CN101823218B - Multi-functional cutter grinding machine - Google Patents
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Abstract
本发明提供了一种多功能刀具修磨机,属于机加工设备技术领域。它解决了现有的磨钻机无法完成对不同种类刀具的修磨的问题。本多功能刀具修磨机,包括机身,机身上设有至少一个用于修磨端铣刀的第一研磨孔和至少一个用于修磨丝锥的第二研磨孔,在第一研磨孔和第二研磨孔内端处均设有与驱动机构相联接的砂轮,在机身上还设有若干个用于固定刀具且当刀具固定于其上时能分别装于上述第一研磨孔和第二研磨孔的夹紧机构。本发明具有结构简单紧凑等优点,能够对端铣刀和丝锥进行修磨。
The invention provides a multifunctional tool grinding machine, which belongs to the technical field of machining equipment. It solves the problem that the existing grinding and drilling machine cannot complete the grinding of different kinds of tools. The multifunctional tool grinding machine includes a body, and the body is provided with at least one first grinding hole for grinding an end mill and at least one second grinding hole for grinding a tap, and the first grinding hole There are grinding wheels connected with the drive mechanism at the inner end of the second grinding hole, and there are also several pieces on the fuselage for fixing the cutter and can be respectively installed in the first grinding hole and the first grinding hole when the cutter is fixed on it. Clamping mechanism for the second grinding hole. The invention has the advantages of simple and compact structure, etc., and can grind end mills and taps.
Description
技术领域 technical field
本发明属于机加工设备技术领域,涉及修磨机,尤其是涉及一种多功能刀具修磨机。The invention belongs to the technical field of machining equipment, and relates to a grinding machine, in particular to a multifunctional cutter grinding machine.
背景技术 Background technique
在零件加工中,钻孔的加工和螺纹的加工最为普遍。螺纹加工的前提是要先进行底孔的钻削加工。端铣刀可用于铣削沟槽及零件上各种形状的孔,台阶面、侧面、外曲线表面及各种凸轮等,其加工后的平面表面平整。丝锥用于螺纹连接的加工。刀具使用一段时间后,会产生磨损,加工效率降低。目前很多刀具在损后就废弃或者进行修磨。手工修磨对工人技术水平要求较高,同时修磨的质量也不稳定。In parts processing, drilling and thread processing are the most common. The premise of thread processing is to drill the bottom hole first. The end mill can be used for milling grooves and holes of various shapes on parts, step surfaces, sides, outer curved surfaces and various cams, etc., and the processed plane surface is smooth. Taps are used for processing threaded connections. After the tool is used for a period of time, it will wear out and the processing efficiency will decrease. At present, many cutting tools are discarded or reground after being damaged. Manual grinding requires a higher technical level of workers, and the quality of grinding is also unstable.
为此,人们进行了长期的探索,提出了各种各样能够单一修复某种刀具的设备,但是并没有将多种刀具修磨功能集成的设备。例如,中国专利文献公开了一种磨钻机[申请号:CN200920014738.8],包括机座、罩体、电机、砂轮、钻头修磨座、钻头后角修磨座、钻头定位装置和钻头夹头;其特征在于:所述钻头夹头由锥形套、夹片、保持架、旋钮和弹性钢架构成;所述钻头定位装置由定位座、按钮、挡块和弹性夹片构成。该磨钻机能对麻花钻头进行修磨。还有人发明了一种可修磨不同型号旧丝锥的多型号丝锥修磨机[申请号:CN200510061284.6],它包括床身和其上设有的轨道,滑台上连有的连接臂,与连接臂相连的手柄和连接体,以及砂轮电机,其特征在于:所述连接体上连有杠杆臂。For this reason, people have carried out long-term exploration, have proposed various equipment that can repair a certain kind of cutter alone, but do not have the equipment that multiple cutter sharpening functions are integrated. For example, the Chinese patent literature discloses a grinding drill [application number: CN200920014738.8], which includes a machine base, a cover body, a motor, a grinding wheel, a drill grinding seat, a drill back angle grinding seat, a drill positioning device and a drill chuck ; It is characterized in that: the drill chuck is composed of a tapered sleeve, a clip, a cage, a knob and an elastic steel frame; the drill bit positioning device is composed of a positioning seat, a button, a stopper and an elastic clip. This grinding machine can grind the twist drill bit. Others have invented a multi-model tap grinding machine [Application No.: CN200510061284.6] which can repair different types of old taps. The handle connected with the connecting arm, the connecting body, and the grinding wheel motor are characterized in that: the connecting body is connected with a lever arm.
