedly installed togather and can move up and down along slotted hole; The left part of pinch roller cantilever has left opening, and the middle part of outer tube is positioned at left opening and hinged with the pinch roller cantilever, at the right part of pinch roller cantilever right opening is arranged; On right opening, be installed with connecting axle; Be set with a pair of pinch roller gripper shoe at the two ends of connecting axle, a pair of pinch roller that can compress pipe fitting is installed between a pair of pinch roller gripper shoe, be installed with fixed axis at the left end of left opening; On installing rack, be installed with the pinch roller hydraulic cylinder, the upper end and the fixed axis of the piston head of pinch roller hydraulic cylinder are fixedly installed togather.
3. pre-compaction lifting type roller frame according to claim 1 is characterized in that initiatively riser tugboat and driven riser tugboat all are big dolioform in intermediate narrower two.
4. pre-compaction lifting type roller frame according to claim 2 is characterized in that initiatively riser tugboat and driven riser tugboat all are big dolioform in intermediate narrower two.
5. pre-compaction lifting type roller frame according to claim 1; There is open slot at the middle part that it is characterized in that installing rack; At least four pairs bearing block installing hole is arranged on the installing rack of open slot both sides; Active roller is corresponding with open slot with return idler, and active roller and return idler are installed in the bearing block through bearing, and bearing block is fixedly mounted on the installing rack through bolt and bearing block installing hole.
6. pre-compaction lifting type roller frame according to claim 2; There is open slot at the middle part that it is characterized in that installing rack; At least four pairs bearing block installing hole is arranged on the installing rack of open slot both sides; Active roller is corresponding with open slot with return idler, and active roller and return idler are installed in the bearing block through bearing, and bearing block is fixedly mounted on the installing rack through bolt and bearing block installing hole.
7. pre-compaction lifting type roller frame according to claim 3; There is open slot at the middle part that it is characterized in that installing rack; At least four pairs bearing block installing hole is arranged on the installing rack of open slot both sides; Active roller is corresponding with open slot with return idler, and active roller and return idler are installed in the bearing block through bearing, and bearing block is fixedly mounted on the installing rack through bolt and bearing block installing hole.
8. pre-compaction lifting type roller frame according to claim 4 is characterized in that there is the outer insulation fat of annotating in the outside of active roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101598194A CN101829878B (en) | 2010-04-29 | 2010-04-29 | Pre-compaction lifting type roller frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101598194A CN101829878B (en) | 2010-04-29 | 2010-04-29 | Pre-compaction lifting type roller frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101829878A CN101829878A (en) | 2010-09-15 |
| CN101829878B true CN101829878B (en) | 2012-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101598194A Expired - Fee Related CN101829878B (en) | 2010-04-29 | 2010-04-29 | Pre-compaction lifting type roller frame |
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| CN (1) | CN101829878B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528370B (en) * | 2010-12-29 | 2015-10-07 | 东莞市蓝冠环保节能科技有限公司 | Pipe welding clamp |
| CN102357672A (en) * | 2011-09-23 | 2012-02-22 | 建科机械（天津）股份有限公司 | Compaction device of truss welding production line |
| CN103286515B (en) * | 2013-06-25 | 2015-11-25 | 张家港市伟业机械制造有限公司 | Variable-diameter even-torque weld-aid idler wheel frame |
| CN104668850A (en) * | 2013-11-29 | 2015-06-03 | 成都焊研科技有限责任公司 | Roller wheel shelf |
| CN112025385A (en) * | 2020-09-09 | 2020-12-04 | 山东金诚联创管业股份有限公司 | Pipe fitting continuous machining lathe system |
| CN114406554B (en) * | 2022-03-21 | 2023-04-18 | 重庆科技学院 | Device for welding X80 pipeline steel welded pipe and eliminating weld joint stress |
| CN115625424B (en) * | 2022-09-26 | 2023-08-01 | 嘉兴市华鼎保温科技有限公司 | Seamless welding process and equipment for inner liner and outer liner of double-layer thermos bottle |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2552628Y (en) * | 2002-06-18 | 2003-05-28 | 中国石化集团第三建设公司 | Automatic welding machine for prefabricating pipeline |
| US7845211B2 (en) * | 2004-03-02 | 2010-12-07 | Car-Ber Investments Inc. | Apparatus and method for forming and testing lengths of pipe |
| CN201026556Y (en) * | 2007-03-15 | 2008-02-27 | 上海前山管道技术有限公司 | Light-type automatic welding machine for pipeline |
| CN201264150Y (en) * | 2008-09-19 | 2009-07-01 | 宝鸡石油机械有限责任公司 | Novel high-pressure pipe joints welding device |
| CN201685070U (en) * | 2010-04-29 | 2010-12-29 | 新疆威奥科技股份有限公司 | Pre-tightening lifting type roller frame |
-
2010
- 2010-04-29 CN CN2010101598194A patent/CN101829878B/en not_active Expired - Fee Related
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| CN101829878A (en) | 2010-09-15 |
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