CN101814799A - Winding rotor motor for preventing accumulated dust adsorption and creepage - Google Patents
Winding rotor motor for preventing accumulated dust adsorption and creepage Download PDFInfo
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- CN101814799A CN101814799A CN200910046406A CN200910046406A CN101814799A CN 101814799 A CN101814799 A CN 101814799A CN 200910046406 A CN200910046406 A CN 200910046406A CN 200910046406 A CN200910046406 A CN 200910046406A CN 101814799 A CN101814799 A CN 101814799A
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Abstract
The invention discloses a winding rotor motor for preventing accumulated dust adsorption and creepage. A stator and a rotor of the motor are made of a silicon steel sheet rolled by a high-performance energy-saving process; the electromagnetic design is performed in a standardized form according to the requirement; the motor driving and a collecting ring are treated by isolation; a part with a creepage preventing standard distance is needed to be insulated in a collecting ring area; and the surface of the part is completely treated by using nano particle insulated paint to form an insulated surface low-tension area which has self-clean performance and is not easy to accumulate and adsorb dust. With the fit of a motor end cover bearing chamber hole and a bearing outer ring, and referencing to three difference states of natural assembly, normal work and special work in which different matched materials are positioned as well as a clearance variable difference generated by an expansion coefficient, a normal work state can be selected as a matching reference and a design processing deviation can be determined by replacing the traditional selection mode by a computing mode. An O-shaped ring is additionally assembled to adjust when the expansion variable difference is larger. The invention always ensures that the bearing is operated in the state of oil froth, thereby achieving the aim of improving the non-fault operating time and the quality of the motor.
Description
Technical field:
The present invention relates to a kind of winding rotor motor for preventing accumulated dust adsorption and creepage in the dynamo-electric field.
Background technology:
Winding rotor motor is used extremely extensive in motor.Wherein mainly contain better starting need be arranged, the moment performance is main lifting and metallurgical motor threephase motor; The motor of adjustable speed, generator; Each type electric tool; And the wound rotor of the similar collector ring of all kinds of uses is synchronous, asynchronous machine.Winding rotor motor market demand and in batches the property production cast-aluminum rotor motor that compares is few.Therefore change today fast, that the environmental protection and energy saving requirement is high, product is constantly upgraded renewal, product application specificization in social demand, often the product conversion speed can be slower than the cast-aluminum rotor motor.The Electromagnetic Design of motor is very ripe simultaneously, the requirement of different materials changed all can derive from original structure finish design, but because technology popularity difference is different with understanding mode, obviously can merge and sort out the technology dwindle and but break up amplification, the equal otherwise designed exploitation of each side, the corresponding complexity that also just increases basicization industrial technology.Influenced the development of new material, new technology, new product.
Winding rotor motor mainly contains the rotor that permeability magnetic material is made, different with the asynchronous cage type motor is all insertion wire windings of electric machine rotor, and electric current flows into rotor generation driving electromagnetic field, rotor and axle combination, axle and rolling bearing combining by fixture front and rear cover and shell are arranged through collector ring power up brush and slip ring.The collector ring of winding rotor motor and brush can produce the abrasiveness dust when work, this dust very easily forms deposition absorption on the surface of ordinary matter because particle is little, and wear of brush dust carbon can exist with simple substance again, is again the strong electric conductor of current potential.Phase-wound rotor motor wherein 60% fault often occurs in the collector ring position, and the fault of considerable part is wherein arranged, and reason is the deposition dust on the anti-surface, creepage position of collector ring insulation, untimely cleaning out.Thereby cause the anti-creepage position of collector ring bare electrode insulation, there have the absorption of abrasiveness dust deposit to produce to be creepage, forms electric arc and scaling loss collector ring parts or short circuit.Long-term next dust settling Adsorption Effect electrical machinery life for preventing that wear of brush from producing, motor windings and collector ring are isolated, adopt self contained internal fan under the non-air-tight state or it to give formula external fan cooling drifting dust structure, also have and adopt air-tight state internal fan down to cool off to divide into laying dust, dust discharge box structure.But all regularly cleanings are climbed electric discharge phenomena if untimely cleaning just easily produces, and it is short to overcome cleaning cycle fully, the shortcoming that self-cleaning function is not strong.