上述方案虽然在一定程度上提高了修磨性能,但是仍然无法完成对不同种类刀具的修磨。另一方面,丝锥按螺纹旋向分,可分为右旋螺纹丝锥和左旋螺纹丝锥,其中右旋螺纹丝锥最为普遍,而左旋螺纹丝锥用于加工左旋螺纹,产要用于特殊场合,用量较少。现有小型丝锥修磨机一般仅能修磨右旋螺纹丝锥。此外,端铣刀的端部修磨主要是修磨铣刀的前角、后角、副后角,对于2刃、3刃、4刃的端铣刀其修磨后刀刃的形式略有不同。目前通常将3刃、4刃铣刀的修磨分为两个不同的研磨孔进行研磨。Although the above scheme has improved the grinding performance to a certain extent, it still cannot complete the grinding of different types of knives. On the other hand, taps can be divided into right-handed thread taps and left-handed thread taps according to the direction of thread rotation. Among them, right-handed thread taps are the most common, while left-handed thread taps are used for processing left-handed threads. few. Existing small tap grinding machines generally can only grind right-handed thread taps. In addition, the end grinding of the end mill is mainly to grind the rake angle, relief angle, and auxiliary relief angle of the milling cutter. For end mills with 2 edges, 3 edges, and 4 edges, the form of the edge after grinding is slightly different. . At present, the grinding of 3-blade and 4-blade milling cutters is usually divided into two different grinding holes for grinding.
发明内容 Contents of the invention
本发明的目的是针对上述问题,提供一种结构简单紧凑,能够修磨端铣刀和丝锥的多功能刀具修磨机。The object of the present invention is to solve the above problems, and to provide a multifunctional tool grinding machine with simple and compact structure, capable of grinding end mills and taps.
为达到上述目的,本发明采用了下列技术方案:本多功能刀具修磨机,包括机身,其特征在于,所述的机身上设有至少一个用于修磨端铣刀的第一研磨孔和至少一个用于修磨丝锥的第二研磨孔,在第一研磨孔和第二研磨孔内端处均设有与驱动机构相联接的砂轮,在机身上还设有若干个用于固定刀具且当刀具固定于其上时能分别装于上述第一研磨孔和第二研磨孔的夹紧机构。In order to achieve the above object, the present invention adopts the following technical solutions: the multifunctional tool grinding machine includes a fuselage, which is characterized in that the fuselage is provided with at least one first grinding machine for grinding end mills Holes and at least one second grinding hole for grinding taps, grinding wheels connected with the drive mechanism are provided at the inner ends of the first grinding hole and the second grinding hole, and several grinding wheels for Clamping means for securing the tool and capable of fitting respectively in said first grinding hole and said second grinding hole when the tool is fixed thereto.
由于分别设置了用于修磨端铣刀的第一研磨孔和至少一个用于修磨丝锥的第二研磨孔,本发明能够对两种类别的刀具进行修磨。整体结构紧凑,功能完善,成本较低。Since the first grinding hole for grinding the end mill and at least one second grinding hole for grinding the tap are respectively provided, the present invention can grind two kinds of tools. The overall structure is compact, the function is perfect, and the cost is low.
在上述的多功能刀具修磨机中,所述的机身上设有若干个当夹紧机构安装刀具时能调整刀具位置的对刀机构,所述的夹紧机构设置在对刀机构上且一一对应。由于设置了对刀机构,能够方便地将刀具进行定位,提高修磨质量。In the above-mentioned multi-functional tool sharpening machine, the body is provided with several tool setting mechanisms that can adjust the position of the tool when the clamping mechanism installs the tool, and the clamping mechanism is arranged on the tool setting mechanism and One to one correspondence. Since the tool setting mechanism is provided, the tool can be positioned conveniently and the grinding quality can be improved.
在上述的多功能刀具修磨机中,所述的夹紧机构包括筒状的夹头座、筒夹和夹头螺母,所述的筒夹插于夹头座内,筒夹的前端呈锥形且与夹头座前端内壁的锥形面接触,所述的夹头螺母与夹头座后端通过螺纹联接且夹头螺母能推动筒夹沿着夹头座轴向向前移动并使夹头座前端收紧。In the above-mentioned multifunctional tool grinding machine, the clamping mechanism includes a cylindrical collet seat, a collet and a collet nut, the collet is inserted into the collet seat, and the front end of the collet is conical. Shaped and in contact with the tapered surface of the inner wall of the front end of the collet seat, the collet nut and the rear end of the collet seat are connected through threads, and the collet nut can push the collet to move forward along the axial direction of the collet seat and make the collet The front end of the headstock is tightened.
