CN101812376A - Method for catalyzing, esterifying and upgrading bio-oil under microwave condition - Google Patents

Method for catalyzing, esterifying and upgrading bio-oil under microwave condition Download PDF

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CN101812376A
CN101812376A CN 201010152115 CN201010152115A CN101812376A CN 101812376 A CN101812376 A CN 101812376A CN 201010152115 CN201010152115 CN 201010152115 CN 201010152115 A CN201010152115 A CN 201010152115A CN 101812376 A CN101812376 A CN 101812376A
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张凤
蒋晓原
楼辉
郑小明
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Zhejiang University ZJU
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Abstract

The invention discloses a method for catalyzing, esterifying and upgrading bio-oil under a microwave condition. In the method, acidic materials in the bio-oil are catalyzed, esterifyed and upgraded by adopting a ZnCl2-midified 732 type cation exchange resin as a catalyst and adding ethanol as a solvent and a reactant and under a microwave heating condition, and mixed solution of ethanol, acetic acid and furfural is adopted as imitation of a bio-oil complex system; esterification is performed under the condition of the catalyst of ZnCl2-midified 732 type cation exchange resin by adding a certain amount of hydrogen peroxide containing 30 percent of H2O2, and oxidizing furfural substances into the acidic materials, and a normal pressure microwave-assisted synthesis and extraction microwave reactor is adopted as a reaction device; the ZnCl2-midified 732 type cation exchange resin catalyst has better activity; and the conversion rate of the acetic acid which is obtained by catalyzing, esterifying and upgrading the bio-oil catalysis under the microwave condition reaches 70.37 percent; and the conversion rate of the furfural reaches 51.71 percent.

Description

The method of catalyzing, esterifying and upgrading bio-oil under a kind of microwave condition
Technical field
The present invention relates to the method for bio oil catalysis upgrading, particularly relating to the bio oil catalysis upgrading is catalyzing, esterifying and upgrading bio-oil under the microwave condition in the higher-grade liquid fuel.
Background technology
Biomass energy is the photosynthesis by green plants is fixed up the energy of solar radiation with a kind of biomass form the energy, reserves are big, capable of circulation, it is low to contain N, S amount, highly clean, lower atmospheric polluting material significantly, the clean quantity discharged of greenhouse gases carbonic acid gas is zero, helps to solve the environmental problem that fossil energy consumption brings.Problems such as International Crude Oil continuous rise, energy dilemma highlight make bio oil be subjected to paying close attention to widely as a kind of environmentally friendly, renewable energy source.Bio oil is by pyrolytic reaction and the quick refrigerative product through the short period of time such as straw, cauline leaf, has raw material abundance, advantage such as renewable, cheap.The COMPLEX MIXED objects system that bio oil is made up of hundreds of compounds such as organic acid, aldehyde, ether, ester, acetal, hemiacetal, keto-alcohol, alkene, aromatic hydrocarbons, polyatomic phenols.Especially acids and aldehyde material make strong, the poor stability of bio oil corrodibility, both have been unfavorable for that bio oil stored for a long time, have accelerated the loss of oil engine again, have limited the application of bio oil, therefore, must handle through upgrading.
Prior biological oil upgrading treatment process, referring to [1] Senol O I, Viljava T R, Krause A O I.Catal Today, 2005,100 (3): 331~335; [2] Nokkosmaki M I, Kuoppala E T, Leppamaki E A, et al.PyrolysisJournal of Analytical and Applied Pyrolysis, 2000,55 (1): 119~131; [3] Chiaramonti D, Bonini M, Fratini E, et al.Biomass Bioenergy, 3003,24 (3): 221~232; [4] Ikura M, Stanciulescu M, Hogan E.Biomass Bioenergy, 2004,227 (1): 101~108; [5] Takanabe K, Aika K I, Seshan K, et al.JCatal, 2004,227 (1): 101~108.Mainly bio oil is carried out upgrading by methods such as catalytic hydrodeoxygenation, steam catalytic pyrolysis, emulsification, steam reformings.These bio oil purified methods (shortening and catalytic pyrolysis) mainly are to reduce oxygen level, and oxygen is with CO 2And H 2The form of O removes, it is relatively harsher that bio oil is carried out the upgrading reaction conditions, requirement to equipment itself is also high, usually all to be equipped with relevant high quality equipment, for example pass through the great variety of the bio oil temperature difference, fast liquefying gaseous state bio oil, therefore equipment requirements will occupy very big ratio in bio oil is produced, not only increased cost,, and increased operation easier as maintenance of equipment etc.
