CN101817132A - System for turning over steel component with noncircular section - Google Patents
System for turning over steel component with noncircular section Download PDFInfo
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- CN101817132A CN101817132A CN 201010148720 CN201010148720A CN101817132A CN 101817132 A CN101817132 A CN 101817132A CN 201010148720 CN201010148720 CN 201010148720 CN 201010148720 A CN201010148720 A CN 201010148720A CN 101817132 A CN101817132 A CN 101817132A
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- circular
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- circular clip
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Abstract
The invention discloses a system for turning over a steel component with noncircular section, consisting of a roller carrier (1) and a circular lathe dog (2). The circular lathe dog (2) is formed by mutually connecting lathe dog pieces (3), the outer contour of the circular lathe dog (2) is in a cylinder shape, the shape of the section of the inner contour is similar to the shape of a main section, and a threaded supporting pick (4) is arranged on each lathe dog piece (3); a steel component (5) is located in the inner contour of the circular lathe dog (2) and is fixed by the threaded supporting pick (4); and the circular lathe dog (2) is located above the roller carrier (1) and is supported on the roller carrier (1) by a roller (6), and the main shaft of the roller (6) is connected with a roller motor (7). In the invention, the steel component with the noncircular section is placed on the roller carrier to form a circular rotary body at a local part by utilizing the circular lathe dog so that the steel component can be continuously turned over at any angles with high turning over speed, high reliability and high security, and the invention greatly reduces the occupancy and the dependency on hoisting devices and has quite high comprehensive efficiency.
Description
Technical field
The present invention relates to a kind of system for turning over steel component with noncircular section, belong to steel construction manufacturing technology field.
Background technology
Along with development of science and technology, the application of steel construction is more and more wideer, and new version is more and more, new steel grade is used gradually to be increased, more and more higher to the requirement of making progress simultaneously, although along with development of science and technology, the all position welding connection technology reaches its maturity at present, but efficient is still very low.How to improve the welding environment, improve speed of welding, it is extremely important for manufacturing enterprise to realize efficiently welding out up-to-standard weld seam.Therefore, extensively the steel member is stood up with convenient welding, guarantee welding quality, improve welding efficient in the steel construction field of making.Crane for the enough height of the employing of standing up of large-scale component cooperates turning over mechanism to realize standing up, and this method effect is better, but expense is very high, must rely on crane simultaneously in the process of standing up, and is longer to the holding time of crane gear.The circle that the making that has is big is stood up moulding bed, utilizes gantry crane to promote, and it is relatively poor that this method is stood up effect, and the moulding bed heaviness is stood up the angle poor controllability, and there is certain potential safety hazard in the process of standing up.The employing circular boop that has rolls member and stands up on the level land, this method member is easy to generate torsional deformation, requires the place big, stands up the bad control of angle, and is very random and have a potential safety hazard.The patent No. is that the patented technology of ZL200620118896.4 uses L type suspender by crane gear member to be risen in the air, being hung on the main hook that the main hook on the back(ing) bar slowly promotes, is hung on the vertical suspension rod then slowly descends, realizing 90 ° stands up, after finishing corresponding operation, carry out 90 ° more in the same way again and stand up.This method can only be stood up the square-section member, stands up and can only realize that 90 ° are stood up, and it is lower to stand up efficient, and this method is because L type suspender is hinged in the junction, and the member edge is easy to occur crimping at the suspender place in the process of standing up.
Summary of the invention
The technical problem that the present invention solves: a kind of system for turning over steel component with noncircular section is provided, utilize circular clip that rectangle or irregular section steel member are placed on the turning rolls at part formation circular turned body, realize standing up at any angle continuously of steel member, weld seam is placed on prosposition or transverse presentation welding, improve welding procedure efficient and welding quality, improve speed, reliability and security that the steel member stands up, minimizing taking and relying on crane gear, and comprehensive benefit is very high.
Technical solution of the present invention: a kind of system for turning over steel component with noncircular section comprises turning rolls (1) and circular clip (2).Described circular clip (2) is interconnected by clip sheet (3) and forms, and outline is cylindrical, and the cross sectional shape of interior profile is similar to the main cross section shape of steel member (5), and clip sheet (3) is provided with screw thread top pick (4); Steel member (5) is arranged in the profile of circular clip (2), and fixing by screw thread top pick (4); Circular clip (2) is positioned at the top of turning rolls (1), and is supported on the turning rolls (1) by roller (6), is connected with roller motor (7) on the main shaft of roller (6).