Same motor or other contain the bearing electronic product, because description type difference, some can change to some extent to have determined materials used, material coefficient of expansion difference can cause tolerance variation again, often cause being subjected in the electronic product middle (center) bearing material inflate compression easily, forming bearing does not have oily foam dry friction intensification and overheated damage.But motor rotation position tolerance is the decision motor key of non-failure operation time.But the tolerance fit standard of the world, domestic employing is thicker at present, and analytic application is thinless, often causes product lot quantity of poor quality the running time in the margin of tolerance.At present when design motor shaft matching standard, can be with reference to " calculating of GB5371-xx Common Difference ﹠ Cooperation interference fit and select for use ", but during the tolerance of chosen axis bearing outer-ring and bearing chamber mating holes, can only select to wait with reference to " the GB1801-xx Common Difference ﹠ Cooperation size to the 500mm hole, axle tolerance range cooperate " that do not have account form, " GB/T275-xx rolling bearing with spool and the cooperating of shell ".About cooperating, comprise that 200620047860.1 up-to-date patents also can further deepen.
Summary of the invention:
The object of the present invention is to provide a kind of current product quality requirement that meets, it can prevent dust deposit absorption, anti-creepage, and And can effectively improve the motor winding rotor motor of non-failure operation time.
Technical scheme of the present invention is achieved in that anti-laying dust absorption, anti-creepage winding rotor motor, it is characterized in that:
The stator of motor, rotor material are all eliminated the hot rolling silicon steel sheet of high energy consumption technology, preferably adopt the rolling silicon steel sheet of all kinds of high-performance energy saving techniques; The winding Electromagnetic Design is by the standard and the design of special-purpose winding rotor motor particular requirement standardization of different winding rotor motors; Motor stator, rotor driven are partly isolated drifting dust routinely with collector ring, routinely cooling; Insulation spacing position between the collector ring electrode, exposed partly afterbody of brush shunt and power line insulation end, all positions that all need set insulation distance by power supply anti-creep electric standard such as brush carrier insulation position.All preferred 1 to 200 nanometer and the nearly nano particle coatings of adopting in surface handled, and forms one and has the insulating surface low tension zone that the self-cleaning property dust is difficult for deposition absorption.Simultaneously also can avoid the conduct electricity position in motor collecting ring one end, all preferred 1 to 200 nanometer and the nearly nano particle coatings of adopting handled.
Electric motor end cap bearing chamber hole cooperates with bearing outer ring, according to different compounding ingredients under natural confined state, normal operating conditions, three kinds of different conditions of particular job state, because the gap variation amount that the coefficient of expansion produces is poor, preferred selection normal operating conditions is a tolerance fit deviation calculation foundation, determine the design machining deviation with the selection mode that account form replaces in the past, all the time to guarantee that bearing is in the operation that has under the oily foam state.When expansion variation difference is big, installs O type circle additional and regulate.Therefore electric motor end cap bearing chamber tolerance fit data with calculate, principle analysis and again with reference to standard and refinement primary standards such as GB, use from being designed into to produce and be convenient to understand the identification term." matched in clearance " of original standard definition is refined as: have living space in the middle of the being exactly Chinese original meaning of notion of gap, introduce " play cooperation " notion in the bearing tolerance, be increased in " trip is full of and the is cooperated " notion that lacks in former matched in clearance and the interference fit.Reach and improve non-failure operation time, quality, to adapt to modern enterprise production and notion.
The invention has the advantages that: the present invention is fit to winding rotor motor versatility existing and the Future Development product and uses, and reaches the raising existing product quality of popularization.Its advantage is as follows:
One, wherein essential structure: 1, clear and definite winding rotor motor of the present invention can use all kinds of silicon steel sheet materials and upgrades with the silicon steel sheet new energy saving product by new standard.2, the winding Electromagnetic Design also can design by the specificity standard all by standard design.3, the isolation drifting dust of motor and collector ring all can design routinely with cooling.Clear and definite when improving the quality of products, being fit to can to do big change to original product can make, and has both shortened the new product development cycle, can reach again to save the purpose that drops into.
Two, will have insulation spacing position between coiling electric motor quality critical place-collector ring electrode now, exposed partly afterbody of brush shunt and power line insulation end, all positions that all need set insulation distance by power supply anti-creep electric standard such as brush carrier insulation position.The surface all adopts 1 to 200 nanometer and nearly nano particle coatings to handle, form one and have the insulating surface low tension zone that the self-cleaning property dust is difficult for deposition absorption, reach easy deposition site of dust and anti-creep electric insulation surface and be difficult for to produce physical adhesion power, make dust be subjected to behind the electric motor starting that drifting dust wind-force and motor self is centrifugal, promptly separable under the microkinetic of shock effect.Reduce the indignant rate of discharge damage of climbing that has dust deposit absorption to cause between electrode, prolonged the cleaning cycle that motor uses, improved the product accident-free duration.