Summary of the invention
The present invention be directed to during existing normal condition bio oil upgrading handles, problem such as reaction conditions is very harsh, and equipment quality requires high, and operation easier is big, proposition under unconventional condition microwave heating, a kind of catalysis upgrading method of esterification bio oil.
The method of catalyzing, esterifying and upgrading bio-oil under the microwave condition provided by the present invention adopts with ZnCl 2732 type Zeo-karbs of modification are catalyzer, under microwave heating condition, add ethanol as solvent and reactant, the acidic substance in the bio oil are carried out the catalytic esterification upgrading, adopt of the simulation of the mixing solutions of ethanol, acetate, furfural as the bio oil complex system; Add and contain H 2O 2Be 30% hydrogen peroxide, oxidation furfural class material is an acid, at ZnCl 2Esterification under the 732 type cation exchange resin catalyst conditions of modification; Employing normal pressure microwave-assisted is synthetic and extract the microwave reaction instrument as reaction unit, concrete operations are: add ethanol, acetate, furfural, hydrogen peroxide and catalyzer in Kjeldahl flask by a certain percentage, and put into magneton, and Kjeldahl flask is put into the microwave reaction instrument, open water of condensation, set certain temperature, in the reaction times, rotating speed reacts under microwave heating condition, after reaction finished, inclining reaction solution.
Ethanol of the present invention: acetate: the mass ratio of furfural, hydrogen peroxide is: 3.80: 1.57: 1.12: 1.
The mass ratio of catalyzer of the present invention and reaction solution is 1: 20~155, and optimum proportion is 1: 20.6.
Active ingredient Zn in the catalyzer of the present invention 2+The mass percent of content is 0.15%.
Stirring velocity 400rpm of the present invention ± 2rpm, microwave power 100~400W is adjustable, best microwave heating power 400W.
Reaction times of the present invention is 10~60min, and optimum reacting time is 60min, 45~85 ℃ of temperature of reaction, and optimal reaction temperature is 75 ℃.
The present invention adopts the simulation of the mixing solutions of ethanol, acetate, furfural as the bio oil complex system.
The ZnCl that the present invention is used 2Modification 732 type cation exchange resin catalyst method for expressing: 0.15%Zn 2+/ 732 resin catalysts, wherein 0.15% represents the massfraction of reactive metal in catalyzer, Zn 2+Represent that 732 type resins submit the metal ion of changing.
The used Na of the present invention +Type 732 type resins are that Shanghai is converged magnificent resin chemical industry company limited and produced, outward appearance be pale brown look to the brown spherical particle, the form of dispatching from the factory is the sodium type, its main performance index: mm 〉=95 granularity %:(0.315-1.25); Moisture content %:46-52; Mill back rate of small round spheres %: 〉=95; The rate of expansion that makes the transition %:Na-H, 8-10; PH use range: 1-14; Exchanging equivalent mmol/g: 〉=4.5; Wet volume density g/ml:0.77-0.87; Wet true density g/ml:1.24-1.28.
ZnCl of the present invention 2The preparation method of modification 732 type cation exchange resin catalysts is with the Na of market purchase +Type 732 types are counted fat and are washed with deionized water, soak 4~8 hours with 4%NaOH then, are washed till neutrality with deionized water; Soaked 4~8 hours with 4%HCl again, be washed till pH=6 with deionized water; Cryodrying is H +Type 732 type storng-acid cation exchange resin carriers; Getting a certain amount of zinc chloride and deionized water, to be made into mass concentration be 0.15% liquor zinci chloridi, adds 732 #The storng-acid cation exchange resin carrier, under the room temperature with massfraction be 0.15% liquor zinci chloridi dipping carry out ion-exchange, be washed till no Cl with deionized water at last -Till, be dried to constant weight in the vacuum drying oven, obtain 0.15%Zn 2+/ 732 resin catalysts.
