CN101829828A - Method and device for machining small-bore pipeline bevels - Google Patents
Method and device for machining small-bore pipeline bevels Download PDFInfo
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- CN101829828A CN101829828A CN 201010154599 CN201010154599A CN101829828A CN 101829828 A CN101829828 A CN 101829828A CN 201010154599 CN201010154599 CN 201010154599 CN 201010154599 A CN201010154599 A CN 201010154599A CN 101829828 A CN101829828 A CN 101829828A
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Abstract
The invention belongs to the technical field of engineering machinery, and in particular relates to a method and a device for machining small-bore pipeline bevels. The method for machining the small-bore pipeline bevels is characterized in that: a magnetic type pipeline cutter is fixed on a base support; and after a small-bore pipeline to be machined is clamped by a pipeline clamp connected with a rotating shaft, the rotating shaft is driven by a magnetic wheel of the magnetic type pipeline cutter to rotate, and simultaneously, a burning torch, arranged on an angle regulating device, of the magnetic type pipeline cutter performs flame cutting to machine the bevels on the small-bore pipeline. The method and the device can machine the bevels of the small-bore pipeline conveniently, and have the advantages of good quality and high efficiency.
Description
Technical field
The invention belongs to technical field of engineering machinery, be specifically related to a kind of method that pipeline flame cuts out groove that is used for, this method is particularly suitable for small-bore pipeline, the invention still further relates to a kind of small-bore pipeline chamfering device of carrying out this method.
Background technology
Tube groove processing is the necessary operation in the pipeline welding training.Adopt traditional machined into method not only loaded down with trivial details, and waste time and energy, flame cutting has then that it is simple to operate flexibly, save series of advantages such as man-hour and manpower.(therefore processing needs of φ≤108mm), need to design special cutting equipment but " magnetic force cutting machine slope climbing type " method that the cutting of conventional large-diameter pipe is adopted can not satisfy small diameter tube again.
Conventional at present pipe cutter mainly contains: hand-rail type steel tube cutting machine, chain-type automatic pipeline cutting machine, magnetic-type pipe cutter (magnetic-type automatic pipeline cutting machine), locating piece formula pipe cutter.
The low cost of manufacture of hand-rail type steel tube cutting machine, low price, but, cut coarse usually because hand speed is inhomogeneous, limiting run trace with chain in addition tends to cause the location inaccurate, cutting accuracy is not enough, and scarfing is poor, and steel pipe often need carry out soldering or benefit is cut.Between the chain section of chain-type automatic pipeline cutting machine and the joint space is arranged, use chain as track, be difficult to guarantee cutting accuracy, because chain relaxes in installation process, and mounted chain link comes off easily, installation is wasted time and energy in addition.The magnetic-type pipe cutter is to utilize magnetic force wheel (magnetic force dolly) to do walking machine, the magnetic force wheel drives cutting machine and walks along tube wall, when the footpath of process pipeline pipe φ≤108mm, its magnetic force difficulty overcomes deadweight, and cutting machine drops from pipeline easily, so often need be monitored in real time by the workman in the cutting process, waste man-hour, because the magnetic force cutting machine is difficult to guarantee the parallel of cutting body and pipe end face when being placed on the pipe, the deviation of walking is inevitable, has influenced machining accuracy in addition.Locating piece formula pipe cutter have the location accurate, cut advantage accurately, but its equipment is heavy, parts are many, installation is wasted time and energy, and this cutting machine generally all is from external import, the maintenance cost height, a maintenance cost is up to more than ten thousand yuan.
Therefore, be badly in need of a kind of easy to operate, simple in structure, low pipe cutter that is fit to the processing small diameter tube of cost in the engineering.
Summary of the invention
The object of the present invention is to provide a kind of small-bore pipeline groove processing method and device, this method and device can be processed the small-bore pipeline groove easily, can be used for (tube groove manufacturing procedure) in the pipeline welding training.
To achieve these goals, technical scheme of the present invention is: small-bore pipeline groove processing method, it is characterized in that: the magnetic-type pipe cutter is fixed on the base support, after small-bore pipeline to be processed used the pipeline jig clamping that is connected with rotating shaft, magnetic force wheel with the magnetic-type pipe cutter drives the rotating shaft rotation, by the burning torch that is arranged on the magnetic-type pipe cutter on the angle regulator small-bore pipeline is carried out flame cutting processing groove simultaneously.
Realize the small-bore pipeline chamfering device of said method, it comprises the magnetic-type pipe cutter, it is characterized in that: the magnetic-type pipe cutter is fixed on the base support, and the magnetic force wheel of magnetic-type pipe cutter contacts with rotating shaft; The burning torch of magnetic-type pipe cutter is arranged on the angle regulator, and angle regulator is arranged on the base support; Be fixed with clutch shaft bearing seat, second bearing block on the base support, the left end of rotating shaft is fixedlyed connected with pipeline jig, and the right-hand member of rotating shaft is linked to each other with the clutch shaft bearing seat by clutch shaft bearing, and the right part of rotating shaft is linked to each other with second bearing block by second bearing; The small-bore pipeline that the pipeline jig clamping is to be processed, burning torch are positioned at the top of small-bore pipeline to be processed.