Three, improve in the crucial tolerance fit of motor non-failure operation time, quality: electric motor end cap bearing chamber of the present invention hole cooperates with bearing outer ring, with different compounding ingredients under natural confined state, normal operating conditions, three kinds of different conditions of particular job state, because the gap variation amount that the coefficient of expansion produces is poor, selecting normal operating conditions is tolerance fit deviation calculation foundation, determine the design machining deviation with the selection mode that account form replaces in the past, all the time to guarantee that bearing is in the operation that has under the oily foam state.When expansion variation difference is big, installs O type circle additional and regulate.Thereby being reached, product improves non-failure operation time, quality.To have now electric motor end cap bearing chamber tolerance fit data with calculate, principle analysis and again with reference to standard and refinement primary standards such as GB, use from being designed into to produce and be convenient to understand the identification term.The matched in clearance definition of original standard is refined as the Chinese original meaning that the gap is exactly the middle indignant thought of having living space, the zero category that contacts the genus gap with zero of definition cancellation primary standard in gap of the present invention; Contact to move about with zero and zero and be extended to the definition in gap, play cooperation noun is as notion in the application bearing tolerance; Be increased in and lack in former matched in clearance and the interference fit, contact with zero to move about from zero and be extended to interference and be defined as to swim and be full of the cooperation notion; In like manner there is not the notion of the magnitude of interference zero in interference fit.The refinement of tolerance fit invention is used and can be convenient to basic unit's processing identification effectively, reaches from being designed into production can both know with data, be defined as the manufacturing of standard, and this is the rudimentary knowledge that must know in the quality control.The present invention is with principle analysis and again with reference to the refinement of tolerance fit, also is fit to cooperating calculating and selecting for use of rolling bearing and shell in other electronic product simultaneously.Improve non-failure operation time, quality thereby numerous electronic product popularizations ground is reached, modern society enterprise produces and use to adapt to.
Description of drawings:
Fig. 1: be winding rotor motor for preventing accumulated dust adsorption and creepage structure chart of the present invention.
Fig. 2: be winding rotor motor for preventing accumulated dust adsorption and creepage magnetic chart of the present invention.
Fig. 3: be winding rotor motor for preventing accumulated dust adsorption and creepage end cap bearing chamber tolerance figure of the present invention.
Fig. 4: for adding O circle or band gland figure between winding rotor motor for preventing accumulated dust adsorption and creepage end cap bearing chamber of the present invention and bearing.
Embodiment;
Below in conjunction with 1 to 16 label and embodiment in the accompanying drawing 1 to Fig. 4 the present invention is described in further detail:
Anti-laying dust absorption, anti-creepage winding rotor motor, it comprises:
One, all preferred hot rolling silicon steel sheet of eliminating high energy consumption technology of motor stator 5, rotor 4 materials can adopt the rolling silicon steel sheet of all kinds of high-performance energy saving techniques; 12 designs of winding 3 electromagnetism are by the standard and the design of special-purpose wound rotor 4 motor particular requirement standardization of different wound rotor 4 motors.
Two, motor stator 5, rotor 4 driving parts and collector ring 6 are isolated drifting dust routinely, routinely cooling; Insulation spacing 7 positions between collector ring 6 electrodes, exposed partly afterbody of 10 brush shunts and power line insulation end 8 in collector ring 6 zones, all positions that all need set insulation distance by power supply anti-creep electric standard such as brush carrier insulation position 9.All preferred 1 to 200 nanometer or the nearly nano particle coatings of adopting in surface handled, and forms one and has the insulating surface low tension zone that the self-cleaning property dust is difficult for deposition absorption.Simultaneously also can be in motor collecting ring 6 zones 10 avoid the conduct electricity position, all preferably adopt the processing of nanometer coatings.