Analyze among the present invention and carry out qualitatively with gas chromatography mass spectrometry, carry out quantitatively with gas-chromatography.
Transformation efficiency is defined as follows:
Figure GSA00000087515100021
Figure GSA00000087515100031
Figure GSA00000087515100032
The present invention finds with 732 #Storng-acid cation exchange resin is a carrier, by load Zn 2+Increase the acidity of resin catalyst, can improve its catalytic activity.Experiment is found: with ZnCl 2Modification 732 type Zeo-karbs are that catalyzer has activity preferably aspect catalyzing, esterifying and upgrading bio-oil; There is synergistic effect between metal position and the acidic site on the modified catalyst; The rising of temperature of reaction, the prolongation in reaction times, the increase of catalyst levels and the acidity of solid acid is strong more to be beneficial to whole esterification more.
The present invention adopts two kinds of different type of heating of microwave and water-bath under the constant situation of other conditions, the result shows that microwave heating more can promote the carrying out of esterification upgrading process effectively than traditional heating in water bath.Catalytic esterification improving quality of bio oil is under the situation of not deoxidation the oxygenatedchemicals in the bio oil to be carried out upgrading under the microwave condition, generate stable and inflammable oxygen-bearing organic matter, bio oil just might be at normal pressure like this, carries out upgrading under the mild reaction conditions of non high temperature (about 100 ℃).And microwave heating has that heat-up rate is fast, homogeneous heating and do not have characteristics such as lag-effect, obviously the generation of productive rate and minimizing by product is carried out, is improved in accelerated reaction, system has good emulsifying effect, the system of being heated can produce partial High Temperature High Pressure, can promote the carrying out that react, thereby greatly reduce the reaction times.
The present invention is owing to adopt ZnCl 2Modification 732 type Zeo-karbs are catalyzer, the esterification upgrading is carried out in acid to the bio oil system, help unstable in the bio oil and have the nonflammable acid of corrodibility and be converted into more easily and stablize inflammable ester class, and the corresponding acidic substance catalytic esterification that the hydrogen peroxide oxidation furfural can be obtained, be converted into corresponding ester class, improve the stability of bio oil, reduced acid content.Under the microwave condition under the optimal conditions of catalyzing, esterifying and upgrading bio-oil the transformation efficiency of acetate reach 70.37%, the furfural transformation efficiency reaches 51.71%.
Embodiment
Embodiment 1
Preparation of catalysts: with the Na of market purchase +Type 732 type Zeo-karbs were washed till neutrality with deionized water in 4-8 hour again with the 4%NaOH immersion after being washed till the outflow clear water with deionized water, soaked 4-8 hour with 4%HCl again, were washed till pH=6 with deionized water, and cryodrying promptly obtains H +Type 732 type strong-acid ion exchange resins.Getting a certain amount of zinc chloride and deionized water, to be made into mass concentration be 0.15% ZnCl 2Solution adds H +Type 732 type storng-acid cation exchange resin carriers carry out ion-exchange with the modified solution dipping under the room temperature, are washed till no Cl with deionized water at last -Till (with 1%AgNO 3Be indicator), be dried to constant weight in the vacuum drying oven, promptly obtain testing used ZnCl 2Modification 732 type cation exchange resin catalysts are expressed as 0.15%Zn 2+/ 732 resin catalysts.
0.15%Zn 2+/ 732 resin catalysts are used for the method for catalyzing, esterifying and upgrading bio-oil, adopt the simulation of the mixing solutions of ethanol, acetate, furfural as the bio oil complex system; Add a certain amount of H that contains 2O 2Be 30% hydrogen peroxide, oxidation furfural class material is an acid, at ZnCl 2Esterification under the 732 type cation exchange resin catalyst conditions of modification; The catalyst activity evaluation response adopts the normal pressure microwave-assisted to synthesize and extracts the microwave reaction instrument as reaction unit, concrete operations are to add ethanol, acetate, furfural, hydrogen peroxide and catalyzer in Kjeldahl flask by a certain percentage, and put into magneton, and Kjeldahl flask is put into the microwave reaction instrument, open water of condensation, set certain temperature, in the reaction times, conditions such as rotating speed are reacted under microwave heating condition, all products all in Kjeldahl flask, are not done the turnout reason in the reaction process.After reaction finished, cold slightly, inclining reaction solution.
