CN101818544B - Integral mesh cage framework and manufacturing process thereof - Google Patents
Integral mesh cage framework and manufacturing process thereof Download PDFInfo
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- CN101818544B CN101818544B CN2010101533823A CN201010153382A CN101818544B CN 101818544 B CN101818544 B CN 101818544B CN 2010101533823 A CN2010101533823 A CN 2010101533823A CN 201010153382 A CN201010153382 A CN 201010153382A CN 101818544 B CN101818544 B CN 101818544B
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Abstract
The invention relates to an integral mesh cage framework, which comprises a plurality of rows of upper and lower main frameworks arranged in the radial direction. The upper and lower main frameworks are parallel to one another and arranged in a staggering way along the vertical direction; each upper main framework and each lower main framework are provided with a plurality of ribs serving as supports respectively; and the adjacent upper and lower main frameworks are connected by the ribs and form a plurality of nodes with each main framework. The integral mesh cage framework of the invention is in three-dimensional triangular geometric shape with the most stable mechanical property; and the main frameworks and the ribs are all connected with the materials per se without producing waste materials or needing welding so as to improve the structural stability.
Description
[technical field]
The present invention relates to a kind of building unit that is used for cast wall, decoration and other supports, relates to a kind of integral mesh cage framework and manufacturing process thereof specifically, belongs to the building unit technical field.
[background technology]
The precast plate of prior art mainly adopts material such as shaping mould fill concrete to make in manufacturing process, in order to improve bulk strength, also some reinforcing bars might be set.However, the bulk strength of the plate body that the employing said method is made is still relatively poor, and weight capacity descends greatly.
And generally include cage construction in the advanced more at present body of wall, thereby the intensity of body of wall is improved greatly.These cage constructions roughly are the cylinder mould shape, comprise that number row warp-wise reinforcing bar of arranging and the reinforcing bar that number row vertically arranges link together, and ways of connecting generally adopt welding.Its shortcoming is that the residual stress after the welding is difficult to eliminate, and a little less than the bonding strength, and production efficiency is low, and is not only time-consuming but also require great effort, and is difficult to realize automated production.
Therefore, for avoiding above-mentioned technical problem, necessary provide a kind of project organization more rationally, make simple more integral mesh cage framework to overcome said defective of the prior art.
[summary of the invention]
For addressing the above problem, the object of the present invention is to provide a kind of integral mesh cage framework that is applicable to continuous production and does not have the waste material generation, this mesh cage framework can be used for building units such as cast wall.
Another object of the present invention is to provide a kind of production technology of producing above-mentioned integral mesh cage framework.
For realizing above-mentioned first purpose; The technical scheme that the present invention takes is: a kind of integral mesh cage framework; Comprise that plurality of rows is last main bone that warp-wise arranges and main bone down, described main bone mutual parallel with following main bone photo and be and shift to install up and down, and each upper and lower main bone both sides is respectively equipped with some muscles and bones as support; These muscles and bones connect adjacent last main bone and following main bone, and form some nodes jointly with each main bone.
Integral mesh cage framework of the present invention further is set to: the muscles and bones between adjacent upper and lower main bone is equidistantly to be arranged.
Integral mesh cage framework of the present invention further is set to: said muscles and bones is inclined to set with respect to each main bone, and adjacent muscles and bones and upper and lower main bone are enclosed to form parallelogram sturcutre.
Integral mesh cage framework of the present invention further is set to: two muscles and bones bearing of trends that are positioned at main joint point both sides are opposite; And two muscles and bones bearing of trends of main joint point both sides are identical down, said muscles and bones and connected main bone or main bone distribution triangular in shape down.
Integral mesh cage framework of the present invention further is set to: the upper and lower main bone indentation of said plurality of rows is arranged.
Integral mesh cage framework of the present invention also can be set to: the distance on the said same main bone between adjacent two nodes equals the length of muscles and bones.
For realizing another purpose, another technical scheme of the present invention is: a kind of manufacturing process of monolithic mesh skeleton comprises following processing step
(1), stock roll sheet material 9 is carried out cutting, make it have the width of regulation;
(2), the roll bending material 9 of step () is carried out progressively die-cut, make to form some lines of cut 8 on the sheet material, form between the said adjacent line of cut 8 and go up main bone 1a, main bone 1b, muscles and bones 2 and node 3 down, as shown in Figure 4;
(3), adopt roll unit to the roll bending material of step (two) carry out continuously, the shaping processed of vertical direction step by step, will go up main bone and upwards mention, will descend main bone to move down simultaneously, and muscles and bones is inclined to set with respect to main bone, as shown in Figure 5;
(4), again the prefabrication after the above-mentioned shaping is progressively carried out the divergence process of width, make the width of its width, and upper and lower main bone is up and down and shifts to install, and obtain product greater than material plate, as shown in Figure 1;
(5), the product after the above-mentioned shaping is carried out stamping-out by fixed length, obtain product at last.