Described rotating shaft is three sections ladder pipes that the hollow steel pipe welding forms, and the diameter of intermediate hollow steel pipe is greater than the diameter of the hollow steel pipe at two ends.
Described small-bore pipeline vial road diameter phi≤108mm.
The present invention fixes the magnetic-type pipe cutter, allow the magnetic force wheel rotation of magnetic-type pipe cutter rotate together with small-bore pipeline to be processed with the driven rotary axle, automatically process pipeline has overcome the difficult shortcoming of processing small-bore pipeline of magnetic-type pipe cutter, high efficiency; Simultaneously because small-bore pipeline and magnetic force wheel relative fixed on axis direction to be processed guaranteed machining accuracy (quality is good).Apparatus structure is simple and practical, and is with low cost, easy to operate.This method and device can be processed the small-bore pipeline groove easily.
Description of drawings
Fig. 1 is the front view of the embodiment of the invention;
Fig. 2 is the side view of the embodiment of the invention;
Fig. 3 is the structural representation of angle regulator in the embodiment of the invention;
Description of symbols among the figure: 1-base support, 2-clutch shaft bearing seat, 3-rotating shaft, 4-magnetic-type pipe cutter, 5-angle regulator, 6-pipeline jig, 7-magnetic force wheel, 8-burning torch, 9-second bearing block, 10-small-bore pipeline.
The specific embodiment
In order to understand the present invention better, below in conjunction with accompanying drawing most preferred embodiment of the present invention is described, referring to Fig. 1 to Fig. 3:
Small-bore pipeline groove processing method; magnetic-type pipe cutter 4 is fixed on the base support 1; after pipeline jig 6 clampings that small-bore pipeline to be processed 10 usefulness are connected with rotating shaft 3; (can adopt existing product with the magnetic-type pipe cutter; as Shanghai China prestige magnetic-type pipe cutter) 4 magnetic force wheel 7 drives rotating shafts 3 rotations (small-bore pipeline 10 is along with rotation), carries out flame cutting processing groove by 8 pairs of small-bore pipelines of the burning torch that is arranged on the magnetic-type pipe cutter 4 on the angle regulator 5 10 simultaneously.
Realize the small-bore pipeline chamfering device of said method, it comprises base support 1, clutch shaft bearing seat 2, rotating shaft 3, magnetic-type pipe cutter 4, angle regulator 5, pipeline jig 6, second bearing block 9,: base support 1 is fixed on the basis, ground, be fixed with clutch shaft bearing seat 2 on the base support 1, second bearing block 9, the left end of rotating shaft 3 is fixedlyed connected with pipeline jig 6 (as welding), the right-hand member of rotating shaft 3 is linked to each other with clutch shaft bearing seat 2 by clutch shaft bearing, it (is that rotating shaft 3 can rotate pipeline jig 6 that the right part of rotating shaft 3 is linked to each other with second bearing block 9 by second bearing, small-bore pipeline 10 is along with rotation); Magnetic-type pipe cutter 4 is fixed on the base support 1, and the magnetic force wheel 7 of magnetic-type pipe cutter 4 contact with rotating shaft 3 (the magnetic force wheel of magnetic-type pipe cutter 47 drives rotating shafts 3 rotations); The burning torch 8 of magnetic-type pipe cutter 4 is arranged on (angle regulator can be adopted existing version, to regulate bevel angle) on the angle regulator 5, and angle regulator 5 is arranged on the base support 1; The small-bore pipeline 10 that pipeline jig 6 clampings are to be processed, burning torch 8 is positioned at the top of small-bore pipeline to be processed 10.
Described rotating shaft 3 is three sections ladder pipes that the hollow steel pipe welding forms, and the diameter of intermediate hollow steel pipe is greater than the diameter of the hollow steel pipe at two ends.For the quality that alleviates rotating shaft 3 to reduce to drive the driving moment of rotating shaft 3 rotations, rotating shaft 3 is three sections ladder pipes that the hollow steel pipe welding forms, because the middle part of rotating shaft 3 is the force part, so the diameter of intermediate hollow steel pipe is greater than the diameter of the hollow steel pipe at two ends, rotating shaft 3 is selected to adopt the Q345 steel pipe, and suction is bigger mutually with magnet owing to the Q345 material.
Described pipeline jig is a chuck structure, and chuck is fixedly connected on the left end of rotating shaft 3 and is provided with one heart, and claw is used for the clamping small-bore pipeline.
Use of the present invention is: pipeline jig 6 clampings that small-bore pipeline 10 usefulness to be processed are connected with rotating shaft 3, and make pipeline and chuck coaxial as far as possible, the burning torch 8 and the angle distance of small-bore pipeline 10 to be processed are all adjusted, start magnetic-type pipe cutter 4, magnetic force wheel 7 drives rotating shaft 3 together with small-bore pipeline to be processed 10 rotations, open burning torch 8, carry out groove processing operation.