Microwave power 100~400W is adjustable, and present embodiment is set microwave power 400w, stirring velocity 400rpm ± 2rpm, and reaction times 60min, 75 ℃ of temperature, the mass ratio of catalyzer and reaction solution is 1: 20.6.The acetate transformation efficiency of esterification under this optimal conditions reaches 70.37%, and selectivity reaches 100%; Furfural transformation efficiency 51.71% the results are shown in Table 1.
The reaction result and the blank assay result of ethanol, acetate and the esterification of furfural microwave under the table 1 different catalysts condition
Catalyzer Ethanol quality/g Quality of acetic acid/g Furfural quality/g Hydrogen peroxide quality/g Acetate transformation efficiency/% Furfural transformation efficiency/%
732 resins ??15.8 ??6.3 ??4.64 ??4.16 ??63.33 ??45.96
Catalyzer Ethanol quality/g Quality of acetic acid/g Furfural quality/g Hydrogen peroxide quality/g Acetate transformation efficiency/% Furfural transformation efficiency/%
??Zn 2+/ 732 resins ??15.8 ??6.3 ??4.64 ??4.16 ??70.37 ??51.71
??SO 4 2-/ZrO 2 ??15.8 ??6.3 ??4.64 ??4.16 ??33.70 ??27.61
??HZSM-5 ??15.8 ??6.3 ??4.64 ??4.16 ??20.98 ??21.4
??Pt/HZSM-5 ??15.8 ??6.3 ??4.64 ??- ??25.36 ??9.31
??- ??15.8 ??6.3 ??4.64 ??4.16 ??8.89 ??35.07
??- ??15.8 ??6.3 ??4.64 ??6.34 ??0
Reaction conditions: microwave power 400w, catalyst levels 1.5, hydrogen peroxide 4.16g, 75 ℃ of temperature of reaction, reaction times 60min, stirring velocity 400rpm.
Embodiment 2
Reactant and consumption thereof are identical with embodiment 1, and catalyzer is 1.5gZn 2+/ 732 resins are done five group reactions respectively under 45 ℃ of temperature of reaction, 55 ℃, 65 ℃, 75 ℃, 85 ℃ conditions, other activity rating condition is identical with embodiment 1 except that the temperature of reaction condition.The results are shown in Table 2.
Ethanol, acetate and furfural microwave esterification result under table 2 differing temps
Temperature/℃ ??45 ??55 ??65 ??75 ??85
Acetate transformation efficiency/% ??46.85 ??54.38 ??63.46 ??70.37 ??68.46
Furfural transformation efficiency/% ??31.52 ??38.34 ??46.62 ??51.71 ??50.24
Embodiment 3
Reactant and consumption thereof are identical with embodiment 1, do the five group reactions mass ratio of corresponding catalyzer and reactant (be respectively 1: 154.5,1: 71.8,1: 41.2,1: 30.9,1: 20.6) respectively under catalyst levels 0.2g, 0.5g, 0.75g, 1.0g, 1.5g condition, other activity rating condition is identical with embodiment 1 except that the catalyst levels condition.The results are shown in Table 3.
Ethanol, acetate and furfural microwave esterification result under the table 3 different catalysts consumption
Catalyst levels/g ??0.2 ??0.5 ??0.75 ??1.0 ??1.5
Acetate transformation efficiency/% ??40.59 ??59.18 ??61.15 ??66.65 ??70.37
Furfural transformation efficiency/% ??43.61 ??40.11 ??40.50 ??45.72 ??51.71
Embodiment 4
Reactant and consumption thereof are identical with embodiment 1, catalyzer is a modified resin, do five group reactions respectively under reaction times 10min, 20min, 30min, 40min, 50min, 60min condition, other activity rating condition is identical with embodiment 1 except that the reaction times condition.The results are shown in Table 4.