Wherein, said material plate is plastic materials such as metal sheet.
Integral mesh cage framework of the present invention and generation technology thereof compared with prior art have the following advantages:
1, the binding of main bone, muscles and bones and node is autologous material, and no waste material produces in the manufacturing process, and raw-material utilization rate is high, and cost of production is low;
2, because upper and lower main bone indention is arranged, its structure is comparatively stable;
3, this integral mesh cage framework can be produced continuously, need not weld, and production efficiency is higher, and can adopt production of machinery;
4, this integral mesh cage framework is three-dimensional triangle geometry shape, has increased the rigidity of using, and intensity reduces physical properties such as distortion.
[description of drawings]
Fig. 1 is the vertical view of integral mesh cage framework of the present invention.
Fig. 2 is the lateral view of integral mesh cage framework of the present invention.
Fig. 3 is the front view of integral mesh cage framework of the present invention.
Fig. 4 is the state diagram of material plate after die-cut of integral mesh cage framework of the present invention.
Fig. 5 is the state diagram of integral mesh cage framework of the present invention through once-forming.
[specific embodiment]
Below in conjunction with accompanying drawing and specific embodiment to further explain of the present invention.
See also Fig. 1 to shown in Figure 5; The present invention is a kind of integral mesh cage framework; It comprises last main bone 1a that plurality of rows is warp-wise and arranges, main bone 1a and the muscles and bones 2 of main bone 1b down in main bone 1b and the some connections down, saidly main bone 1a and is parallel to each other with following main bone 1b and shifts to install up and down and present zigzag and arrange.Said muscles and bones 2 is as main bone 1a, and the support of 1b and main bone 1a, 1b connect and also form some nodes 3; Be positioned at adjacent upper and lower main bone 1a, the muscles and bones 2 between the 1b is equidistant inclination to be arranged, and with upper and lower main bone 1a; 1b is enclosed to form parallelogram sturcutre, and wherein, two muscles and bones 2 bearing of trends that are positioned at main bone 1a node 3 both sides are opposite; And two muscles and bones 2 bearing of trends of main bone 1b node 3 both sides are identical down, said muscles and bones 2 and connected main bone 1a or main bone 1b distribution triangular in shape down.Said main bone 1a and following main bone 1b are that zigzag is arranged; And muscles and bones 2 and last main bone 1a that is connected or main bone 1b distribution also triangular in shape down; Thereby make whole mesh cage framework be three-dimensional triangular shape; And this three-dimensional triangular shape structure makes whole mesh cage framework structure the most stable, and is also more firm with the body of wall of this mesh cage framework cast.Distance between last adjacent two nodes 3 of same main bone 1a or 1b equals the length of muscles and bones 2, produces thereby make this integral mesh cage framework when producing, not have waste material.
The manufacturing process of integral mesh cage framework of the present invention is following:
(1), stock roll sheet material 9 is carried out cutting, make it have the width of regulation;
(2), the roll bending material 9 of step () is carried out progressively die-cut, make to form some lines of cut 8 on the sheet material, form between the said adjacent line of cut 8 and go up main bone 1a, main bone 1b, muscles and bones 2 and node 3 down, as shown in Figure 4;
(3), adopt roll unit to the roll bending material of step (two) carry out continuously, the shaping processed of vertical direction step by step, will go up main bone and upwards mention, will descend main bone to move down simultaneously, and muscles and bones is inclined to set with respect to main bone, as shown in Figure 5;
(4), again the prefabrication after the above-mentioned shaping is progressively carried out the divergence process of width, make the width of its width, and upper and lower main bone is up and down and shifts to install, and obtain product greater than stock roll sheet material, as shown in Figure 1;
(5), the product after the above-mentioned shaping is carried out stamping-out by fixed length, obtain product at last.
Wherein, said stock roll sheet material 9 is plastic materials such as metal sheet, also can be the sheet material of other materials.Node 2 on the node 2 on the said main bone 1a and the following main bone 1b at diagonal angle is adjacent before once-forming technology.