Three, electric motor end cap 2, bearing chamber 13 tolerances 14 cooperation data reach normative reference refinement again with calculating, principle analysis and select to establish basic as follows: the present invention's calculating is standard with the theoretical value, bearing 1 diameter is assumed to be zero, while, after the interference assembling, the rolling position must keep bearing 1 to rotate necessary play in the bearing 1 with axle 11.When bearing chamber 13 material coefficient of linear expansion were lower than bearing 1 steel, the temperature rise value temperature was A when establishing motor bearings 1 operate as normal, and it is a that bearing 1 allows high-temperature resistant value, be temperature basic calculating data A, a, the bearing 1 steel coefficient of expansion is b, and the bearing chamber 13 material coefficients of expansion are c, and bearing 1 diameter is d.Be design reference processing zero line X at first with motor operate as normal temperature rise value and bearing 1 normal working temperature A
1, be again simultaneously that design analysis is selected critical data; It is that design reference is processed another zero line X that bearing 1 allows high-temperature resistant value a
2, with X
1Identical X
2Also be that design analysis is selected critical data; Reach motor bearings chamber 13 when the operate as normal temperature rise and under bearing 1 normal working temperature, this bearing 1 still can be lower than oil-containing rotating operation under the compression stretching force situation of bearing 1 material.Obtain processing zero line diameter DX
1=dA (b-c), allowing high-temperature resistant working temperature a with bearing 1 then is another processing zero line diameter tolerance 14 numerical applications basis DX
2=da (b-c) abandons the upper and lower deviation median value of primary standard, because the coefficient of expansion that temperature rise causes is poor, the gap variable quantity of formation is made as a limit deviation X during with these specification product bearing chamber 13 operate as normal
1X
1=DX
1-d; Coefficient of expansion difference was made as another limit deviation X when bearing 1 allowed high-temperature resistant work
2X
2＝DX
2-d。(DX-represent bearing normal temperature diameter cooperate with this calculate temperature rise coefficient of expansion difference and) when bearing chamber 13 Material Strength and the coefficient of expansion during greater than bearing 1, then add the adjusting O shape circle 15 that expands at bearing chamber 13 and 1 on bearing, also running in bearings outer ring gland 16 routinely, reach reduce be heated the after vibration noise with avoid the rotation of bearing 1 outer ring
Embodiment 1
Press the anti-laying dust absorption of 180-6 support processing, anti-creepage wound rotor bridge motor.Motor stator 5, rotor 4 materials compare with former equal-wattage wound rotor bridge motor after having the hot rolling silicon steel sheet to use cold rolling silicon steel sheet instead, because cold rolling silicon steel sheet electromagnetism 12 inductions etc. are better than the hot rolling sheet, can save copper material 3%, save iron 3.5%, electromagnetism 12 noises also are lower than the motor that the hot rolling sheet is made.
Test contrast with identical 180-6 support metallurgy with winding rotor motor.When former collector ring 6 does not adopt nanometer to handle with nearly nano particle coatings, must open laying dust box cleaning dust every day for anti-creepage, simultaneously must the anti-creepage position of irregular cleaning.After adopting 1 to 200 nanometer and nearly nano particle coatings to handle, behind the cleaning dust, check creepage position 7,8,9, carbon laydown adsorption phenomena is not in the past found at the position that all employing 1 to 200 nanometers and nearly nano particle coatings were handled.
" matched in clearance " used
When bearing chamber 13 materials are cast iron, because the coefficient of expansion is less than bearing 1 steel, finally after the mechanical rotation operation produces temperature rise, if under tolerance 14 standards that are engaged in bearing 1 outer ring and bearing chamber 13 holes zero tolerance 14 states, bearing chamber 13 will certainly compress bearing 1 outer ring, reduce bearing 1 inner play value of operation and due lubricating oil foam layer thereby cause, when the no play of bearing 1 operation, will cause dry friction aggravation temperature rise, thereby form oil starvation abrasion or the hard abrasion damage of compressibility.