刀具是插在筒夹中的,当夹头螺母安装在夹头座后端时,随着夹头螺母的转动,其前端推动筒夹向前移动。由于筒夹前端具有若干夹爪且呈锥形,当筒夹前端与夹头座前端内壁的锥形面接触时,使得筒夹前端收紧,将刀具牢牢地夹紧。The tool is inserted in the collet, and when the collet nut is installed on the rear end of the collet seat, as the collet nut rotates, its front end pushes the collet to move forward. Since the front end of the collet has several jaws and is tapered, when the front end of the collet contacts the tapered surface of the inner wall of the front end of the chuck seat, the front end of the collet is tightened, and the tool is firmly clamped.
在上述的多功能刀具修磨机中,所述的对刀机构包括设置在机身上的座体,在座体的一端具有能插入夹头座的定位孔,另一端设有能与刀具接触的对刀板,在对刀板的一侧设有限位板,在对刀板上设有刻度线。In the above-mentioned multifunctional tool sharpening machine, the tool setting mechanism includes a seat body arranged on the fuselage. One end of the seat body has a positioning hole that can be inserted into the chuck seat, and the other end is provided with a hole that can be in contact with the tool. The knife setting plate is provided with a limit plate on one side of the knife setting plate, and a scale line is arranged on the knife setting plate.
在上述的多功能刀具修磨机中,所述的夹头螺母内侧设有轴承,所述的夹头座后端外侧面具有若干均布的缺口。In the above-mentioned multifunctional tool sharpening machine, the inner side of the chuck nut is provided with a bearing, and the outer surface of the rear end of the chuck seat has several evenly distributed gaps.
在上述的多功能刀具修磨机中,所述的第一研磨孔设置在研磨座上,该研磨座设置在能带动其纵向移动和横向移动的移动机构上,且所述的研磨座能相对于移动机构摆动。In the above-mentioned multi-function cutter grinding machine, the first grinding hole is arranged on the grinding seat, and the grinding seat is arranged on a moving mechanism that can drive its longitudinal movement and lateral movement, and the described grinding seat can be relatively Swing on the mobile mechanism.
在上述的多功能刀具修磨机中,所述的移动机构包括横向拖板和纵向拖板,所述的研磨座设置在纵向拖板上,在机身上设有能带动横向拖板移动的横向驱动机构,所述的横向驱动机构包括一横向调节手柄,所述的横向拖板上设有能带动纵向拖板移动纵向驱动机构,所述的纵向驱动机构包括一纵向调节手柄。In the above-mentioned multi-functional cutter grinding machine, the moving mechanism includes a horizontal carriage and a longitudinal carriage, the grinding seat is arranged on the longitudinal carriage, and a device capable of driving the transverse carriage to move is provided on the fuselage. Horizontal driving mechanism, the horizontal driving mechanism includes a horizontal adjustment handle, the horizontal carriage is provided with a longitudinal driving mechanism capable of driving the longitudinal carriage to move, and the longitudinal driving mechanism includes a longitudinal adjustment handle.
丝锥切削锥牙的修磨是用砂轮的平面,丝锥刃倾角的修磨是用砂轮的圆角来进行。先将研磨座摆动到与砂轮相切的位置,然后调整到砂轮的圆角部位时就可对丝锥的刃倾角进行修磨。The grinding of tap cutting cone teeth is carried out with the plane of the grinding wheel, and the grinding of the inclination angle of the tap edge is carried out with the rounded corner of the grinding wheel. First swing the grinding seat to a position tangent to the grinding wheel, and then adjust to the fillet of the grinding wheel to grind the blade inclination angle of the tap.
在上述的多功能刀具修磨机中,所述的研磨座上设有当安装限位螺钉时能使砂轮修磨左旋螺纹的第一螺纹孔和当安装限位螺钉时能使砂轮修磨右旋螺纹的第二螺纹孔。In the above-mentioned multifunctional cutter grinding machine, the first threaded hole that enables the grinding wheel to grind the left-handed thread when the limit screw is installed on the grinding seat and the first threaded hole that enables the grinding wheel to grind the right-hand thread when the limit screw is installed Second threaded hole for screw thread.
在上述的多功能刀具修磨机中,所述的夹头座前端具有若干能与第二螺纹孔吻合的定位缺口和定位台阶。In the above-mentioned multifunctional tool sharpening machine, the front end of the chuck seat has several positioning notches and positioning steps that can be matched with the second threaded holes.