The above specific embodiment is merely preferred embodiment of the present invention, in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being made, is not equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (2)
1. the manufacturing process of a monolithic mesh skeleton; This monolithic mesh skeleton comprises that plurality of rows is last main bone (1a) and following main bone (1b) that warp-wise is arranged; Described main bone (1a) is parallel to each other and is with following main bone (1b) and shifts to install up and down; Each upper and lower main bone (1a, 1b) both sides is respectively equipped with some muscles and bones (2) as supporting; This muscles and bones connects adjacent last main bone (1a) and main bone (1b) down, and with the common formation of each main bone some nodes (3), be positioned at muscles and bones (2) between the adjacent upper and lower main bone (1a, 1b) and be and equidistantly arrange; Said muscles and bones (2) is inclined to set with respect to each main bone, and adjacent muscles and bones (2) is enclosed to form parallelogram sturcutre with upper and lower main bone (1a, 1b); Two muscles and bones (2) bearing of trend that is positioned at main bone (1a) node (3) both sides is opposite, and two muscles and bones (2) bearing of trend of main bone (1b) node (3) both sides is identical down, said muscles and bones (2) and connected main bone (1a) or main bone (1b) distribution triangular in shape down; The upper and lower main bone of plurality of rows (1a, 1b) indentation is arranged; Distance on the same main bone between adjacent two nodes (3) equals the length of muscles and bones (2); It is characterized in that: comprise following processing step:
(1), stock roll sheet material (9) is carried out cutting, make it have the width of regulation;
(2), the stock roll sheet material (9) of step () is carried out die-cut, make to form some lines of cut (8) on the sheet material, form between the adjacent line of cut (8) and go up main bone (1a), main bone (1b), muscles and bones (2) and node (3) down;
(3), adopt roll unit to the stock roll sheet material (9) of step (two) carry out continuously, the shaping processed of vertical direction step by step; To go up main bone (1a) upwards mentions; To descend main bone (1b) to move down simultaneously, and muscles and bones (2) is inclined to set with respect to main bone;
(4), again the prefabrication (9) after being shaped is carried out the divergence process of width, makes the width of its width greater than stock roll sheet material, and upper and lower main bone (1a 1b) is up and down and shifts to install, and obtains product;
(5), the product after being shaped is carried out stamping-out by fixed length, obtain product at last.
2. the manufacturing process of monolithic mesh skeleton as claimed in claim 1 is characterized in that: said stock roll sheet material (9) is metal sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2010101533823A CN101818544B (en) | 2010-04-23 | 2010-04-23 | Integral mesh cage framework and manufacturing process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010101533823A CN101818544B (en) | 2010-04-23 | 2010-04-23 | Integral mesh cage framework and manufacturing process thereof |
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| CN101818544A CN101818544A (en) | 2010-09-01 |
| CN101818544B true CN101818544B (en) | 2012-01-11 |
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| CN102644359A (en) * | 2012-04-19 | 2012-08-22 | 广州市金洁达机电科技有限公司 | Three-dimensional rib mesh structure and method for processing same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB269893A (en) * | 1926-04-20 | 1928-01-19 | Leon Tirifahy | Improvements in or relating to expanded sheet metal |
| JPS6370748A (en) * | 1986-09-11 | 1988-03-30 | 大成プレハブ株式会社 | Truss beam for precast concrete panel and its production |
| JP3333466B2 (en) * | 1998-12-07 | 2002-10-15 | ワイケイケイアーキテクチュラルプロダクツ株式会社 | Reticulated panel unit |
| WO2005014216A2 (en) * | 2003-02-14 | 2005-02-17 | University Of Virginia Patent Foundation | Methods for manufacture of multilayered multifunctional truss structures and related structures there from |
| CN2775183Y (en) * | 2004-07-30 | 2006-04-26 | 郭清谅 | Metal net structure improvement of building wall |
| US20090158686A1 (en) * | 2006-05-31 | 2009-06-25 | Yoshinari Oki | Truss Elements and Space Truss Diagonal Member Manufacturing Method |
| CN101818546B (en) * | 2010-04-16 | 2012-07-04 | 骆东伟 | Net cage wallboard component |
| CN201635217U (en) * | 2010-04-23 | 2010-11-17 | 骆东伟 | Integral cylinder mould skeleton |
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