Described clip sheet (3) is irregular fan-shaped, its side interconnects forms circular clip (2), and the interior section of outline of circular clip (2) is rectangular, the vertical spinning of screw thread top pick (4) in rectangle profile around, the approximate rectangular main cross section of steel member (5) is arranged in the rectangle profile of circular clip (2), and the inner of screw thread top pick (4) tightly withstands on the outer wall of steel member (5), steel member (5) is fixed in the interior profile of rectangle of circular clip (2).
Described clip sheet (3) is irregular fan-shaped, its side interconnects forms circular clip (2), and the interior section of outline of circular clip (2) is prismatic, the vertical spinning of screw thread top pick (4) in prismatic profile around, the approximate prismatic main cross section of steel member (5) is arranged in the prismatic profile of circular clip (2), the inner of screw thread top pick (4) tightly withstands on the outer wall of steel member (5), steel member (5) is fixed in the prismatic interior profile of circular clip (2).
Described system comprises two turning rolls (1) and two circular clips (2) at least, two circular clips (2) are separately fixed at the place, main cross section that steel member (5) has certain rigidity, and the position of two turning rolls (1) is corresponding with the position of two circular clips (2) respectively.
The present invention is compared with prior art: the one, and simple in structure, easy to make, can adapt to standing up of multiple cross section steel member; The 2nd, the efficient height, the speed of standing up is fast; The 3rd, can realize overturning at any angle, weld seam is placed on prosposition or transverse presentation welding, improve welding procedure efficient and welding quality; The 4th, can not damage the steel member, guaranteed the quality of steel member; The 5th, the whole process safety, reliable, practical of standing up.
Description of drawings
Fig. 1 is the structural representation of first kind of embodiment of the present invention,
Fig. 2 is the left view of Fig. 1,
Fig. 3 is the structural representation of second kind of embodiment of the present invention,
Fig. 4 is the left view of Fig. 3,
Fig. 5 is the structural representation of screw thread of the present invention top pick.
The specific embodiment
1,2,5 describe first kind of embodiment of the present invention in conjunction with the accompanying drawings, be mainly used in square-section steel member and stand up.
A kind of system for turning over steel component with noncircular section, form by two turning rolls 1 and two circular clips 2, two circular clips 2 are separately fixed at the place, main cross section that steel member 5 has certain rigidity, and the position of two turning rolls 1 is corresponding with the position of two circular clips 2 respectively.It is irregular fan-shaped that clip sheet 3 is, the flange face of its side is inter-connected via a bolt joint forms circular clip 2, and the interior section of outline of circular clip 2 is rectangular, screw thread top pick 4 vertical spinnings are in rectangle on the profile plane on every side, steel member 5 approximate rectangular main cross sections are arranged in the rectangle profile of circular clip 2, and the inner of screw thread top pick 4 tightly withstands on the outer wall of steel member 5, steel member 5 is fixed in the rectangle of circular clip 2 in the profile.Circular clip 2 is positioned at the top of turning rolls 1, and is supported on the turning rolls 1 by rubber roll 6, is connected with roller motor 7 on the main shaft of roller 6.
3,4,5 describe second kind of embodiment of the present invention in conjunction with the accompanying drawings, be mainly used in irregular section steel member and stand up.
A kind of system for turning over steel component with noncircular section, form by two turning rolls 1 and two circular clips 2, two circular clips 2 are separately fixed at the place, main cross section that steel member 5 has certain rigidity, and the position of two turning rolls 1 is corresponding with the position of two circular clips 2 respectively.It is irregular fan-shaped that clip sheet 3 is, the flange face 8 of its side interconnects by bolt 9 forms circular clip 2, and the interior section of outline of circular clip 2 is prismatic, screw thread top pick 4 vertical spinnings are in prismatic on the profile plane 10 on every side, steel member 5 approximate prismatic main cross sections are arranged in the prismatic profile of circular clip 2, the inner of screw thread top pick 4 tightly withstands on the outer wall of steel member 5, steel member 5 is fixed in the prismatic interior profile of circular clip 2.Circular clip 2 is positioned at the top of turning rolls 1, and is supported on the turning rolls 1 by rubber roll 6, is connected with roller motor 7 on the main shaft of roller 6.