Also burning torch 8 can be unloaded from angle regulator 5, clamping semi-automatic welding mouth carries out welding sequence on angle regulator 5, and welding efficiency height, quality are good.Can realize multiple function.
Above disclosed only is preferred embodiments of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalence of being done according to the present patent application claim changes, and still belongs to protection scope of the present invention.
Claims (3)
1. small-bore pipeline groove processing method, it is characterized in that: magnetic-type pipe cutter (4) is fixed on the base support (1), after small-bore pipeline to be processed (10) used pipeline jig (6) clamping that is connected with rotating shaft (3), magnetic force wheel (7) with magnetic-type pipe cutter (4) drives rotating shaft (3) rotation, by the burning torch (8) that is arranged on the magnetic-type pipe cutter (4) on the angle regulator (5) small-bore pipeline (10) is carried out flame cutting processing groove simultaneously.
2. realize the small-bore pipeline chamfering device of the described method of claim 1, it comprises magnetic-type pipe cutter (4), it is characterized in that: magnetic-type pipe cutter (4) is fixed on the base support (1), and the magnetic force wheel (7) of magnetic-type pipe cutter (4) contacts with rotating shaft (3); The burning torch (8) of magnetic-type pipe cutter (4) is arranged on the angle regulator (5), and angle regulator (5) is arranged on the base support (1); Be fixed with clutch shaft bearing seat (2), second bearing block (9) on the base support (1), the left end of rotating shaft (3) is fixedlyed connected with pipeline jig (6), the right-hand member of rotating shaft (3) is linked to each other with clutch shaft bearing seat (2) by clutch shaft bearing, and the right part of rotating shaft (3) is linked to each other with second bearing block (9) by second bearing; The small-bore pipeline (10) that pipeline jig (6) clamping is to be processed, burning torch (8) is positioned at the top of small-bore pipeline to be processed (10).
3. small-bore pipeline chamfering device according to claim 2 is characterized in that: described rotating shaft (3) is three sections ladder pipes that the hollow steel pipe welding forms, and the diameter of intermediate hollow steel pipe is greater than the diameter of the hollow steel pipe at two ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101545996A CN101829828B (en) | 2010-04-20 | 2010-04-20 | Method and device for machining small-bore pipeline bevels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101545996A CN101829828B (en) | 2010-04-20 | 2010-04-20 | Method and device for machining small-bore pipeline bevels |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101829828A true CN101829828A (en) | 2010-09-15 |
| CN101829828B CN101829828B (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101545996A Expired - Fee Related CN101829828B (en) | 2010-04-20 | 2010-04-20 | Method and device for machining small-bore pipeline bevels |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363223A (en) * | 2011-10-31 | 2012-02-29 | 郑州万达管件制造有限公司 | Beveling machine for minor-caliber elbow pipe |
| CN110355443A (en) * | 2019-08-05 | 2019-10-22 | 海洋石油工程（青岛）有限公司 | Short tube groove semi-automatic flame cutter device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2266478Y (en) * | 1995-04-17 | 1997-11-05 | 陈震寰 | Magnetic wheel semi-automatic torch cutting machine |
| CN101116924A (en) * | 2007-06-29 | 2008-02-06 | 于复生 | Portable pipe communicated wire cutting device |
| CN101386109A (en) * | 2008-10-21 | 2009-03-18 | 深圳市星辰激光技术有限公司 | Rotary automatic tube feeding device of laser cutting machine tool and use method thereof |
| CN101664844A (en) * | 2009-09-27 | 2010-03-10 | 上海交通大学 | Cutting machine of seven-axis numerical control pipeline intersecting line |
-
2010
- 2010-04-20 CN CN2010101545996A patent/CN101829828B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2266478Y (en) * | 1995-04-17 | 1997-11-05 | 陈震寰 | Magnetic wheel semi-automatic torch cutting machine |
| CN101116924A (en) * | 2007-06-29 | 2008-02-06 | 于复生 | Portable pipe communicated wire cutting device |
| CN101386109A (en) * | 2008-10-21 | 2009-03-18 | 深圳市星辰激光技术有限公司 | Rotary automatic tube feeding device of laser cutting machine tool and use method thereof |
| CN101664844A (en) * | 2009-09-27 | 2010-03-10 | 上海交通大学 | Cutting machine of seven-axis numerical control pipeline intersecting line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363223A (en) * | 2011-10-31 | 2012-02-29 | 郑州万达管件制造有限公司 | Beveling machine for minor-caliber elbow pipe |
| CN110355443A (en) * | 2019-08-05 | 2019-10-22 | 海洋石油工程（青岛）有限公司 | Short tube groove semi-automatic flame cutter device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101829828B (en) | 2012-11-14 |
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