Select 306 bearings 1 for use according to 112 support motors, bearing 1 outer ring Φ 72mm, can adopt H6, H7, J7, K7 or M7 according to 13 tolerances 14 cooperations commonly used of GB/T275-xx standard rolling bearing chamber, present Chinese Y2, Y3 motor use H6, H7 tolerance 14, press GB/T275-xx and select tolerance 14, select for use with reference to GB1801-xx simultaneously, should look into basic hole system by standard and cooperate.But tolerance 14 bands all are zero or negative Standard Selection basically under the basic hole system.Calculate motor bearings 1 and bearing chamber 13 earlier under the operate as normal temperature rise value, by the present invention because the gap variation amount difference that coefficient of expansion difference produces is processing zero line X
1, it is that design reference is processed another zero line X that bearing 1 allows the gap variation amount difference of high-temperature resistant value
2Get bearing 1 steel wire coefficient of expansion b=12 * 10
-6, ironcasting coefficient of linear expansion c=8.7 * 10
-6, A=50 ℃ of motor bearings 1 operate as normal temperature rise, bearing 1 allows a=80 ℃ of highest temperature appreciation.Because the bearing 1 steel coefficient of expansion is greater than ironcasting, then the cast iron bearing chamber 13, and D=Φ 72mm can produce X in the temperature rise scope of design
1=0.01188, X
2The different variable quantities in=0.019 gap.With lower deviation is that zero qualified product will be in use in former tolerance 14 standards if adopt in batch motor, because operation temperature rise bearing chamber 13 will compress bearing 1 outer ring, reduced bearing 1 inner play value of operation and due lubricating oil foam layer, when the no play of bearing 1 operation, will cause dry friction aggravation temperature rise, thereby form the hard abrasion damage of oil starvation abrasion or compressibility, it is poor to cause with batch products reliability running quality.Adopt X by the present invention
1Coefficient of expansion difference is to be made as the processing zero line, X in tolerance 14 lower deviations
2Be upper deviation processing zero line and adjustment as one sees fit, adopt " matched in clearance " of gapped value.Promptly
Be the initial calculation standard,, can adjust the upper deviation, but adding downward bias difference skew in man-hour by required precision if will consider machining accuracy.
More than because there is the certain clearance value in lower deviation, can remedy circularity, the circular runout deviation of some bearing chambers 13, reduce the assembling impulsive force.Simultaneously initial bearing 1 outer ring does not have compressibility and uses, can improve rolled portion site surface compression set uniformity in the bearing 1, has remedied the gap reduction that the coefficient of expansion difference of rotary part under particular condition because during maximum temperaturerise causes.
Simultaneously for ensuring the quality of products, when the gap increases, this material type can be added rubber o-ring 15 at bearing chamber 13 and 1 on bearing, reach and reduce the excessive generation vibration noise of primary clearance and avoid the rotation of bearing 1 outer ring, shrink the characteristics that equilibrium gap reduces but can produce after fully application of rubber O type circle 15 is heated, it is poor to remedy the coefficient of expansion.Also running in bearings 1 outer ring gland 16 or compressing tablet routinely.
" play cooperation " uses
When bearing chamber 13 materials are stainless steel, system is greater than bearing 1 steel owing to expand, finally after the mechanical rotation operation produces temperature rise, if being engaged under the tolerance 14 standard clearance states of bearing 1 outer ring and bearing chamber 13 holes, bearing chamber 13 holes will certainly be greater than bearing 1 outer ring, cooperate value thereby increase bearing 1 outer ring with bearing chamber 13 interporal lacunas, easily cause rotation of bearing 1 outer ring and bearing chamber 13 hole abrasion expansions, form abrasion intensification, the damage of hole enlargement deformation.
Select 306 bearings 1 for use according to 112 support motors, bearing 1 outer ring Φ 72mm presses optimal way and calculates motor bearings 1 and bearing chamber 13 earlier under the operate as normal temperature rise value, because the gap variation amount difference that coefficient of expansion difference produces is processing zero line X
1, get bearing 1 steel wire coefficient of expansion b=12 * 10
-6, stainless steel wire coefficient of expansion c=16.6 * 10
-6, A=50 ℃ of motor bearings 1 operate as normal temperature rise.Because the bearing 1 steel coefficient of expansion is less than stainless steel, then the stainless steel bearing chamber 13, and D=Φ 72mm can produce X in the temperature rise scope of design
1=0.01656 gap recruitment.This gap variation amount is not if analyze consideration in cooperation, will be in use near the qualified product of the upper deviation by former conventional tolerance 14 with in batch motor some, because will the gap increasing easily to draw, operation temperature rise bearing chamber 13 causes the rotation of bearing 1 outer ring, thereby cause bearing 1 outer ring and bearing chamber 13 to form dry friction aggravation temperature rise, decrease damage thereby form hard grind.It is poor to cause with batch motor reliability running quality.Adopting X coefficient of expansion difference to be made as the processing zero line and to take the circumstances into consideration in tolerance 14 by the present invention adjusts, be higher than bearing 1 outer ring according to stainless steel bearing chamber 13 overall strengths, elongation is higher than bearing 1 steel, for preventing bearing 1 outer ring compression and the clearance for expansion that after the machine operation temperature rise, will produce, easily make fitted bearing 1 outer rings rotation in the bearing chamber 13.So employing is " the play cooperation " of standard with zero, use the lower deviation 0.00 of GB standard H6, H7 to be the processing zero line, but the numerical value of the upper deviation is contradiction by operation under the assurance temperature rising state.Therefore for avoiding temperature rise to produce excesssive gap, while equalizer bearing chamber 13 circularity, run-out tolerance, it is 0.013 that the compression upper deviation is got H5, contacts to move about with zero and zero to be extended to the definition in gap, " play cooperation " noun is as notion in application bearing 1 tolerance 14, and promptly bearing chamber 13 is
Be the initial calculation standard,, then can adjust the upper deviation, but adding downward bias difference skew in man-hour according to required precision if will consider machining accuracy.