Operation principle: at first two circular clips 2 are separately fixed at the place, main cross section that steel member 5 has certain rigidity, and the position of two turning rolls 1 is corresponding with the position of two circular clips 2 respectively.After by crane gear steel member 5 being sling then, two circular clips 2 are placed on respectively on two corresponding turning rolls 1, two circular clips 2 are supported on the roller 6, starting roller motor 7 driving active rollers rotates synchronously, driving circular clip 2 by the frictional force between circular clip 2 and the roller 6 slowly rotates, the steel member 5 realization original place rotations that are fixed on the circular clip 2 are stood up, realize the control of flip angle by electric power switch.
Claims (4)
1. system for turning over steel component with noncircular section, comprise turning rolls (1) and circular clip (2), it is characterized in that: described circular clip (2) is interconnected by clip sheet (3) and forms, outline is cylindrical, the cross sectional shape of interior profile is similar to the main cross section shape of steel member (5), and clip sheet (3) is provided with screw thread top pick (4); Steel member (5) is arranged in the profile of circular clip (2), and fixing by screw thread top pick (4); Circular clip (2) is positioned at the top of turning rolls (1), and is supported on the turning rolls (1) by roller (6), is connected with roller motor (7) on the main shaft of roller (6).
2. system for turning over steel component with noncircular section according to claim 1, it is characterized in that: described clip sheet (3) is irregular fan-shaped, its side interconnects forms circular clip (2), and the interior section of outline of circular clip (2) is rectangular, the vertical spinning of screw thread top pick (4) in rectangle profile around, the approximate rectangular main cross section of steel member (5) is arranged in the rectangle profile of circular clip (2), and the inner of screw thread top pick (4) tightly withstands on the outer wall of steel member (5), steel member (5) is fixed in the interior profile of rectangle of circular clip (2).
3. system for turning over steel component with noncircular section according to claim 1, it is characterized in that: described clip sheet (3) is irregular fan-shaped, its side interconnects forms circular clip (2), and the interior section of outline of circular clip (2) is prismatic, the vertical spinning of screw thread top pick (4) in prismatic profile around, the approximate prismatic main cross section of steel member (5) is arranged in the prismatic profile of circular clip (2), the inner of screw thread top pick (4) tightly withstands on the outer wall of steel member (5), steel member (5) is fixed in the prismatic interior profile of circular clip (2).
4. according to claim 1 or 2 or 3 described system for turning over steel component with noncircular section, it is characterized in that: described system comprises two turning rolls (1) and two circular clips (2) at least, two circular clips (2) are separately fixed at the place, main cross section that steel member (5) has certain rigidity, and the position of two turning rolls (1) is corresponding with the position of two circular clips (2) respectively.
Priority Applications (1)
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CN 201010148720 CN101817132A (en) | 2010-03-19 | 2010-03-19 | System for turning over steel component with noncircular section |
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CN 201010148720 CN101817132A (en) | 2010-03-19 | 2010-03-19 | System for turning over steel component with noncircular section |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192112A (en) * | 2013-03-18 | 2013-07-10 | 常州宝菱重工机械有限公司 | Tooling for processing multiple holes in workpiece circumference |
CN103331556A (en) * | 2013-06-13 | 2013-10-02 | 无锡国电华新起重运输设备有限公司 | Roll-over stand for welding girder of crane |
CN104526390A (en) * | 2014-12-31 | 2015-04-22 | 山东富力世新型材料有限公司 | Tool for machining inner bore of rectangular cylinder by means of center lathe |