Ethanol, acetate and furfural microwave esterification result under the table 4 differential responses time conditions
Reaction times/min ??10 ??20 ??30 ??40 ??50 ??60
Acetate transformation efficiency/% ??28.19 ??47.52 ??57.35 ??61.90 ??66.28 ??70.37
Furfural transformation efficiency/% ??24.97 ??31.34 ??38.12 ??43.56 ??51.36 ??51.71
Embodiment 5
Reactant and consumption thereof are identical with embodiment 1, and catalyzer is a modified resin, do six group reactions respectively under heating in water bath and microwave heating condition, and other activity rating condition is identical with embodiment 1 except that the type of heating condition.The results are shown in Table 5.
Ethanol, acetate and furfural microwave esterification result under the table 5 different heating mode
Figure GSA00000087515100051

Claims (6)

1. the method for catalyzing, esterifying and upgrading bio-oil under the microwave condition is characterized in that adopting with ZnCl 2732 type Zeo-karbs of modification are catalyzer, under microwave heating condition, add ethanol as solvent and reactant, and the acidic substance in the bio oil are carried out the catalytic esterification upgrading; Adopt of the simulation of the mixing solutions of ethanol, acetate, furfural as the bio oil complex system; Add and contain H 2O 2Be 30% hydrogen peroxide, oxidation furfural class material is an acid, adds ethanol, at ZnCl 2Esterification under the 732 type cation exchange resin catalyst conditions of modification; Employing normal pressure microwave-assisted is synthetic and extract the microwave reaction instrument as reaction unit; Concrete operations are: add ethanol, acetate, furfural, hydrogen peroxide and catalyzer in Kjeldahl flask by a certain percentage, and put into magneton, Kjeldahl flask is put into the microwave reaction instrument, open water of condensation, set 45~85 ℃ of temperature of reaction, reaction times 10~60min, stirring velocity 400rpm ± 2, microwave power 100~400W reacts under the setting microwave heating condition, after reaction finished, inclining reaction solution; Described ZnCl 2The catalyzer of 732 type Zeo-karbs of modification is expressed as 0.15%Zn 2+/ 732 resins, wherein 0.15% represents the massfraction of reactive metal in catalyzer, Zn 2+Expression 732 #The cocommutative metal ion of resin; Described ethanol: acetate: the mass ratio of furfural is 3.80: 1.57: 1.12: 1; The mass ratio of described catalyzer and reaction solution is 1: 20~155.
2. according to the method for catalyzing, esterifying and upgrading bio-oil under the described microwave condition of claim 1, it is characterized in that 75 ℃ of temperature of reaction.
3. according to the method for catalyzing, esterifying and upgrading bio-oil under the described microwave condition of claim 1, it is characterized in that reaction times 60min.
4. according to the method for catalyzing, esterifying and upgrading bio-oil under the described microwave condition of claim 1, it is characterized in that microwave heating power 400W.
5. according to the method for catalyzing, esterifying and upgrading bio-oil under the described microwave condition of claim 1, the mass ratio that it is characterized in that catalyzer and reaction solution is 1: 20.6.
6. according to the method for catalyzing, esterifying and upgrading bio-oil under the described microwave condition of claim 1, it is characterized in that described ZnCl 2The preparation process of 732 type cation exchange resin catalysts of modification is: with the Na of market purchase +Type 732 type Zeo-karbs are washed with deionized water, soak 4~8 hours with 4%NaOH then, are washed till neutrality with deionized water; Soaked 4~8 hours with 4%HCl again, be washed till pH=6 with deionized water; Cryodrying obtains H +Type 732 type storng-acid cation exchange resin carriers; Getting zinc chloride and deionized water, to be made into mass concentration be 0.15% liquor zinci chloridi, adds H +Type 732 type storng-acid cation exchange resin carriers, under the room temperature with massfraction be 0.15% liquor zinci chloridi dipping carry out ion-exchange, be washed till no Cl with deionized water at last -Till, be dried to constant weight in the vacuum drying oven, obtain 0.15%Zn 2+/ 732 resin catalysts, wherein 0.15% represents the massfraction of reactive metal in catalyzer, Zn 2+Represent that 732 type resins submit the metal ion of changing.
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