" play cooperation " and " matched in clearance " application choice
For ensuring the quality of products, this material type can be added thermal expansion O shape circle 15 at bearing chamber 13 and 1 on bearing, reach to reduce and be heated the after vibration noise and avoid the rotation of bearing 1 outer ring, tolerance 14 can be calculated according to O type circle 15 coefficients of expansion and intensity and select " play cooperates " or " matched in clearance ", also running in bearings 1 outer ring gland 16 or compressing tablet routinely.
" trip be full of cooperation " application choice
By embodiment 3 calculating then be
Form " interference fit " that the magnitude of interference is arranged at normal temperatures, form bearing 1 outer ring, just easily produce compressibility distortion with bearing chamber 13 processing circularity, beating property at initial confined state.Be to reduce compress variation, consider that the factor of bearing chamber 13 processing circularity, the sexual deviation of beating can reduce the magnitude of interference, change lower deviation into the upper deviation 0.01656,0 to be the upper deviation, promptly bearing chamber 13 is
Formation from zero with zero contact to move about be extended to " trip be full of cooperation " of interference.Because the same reality that has compression in assembling, when selecting fitted bearing 1, decrement must be added in the bearing 1 play value, should select to cooperate than the big standard of embodiment 3 bearings, 1 play, can make bearing 1 outer ring still gapped after by compression, guarantee that bearing 1 all the time can be in the failure-free operation that has under the oily foam state.
Embodiment 5
" trip be full of cooperation " application choice
When bearing chamber 13 materials are aluminium, owing to expand system greater than bearing 1 steel finally after the mechanical rotation operation produces temperature rise, if being engaged under the tolerance 14 standard clearance states of bearing 1 outer ring and bearing chamber 13 holes, bearing chamber 13 holes will certainly be greater than bearing 1 outer ring, add general alloy aluminum hardness again and be lower than bearing 1, cooperate value thereby increase bearing 1 outer ring with bearing chamber 13 interporal lacunas, cause that easily rotation of bearing 1 outer ring and bearing chamber 13 hole abrasivenesses enlarge, and form abrasiveness intensification, the damage of hole enlargement deformation.
Select 306 bearings 1 for use according to 112 support motors, bearing 1 outer ring Φ 72mm presses optimal way and calculates motor bearings 1 and bearing chamber 13 earlier under the operate as normal temperature rise value, because the gap variation amount difference that coefficient of expansion difference produces is processing zero line X
1, get bearing 1 steel wire coefficient of expansion b=12 * 10
-6, alloy aluminum coefficient of linear expansion c=20 * 10
-6, A=50 ℃ of motor bearings chamber 13 operate as normal temperature rise values and bearing 1 operate as normal temperature rise.Because the bearing 1 steel coefficient of expansion is less than alloy aluminum, then alloy aluminum bearing chamber 13D=Φ 72mm meeting generation X=0.0288 in the temperature rise scope of design is poor greater than the coefficient of expansion of bearing 1.This coefficient is not if analyze consideration in cooperation, qualified product with some employing upper deviation in batch motor will be in use, because will the gap increasing easily to draw, operation temperature rise bearing chamber 13 causes the rotation of bearing 1 outer ring, thereby cause bearing 1 outer ring and bearing chamber 13 to cause dry friction aggravation temperature rise, form the hard grind damage, it is poor to cause with batch reliability running quality.The gap variation amount difference that adopts X coefficient of expansion difference to produce by the present invention is made as a processing zero line and takes the circumstances into consideration adjustment, another tolerance 14 deviation lines according to alloy aluminum bearing chamber 13 often intensity be lower than bearing 1 outer ring, elongation is higher than bearing 1 steel, and interference fit is difficult for making the compression of bearing 1 outer ring.When bearing chamber 13 intensity were lower than bearing 1 outer ring, compression resilience was poor simultaneously, can adopt interference fit.But it is excessive that the magnitude of interference should not be got, and is taken at the gap variation amount that produces after the motor bearings 1 operate as normal temperature rise and gets final product for the maximum interference amount, adopt with zero be standard by zero " trip be full of cooperation " to interference.14 deviations 0.00 are a processing zero line on the use tolerance, but the numerical value of lower deviation is by guaranteeing to move the springback capacity that heats up again after the material compression under the temperature rising state.Be that bearing chamber 13 is