与现有的技术相比,本多功能刀具修磨机的优点在于:1、设计合理,结构简单紧凑,功能多样,适用范围广泛。2、工作稳定性高,易于操作使用,有效提高修磨质量。Compared with the existing technology, the advantages of the multifunctional tool grinding machine are: 1. Reasonable design, simple and compact structure, various functions and wide application range. 2. High working stability, easy to operate and use, effectively improving the grinding quality.
附图说明 Description of drawings
图1是本发明提供的立体结构示意图。Fig. 1 is a schematic diagram of a three-dimensional structure provided by the present invention.
图2是本发明提供的另一视角立体结构示意图。Fig. 2 is a schematic perspective view of another perspective structure provided by the present invention.
图3是本发明提供的夹紧机构立体图。Fig. 3 is a perspective view of the clamping mechanism provided by the present invention.
图4是本发明提供的夹紧机构剖视图。Fig. 4 is a sectional view of the clamping mechanism provided by the present invention.
图中,机身1、第一研磨孔2、第二研磨孔3、夹紧机构4、夹头座41、筒夹42、夹头螺母43、轴承44、对刀机构5、座体51、定位孔52、对刀板53、限位板54、刻度线55、研磨座6、第一螺纹孔61、第二螺纹孔62、横向拖板71、纵向拖板72、横向调节手柄73、纵向调节手柄74、限位螺钉7、刀具8。In the figure, the fuselage 1, the
具体实施方式 Detailed ways
如图1和2所示,本多功能刀具修磨机包括机身1,在机身1上设有三个用于修磨端铣刀的第一研磨孔2和一个用于修磨丝锥的第二研磨孔3。在第一研磨孔2和第二研磨孔3内端处均设有与驱动机构相联接的砂轮。在机身1上还设有两个用于固定刀具8且当刀具8固定于其上时能分别装于上述第一研磨孔2和第二研磨孔3的夹紧机构4。机身1上设有两个当夹紧机构4安装刀具8时能调整刀具8位置的对刀机构5,夹紧机构4设置在对刀机构5上且一一对应。As shown in Figures 1 and 2, the multifunctional tool grinding machine includes a body 1, on which three
如图3和4所示,夹紧机构4包括筒状的夹头座41、筒夹42和夹头螺母43。筒夹42插于夹头座41内,筒夹42的前端具有若干卡爪且呈锥形。筒夹42的前端与夹头座41前端内壁的锥形面接触。夹头螺母43与夹头座41后端通过螺纹联接且夹头螺母43能推动筒夹42沿着夹头座41轴向向前移动并使夹头座41前端收紧。刀具是插在筒夹中的,当夹头螺母43安装在夹头座41后端时,随着夹头螺母43的转动,其前端推动筒夹42向前移动。当筒夹42前端与夹头座41前端内壁的锥形面接触时,使得筒夹42前端收紧,将刀具8牢牢地夹紧。夹头螺母43内侧设有轴承44,夹头座41后端外侧面具有若干均布的缺口。轴承44不仅修磨时操作舒适,延长使用寿命,而且提高了修磨的精度。As shown in FIGS. 3 and 4 , the
如图3和4所示,对刀机构5包括设置在机身1上的座体51,在座体51的一端具有能插入夹头座41的定位孔52,另一端设有能与刀具接触的对刀板53,在对刀板53的一侧设有限位板54,在对刀板53上设有刻度线55。通过对刀机构5,刀具8在修磨前进行准确的对刀,以便确定修磨部位和修磨的余量。As shown in Figures 3 and 4, the
对刀机构5上的定位孔52和定位凸台可以准确定位夹紧机构4。对刀机构5上的限位板54和对刀板53用于确定刀具8的长度和角度。对刀板53上端设有刻度线55,从而能够根据刀具8直径的大小调整到相应的位置。夹紧机构4在对刀机构5上定位,刀具8在限位板54和对刀板53上准确定位后锁紧夹紧机构4,刀具8就完成了准确的对刀工作。The positioning hole 52 and the positioning boss on the
第一研磨孔2设置在研磨座6上,该研磨座6设置在能带动其纵向移动和横向移动的移动机构上,且研磨座6能相对于移动机构摆动。移动机构包括横向拖板71和纵向拖板72,研磨座6设置在纵向拖板72上。在机身1上设有能带动横向拖板71移动的横向驱动机构。横向驱动机构包括一横向调节手柄73,横向拖板71上设有能带动纵向拖板72移动纵向驱动机构,纵向驱动机构包括一纵向调节手柄74。研磨座6上设有当安装限位螺钉7时能使砂轮修磨左旋螺纹的第一螺纹孔61和当安装限位螺钉7时能使砂轮修磨右旋螺纹的第二螺纹孔62。夹头座41前端具有若干能与第二螺纹孔62吻合的定位缺口和定位台阶。研磨座6铰接在滑台上,该滑台固定在纵向拖板72上。The first
驱动砂轮转动,把对刀后的夹紧机构4插入第一研磨孔2或第二研磨孔3内,就可对刀具8进行修磨。修磨刀具所用的砂轮是由超耐磨损的电镀超硬磨具,具有极高的转速,保证砂轮高切削性和长的耐用性。各研磨孔位置是经过心计算加工而成,确保了刀具8和砂轮在修磨时有正确的位置。夹紧机构4正确在第一研磨孔2或第二研磨孔3中定位。研磨时,只需左右转动夹紧机构4,即可快速完成对刀具8的修磨。Drive the grinding wheel to rotate, insert the