CN105509780A (en) * | 2014-09-22 | 2016-04-20 | 无锡宏利减震器有限公司 | Track vibration damper appearance checking workbench |
CN106737145A (en) * | 2017-01-11 | 2017-05-31 | 中铁宝桥集团有限公司 | A kind of railway frog automatic turning dolly |
CN109249322A (en) * | 2018-08-29 | 2019-01-22 | 诺力智能装备股份有限公司 | A kind of positioning device suitable for rectangular tube processing |
CN110773938A (en) * | 2019-10-29 | 2020-02-11 | 张家港宏昌钢板有限公司 | Welding turnover device for beam-shaped structure and using method |
CN114408831A (en) * | 2022-03-30 | 2022-04-29 | 广东创昇金属结构有限公司 | Turnover device for large-section steel member and use method |
CN114769980A (en) * | 2022-06-22 | 2022-07-22 | 徐州立人单轨运输装备有限公司 | Suspension type single-rail pier column overturning and welding device |
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JPH1133782A (en) * | 1997-07-22 | 1999-02-09 | Fukumoku Kogyo Kk | Manufacturing method of steel framed column and device therefor |
JP2003025093A (en) * | 2001-07-13 | 2003-01-28 | Kan Kikai Sangyo Kk | Method and facility for operating rotary positioner |
CN2810862Y (en) * | 2005-09-01 | 2006-08-30 | 卫华集团有限公司 | Rotation rack for machining crane main beam |
CN200998812Y (en) * | 2006-09-26 | 2008-01-02 | 中国有色金属工业十一冶安装工程公司金属容器结构厂 | Turning clamping fixture for welding |
CN201275677Y (en) * | 2008-10-15 | 2009-07-22 | 无锡汉神电气有限公司 | Combined type roller frame structure |
CN201320671Y (en) * | 2008-12-29 | 2009-10-07 | 江中凡 | Frame box welding positioner |
CN201685064U (en) * | 2010-03-19 | 2010-12-29 | 中铁宝桥集团有限公司 | Turning over system for steel member with non-circular cross section |
-
2010
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Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS4912455B1 (en) * | 1969-09-30 | 1974-03-25 | ||
JPS55130398A (en) * | 1979-03-31 | 1980-10-09 | Harumoto Tekkosho:Kk | Rotation supporting device of welding work |
JPS59114293U (en) * | 1983-01-24 | 1984-08-02 | 日本軽金属株式会社 | restraint rotation jig |
JPH1133782A (en) * | 1997-07-22 | 1999-02-09 | Fukumoku Kogyo Kk | Manufacturing method of steel framed column and device therefor |
JP2003025093A (en) * | 2001-07-13 | 2003-01-28 | Kan Kikai Sangyo Kk | Method and facility for operating rotary positioner |
CN2810862Y (en) * | 2005-09-01 | 2006-08-30 | 卫华集团有限公司 | Rotation rack for machining crane main beam |
CN200998812Y (en) * | 2006-09-26 | 2008-01-02 | 中国有色金属工业十一冶安装工程公司金属容器结构厂 | Turning clamping fixture for welding |
CN201275677Y (en) * | 2008-10-15 | 2009-07-22 | 无锡汉神电气有限公司 | Combined type roller frame structure |
CN201320671Y (en) * | 2008-12-29 | 2009-10-07 | 江中凡 | Frame box welding positioner |
CN201685064U (en) * | 2010-03-19 | 2010-12-29 | 中铁宝桥集团有限公司 | Turning over system for steel member with non-circular cross section |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192112A (en) * | 2013-03-18 | 2013-07-10 | 常州宝菱重工机械有限公司 | Tooling for processing multiple holes in workpiece circumference |
CN103331556A (en) * | 2013-06-13 | 2013-10-02 | 无锡国电华新起重运输设备有限公司 | Roll-over stand for welding girder of crane |
CN105509780A (en) * | 2014-09-22 | 2016-04-20 | 无锡宏利减震器有限公司 | Track vibration damper appearance checking workbench |
CN104526390A (en) * | 2014-12-31 | 2015-04-22 | 山东富力世新型材料有限公司 | Tool for machining inner bore of rectangular cylinder by means of center lathe |
CN106737145A (en) * | 2017-01-11 | 2017-05-31 | 中铁宝桥集团有限公司 | A kind of railway frog automatic turning dolly |
CN106737145B (en) * | 2017-01-11 | 2019-02-01 | 中铁宝桥集团有限公司 | A kind of railway frog automatic turning trolley |
CN109249322A (en) * | 2018-08-29 | 2019-01-22 | 诺力智能装备股份有限公司 | A kind of positioning device suitable for rectangular tube processing |
CN110773938A (en) * | 2019-10-29 | 2020-02-11 | 张家港宏昌钢板有限公司 | Welding turnover device for beam-shaped structure and using method |
CN114408831A (en) * | 2022-03-30 | 2022-04-29 | 广东创昇金属结构有限公司 | Turnover device for large-section steel member and use method |
CN114769980A (en) * | 2022-06-22 | 2022-07-22 | 徐州立人单轨运输装备有限公司 | Suspension type single-rail pier column overturning and welding device |
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Application publication date: 20100901 |