" play cooperation " application choice
If take " play cooperation " bearing chamber 13 to be
Must reach to reduce and be heated the after vibration noise and avoid the rotation of bearing 1 outer ring at bearing chamber 13 and 1 interpolation of bearing thermal expansion O shape circle 15 for ensuring the quality of products, tolerance 14 can be selected according to O type circle 15 coefficients of expansion and intensity calculating.Also running in bearings 1 outer ring gland 16 or compressing tablet routinely.According to demand also can be in bearing chamber 13 embedment strengths, the higher material of hardness, according to material calculated tolerances 14 separately.
" play cooperation " uses
When the bearing chamber 13 material coefficients of expansion during near bearing 1, because the coefficient of expansion is near bearing 1 steel, when so this tolerance 14 is selected with assembling, mainly avoid and interference to assemble, in order to avoid the interference assembling causes bearing chamber 13 compression bearings 1 outer ring, will form dry friction aggravation temperature rise when forming the no play of bearing 1 operation, thereby form oil starvation or the compressibility hard grind is damaged.For guaranteeing that bearing 1 moves inner play value and due lubricating oil foam layer can be taked " play cooperation ", require general product can adopt " matched in clearance " to tolerance 14.
Select 306 bearings 1 for use according to 112 support motors, bearing 1 outer ring Φ 72mm, can adopt H6, H7, J7, K7 or M7 according to 13 tolerances 14 cooperations commonly used of GB/T275-xx standard rolling bearing chamber, present Chinese Y2, Y3 motor use H6, H7 tolerance 14, press GB/T275-xx and select tolerance 14, select for use with reference to GB1801-xx simultaneously, should look into basic hole system by standard and cooperate.But the basic hole system lower deviation is that zero Standard Selection is main.This coefficient of bearing chamber 13D=Φ 72mm is not if analyze consideration in cooperation, bearing chamber 13 will compress bearing 1 outer ring, thereby reduce bearing 1 inner play value of operation and due lubricating oil foam layer, when the no play of bearing 1 operation, will cause dry friction aggravation temperature rise, thereby form oil starvation wearing and tearing or compressibility hard grind damage, it is poor to cause with batch motor reliability running quality.The gap variation amount difference that adopts X coefficient of expansion difference to produce by the present invention is made as a processing zero line and takes the circumstances into consideration adjustment, and another tolerance 14 deviation lines can be accumulated as the upper deviation according to circularity, the deviation of beating in bearing chamber 13 processing.Because the coefficient of expansion is approaching, the no coefficient of expansion is poor, but will avoid bearing chamber 13 compression bearings 1 outer ring, thus lower deviation adopt in the indignant thought of the present invention's " play cooperations " with zero be tolerance 14 values of zero line, upper deviation add up error selection 0.013.The tolerance 14 if matched in clearance of the gapped value of employing, then desirable 0.01 workpiece of lower deviation add up, the upper deviation is 0.019 by GB standard H6.Be that play fitted bearing chamber 13 deviations are
Matched in clearance bearing chamber 13 deviations are
Illustrated that according to above analysis the upper and lower deviation of work in-process mainly can be up or the foundation of skew down.Be the initial calculation standard,, then can adjust the upper deviation, adding downward bias difference skew in man-hour if will consider machining accuracy.