刀具8丝锥按螺纹旋向分,可分为右旋螺纹丝锥和左旋螺纹丝锥。其中右旋螺纹丝锥最为普遍,而左旋螺纹丝锥用于加工左旋螺纹,产要用于特殊场合,用量较少。当在第一螺纹孔61上安装限位螺钉7时,能使砂轮修磨左旋螺纹,当在第二螺纹孔62上安装限位螺钉7时能使砂轮修磨右旋螺纹。夹紧机构4的转动角度由限位螺钉7进行限位。According to the direction of thread rotation, the
刀具8丝锥上具有切削锥牙和刃倾角。刃倾角能使切屑向未加工方向流出,有利于提高螺纹孔的光洁度和丝锥的切削性能。丝锥切削锥牙的修磨是用砂轮的平面,丝锥刃倾角的修磨是要用砂轮的圆角处来进行。移动机构能左右前后移动并调整研磨座6,此外,研磨座6上下摆动。当研磨座6摆动到与砂轮相切的位置后,通过调整移动机构将刀具8调整到砂轮的圆角部位时就可对丝锥的刃倾角进行修磨。The tool has cutting cone teeth and edge inclination on the 8 taps. The inclination angle of the blade can make the chips flow out to the unprocessed direction, which is beneficial to improve the smoothness of the threaded hole and the cutting performance of the tap. The grinding of the tap cutting taper teeth is carried out with the plane of the grinding wheel, and the grinding of the inclination angle of the tap edge is carried out with the rounded corner of the grinding wheel. The moving mechanism can move back and forth left and right and adjust the grinding seat 6. In addition, the grinding seat 6 swings up and down. After the grinding seat 6 swings to the position tangent to the emery wheel, the blade inclination angle of the screw tap can be ground when the
刀具8端铣刀的端部修磨主要是修磨端铣刀的前角、后角、副后角。对于2刃、3刃、4刃的端铣刀其修磨后刀刃的形式略有不同:加工键槽和平底孔,孔底要锪平,2刃、3刃、4刃铣刀在修磨后均有两片刀刃相连。本发明中的第一研磨孔均由数控加工而成。所有类型的第一研磨孔2均在同一机身1上安装,保证了研磨的余量和研磨基准的统一。本发明中的3刃、4刃刀刃的研磨在同一第一研磨孔2内。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了机身1、第一研磨孔2、第二研磨孔3、夹紧机构4、夹头座41、筒夹42、夹头螺母43、轴承44、对刀机构5、座体51、定位孔52、对刀板53、限位板54、刻度线55、研磨座6、第一螺纹孔61、第二螺纹孔62、横向拖板71、纵向拖板72、横向调节手柄73、纵向调节手柄74、限位螺钉7、刀具8等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the body 1, the first
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| CN104759952B (en) * | 2015-04-27 | 2017-04-12 | 和真科技(大连)有限公司 | Screw tap cutting cone grinding fixing base |
| CN108436612B (en) * | 2018-03-28 | 2023-06-20 | 盈珈迈精密制造(深圳)有限公司 | Circumferential positioning assembly and knife grinder |
| CN108436613B (en) * | 2018-03-28 | 2023-10-31 | 郭毅 | Knife grinder |
| CN111451850A (en) * | 2020-05-18 | 2020-07-28 | 浙江台星智能装备有限公司 | A drill grinder |
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Address after: 317502 Tangxia Industrial Zone, Xinhe Town, Wenling City, Taizhou City, Zhejiang Province Patentee after: Beiping machine tool (Zhejiang) Co.,Ltd. Address before: 317502 Tangxia Industrial Zone, Xinhe Town, Wenling City, Taizhou City, Zhejiang Province Patentee before: TAIZHOU BEIPING MACHINE TOOL Co.,Ltd. |
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