In sum:
Analyzed according to above embodiment that the present invention is a kind of to meet current quality requirement, and handled with nanometer or nearly nanometer insulation meterial, reached and prevent dust deposit absorption, anti-creepage, And can effectively improve the motor winding rotor motor of non-failure operation time.Particularly in the cooperating of electric motor end cap 2, bearing chamber 13 holes and bearing 1 outer ring, used different compounding ingredients under natural confined state, normal operating conditions, three kinds of varying environment states of particular job state, because the gap variation amount that the coefficient of expansion produces is poor, preferred selection normal operating conditions is a tolerance fit deviation calculation foundation, determines the design machining deviation with the selection mode that account form replaces in the past.When expansion variation difference is big, install O type circle 15 additional and regulate, guarantee preferably that all the time bearing 1 is at the operation characteristic that has under the oily foam state.Improve non-failure operation time, quality thereby product is reached, modern society produces and use to adapt to.
Claims (4)
1. winding rotor motor for preventing accumulated dust adsorption and creepage, electromagnetism (12) design is by the standard and the design of special-purpose winding rotor motor particular requirement standardization of different winding rotor motors; Motor stator (5), rotor (4) driving part and collector ring (6) are isolated drifting dust routinely, cooling; It is characterized in that (7) the spacing position of insulating between electrode in collector ring (6) zone, exposed partly afterbody of collector ring (6) end brush shunt and power line insulation end (8), brush carrier insulation position (9) all need be set the position of insulation distance by power supply anti-creep electric standard, self-cleaning processing is adopted on the surface, forms one and has the insulating surface low tension zone that the self-cleaning property dust is difficult for deposition absorption; Electric motor end cap (2) bearing chamber (13) hole cooperates with bearing (1), according to different materials under natural assembling, operate as normal, three kinds of different conditions of particular job, the preferred normal operating conditions of selecting is that tolerance (14) cooperates the deviation calculation foundation, determines bearing chamber (13) deviation with account form.When expansion variation difference is big, installs O type circle (15) additional and regulate, all the time to guarantee that bearing is in the operation that has under the oily foam state.
2. according to right 1 described motor, it is characterized in that the power supply point of attachment prevents that creepage distance (7), (8), (9) surface adopt self-cleaning processing mode all to adopt 1 to 200 nanometers and nearly nano particle coatings for the surface and handle.
3. according to right 1 described motor, it is characterized in that (10) avoid the conduct electricity position in motor collecting ring (6) zone, all adopt 1 to 200 nanometer and nearly nano particle coatings to handle.
4. according to right 1 described motor, it is characterized in that electric motor end cap (2) bearing chamber (13) hole cooperates with the tolerance (14) of bearing (1), be poor, determine bearing chamber (13) zero line deviation with the choice criteria mode that account form replaces in the past according to the gap variation amount of material coefficient of expansion generation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910046406A CN101814799A (en) | 2009-02-20 | 2009-02-20 | Winding rotor motor for preventing accumulated dust adsorption and creepage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910046406A CN101814799A (en) | 2009-02-20 | 2009-02-20 | Winding rotor motor for preventing accumulated dust adsorption and creepage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101814799A true CN101814799A (en) | 2010-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910046406A Pending CN101814799A (en) | 2009-02-20 | 2009-02-20 | Winding rotor motor for preventing accumulated dust adsorption and creepage |
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| Country | Link |
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| CN (1) | CN101814799A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105827070A (en) * | 2016-05-21 | 2016-08-03 | 安庆皖南电机有限公司 | Easy-to-clean brush type alternating-current motor |
| CN105896834A (en) * | 2016-05-21 | 2016-08-24 | 安庆皖南电机有限公司 | Portable spark-proof motor |
| CN107425674A (en) * | 2017-07-25 | 2017-12-01 | 四川明珠泵业有限公司 | A kind of vertical machine processing method |
-
2009
- 2009-02-20 CN CN200910046406A patent/CN101814799A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105827070A (en) * | 2016-05-21 | 2016-08-03 | 安庆皖南电机有限公司 | Easy-to-clean brush type alternating-current motor |
| CN105896834A (en) * | 2016-05-21 | 2016-08-24 | 安庆皖南电机有限公司 | Portable spark-proof motor |
| CN105827070B (en) * | 2016-05-21 | 2018-01-16 | 安庆皖南电机有限公司 | One kind easily cleans formula ac motor with water |
| CN105896834B (en) * | 2016-05-21 | 2018-01-16 | 安庆皖南电机有限公司 | A kind of portable sparkproof motor |
| CN107425674A (en) * | 2017-07-25 | 2017-12-01 | 四川明珠泵业有限公司 | A kind of vertical machine processing method |
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