CN101805913B - Automatic feeding method and device for multifunctional electrolytic machine set - Google Patents

Automatic feeding method and device for multifunctional electrolytic machine set Download PDF

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Publication number
CN101805913B
CN101805913B CN200910300421.5A CN200910300421A CN101805913B CN 101805913 B CN101805913 B CN 101805913B CN 200910300421 A CN200910300421 A CN 200910300421A CN 101805913 B CN101805913 B CN 101805913B
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China
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feeding
multifunctional
electrolysis
crane
coordinate
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Expired - Fee Related
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CN200910300421.5A
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CN101805913A (en
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倪春鹏
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CHINA ALUMINUM INTERNATIONAL TECHNOLOGY DEVELOPMENT Co Ltd
Guiyang Aluminum Magnesium Design and Research Institute Co Ltd
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China Aluminum International Technology Development Co ltd
Guiyang Aluminum Magnesium Design and Research Institute Co Ltd
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Abstract

The invention discloses automatic feeding method and device for a multifunctional electrolytic machine set. Feeding zones of a multifunctional electrolytic overhead crane in the multifunctional electrolytic machine set are divided according to a plane coordinate so that each feeding zone is provided with a fixed position coordinate, the Y coordinate of the plane coordinate is arranged on a large car track of the multifunctional electrolytic overhead crane, the X coordinate of the plane coordinate is arranged on a tool car track of the multifunctional electrolytic overhead crane, then the tool car track of the multifunctional electrolytic overhead crane is controlled to move to the coordinate position of the required feeding zone according to the coordinate position of the required feeding zone and align to an overhead crane feeding device for feeding. The invention can accurately and rapidly align to the overhead crane feeding device and automatically control the execution of a feeding process so as to avoid the material overflow and the damage of the overhead crane feeding device due to the factors of inaccurate alignment, poor control on the feeding time and the like. The invention has the advantages of accurate alignment and full automation and can ensure the smooth execution of production.

Description

Multifunctional electrolytic machine group automatic feeding method and device
Technical field
The present invention relates to a kind of multifunctional electrolytic machine group automatic feeding method and device, belong to the multifunctional electrolytic machine group feeding technique field of electrolytic aluminium plant potroom.
Background technology
At present, in electrolytic aluminium plant, the reinforced overhead traveling crane operative employee of the electrolysis multi-function crane in multifunctional electrolytic machine group completely of multifunctional electrolytic machine group drive overhead traveling crane complete electrolysis multi-function crane and device of overhead traveling crane material feeding to bit motion, and overhead traveling crane operative employee manually sends reinforced signal and manually sends according to practical situation and stops the signal that feeds in raw material.Because the condition of actual production is more severe; the operant level of adding overhead traveling crane operative employee is not identical, usually there will be overhead traveling crane contraposition inaccurate, and feed time is controlled the problems such as bad; thereby cause the situation of overflow and damage device of overhead traveling crane material feeding to occur, to production, brought many disadvantageous effects like this.Therefore, the feed way of existing multifunctional electrolytic machine group is desirable not enough.
Summary of the invention:
The object of the invention is: provide a kind of can automatically complete overhead traveling crane to bit motion, and can automatically control reinforced multifunctional electrolytic machine group automatic feeding method and device, to overcome the deficiencies in the prior art.
The present invention is achieved in that multifunctional electrolytic machine group automatic feeding method of the present invention is, the reinforced region of the electrolysis multi-function crane in multifunctional electrolytic machine group is divided by planimetric coordinates, make its each reinforced region have fixing position coordinates, and the Y coordinate of this planimetric coordinates is arranged on the large Car Track of electrolysis multi-function crane, the X coordinate of this planimetric coordinates is arranged on the tool car track of electrolysis multi-function crane, then according to the coordinate position in required reinforced region, the tool car of controlling electrolysis multi-function crane moves to the coordinate position place in the region of need to feeding in raw material, aiming at device of overhead traveling crane material feeding can feed in raw material.
After the tool car of electrolysis multi-function crane is aimed at device of overhead traveling crane material feeding, programmable logic controller transmitted signal by multifunctional electrolytic machine group allows device of overhead traveling crane material feeding feed in raw material, and the programmable logic controller transmitted signal of the rear multifunctional electrolytic machine group of having fed in raw material allows device of overhead traveling crane material feeding stop feeding in raw material.
Electrolysis multifunctional machine set automatic feeding device of the present invention is: comprise the multifunctional electrolytic machine group that is provided with electrolysis multi-function crane and device of overhead traveling crane material feeding and programmable logic controller, on the large Car Track of the electrolysis multi-function crane of multifunctional electrolytic machine group, be provided with the cart coded scale as Y coordinate, and on the cart of electrolysis multi-function crane, be provided with cart code reader; On tool car track on cart, be provided with the tool car coded scale as X coordinate, and on tool car, be provided with tool car code reader, on tool car, be provided with feed bin; On cart, be provided with sensor, the signal of cart code reader, tool car code reader and sensor is all input to the programmable logic controller of multifunctional electrolytic machine group.
In feed bin, be provided with level sensing transducer, the programmable logic controller of the signal input multifunctional electrolytic machine group of level sensing transducer.
Sensor and level sensing transducer are ultrasonic transducer, radio frequency sensor or infrared sensor.
Compared with prior art, the present invention divides the work area of electrolysis multi-function crane by planimetric coordinates, accurately control the travel position of electrolysis multi-function crane, can aim at quickly and accurately electrolysis multi-function crane and device of overhead traveling crane material feeding, and automatic the carrying out of controlling reinforced process, the overflow of having avoided the factors such as contraposition is inaccurate, and feed time control is bad and having caused and the damage of device of overhead traveling crane material feeding.Whole reinforced process is controlled by programmable logic controller, and touch-screen that can be in watch-keeping cubicle, computer etc. carry out complete monitoring, and can interrupt at any time reinforced process.The present invention has improved the accuracy of multifunctional electrolytic machine group feed rate and contraposition, has accurate, the whole automatization advantage of contraposition, has guaranteed carrying out smoothly of production.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention.
The large Car Track of being labeled as in accompanying drawing: 1-, 2-cart coded scale, 3-cart, 4-cart code reader, 5-tool car, 6-tool car coded scale, 7-tool car code reader, 8-sensor, 9-level sensing transducer, 10-feed bin.
Embodiment
Embodiments of the invention: while implementing by multifunctional electrolytic machine group automatic feeding method of the present invention, the reinforced region of electrolysis multi-function crane is divided by planimetric coordinates, make each reinforced region have fixing position coordinates, and on the large Car Track 1 of electrolysis multi-function crane, cart coded scale 2 is set, be decided to be Y coordinate, tool car track 11 at electrolysis multi-function crane arranges tool car coded scale 6, be defined as X coordinate, then according to the coordinate position in required reinforced region, programmable logic controller by multifunctional electrolytic machine group or move to the coordinate position place in the region of need to feeding in raw material by the tool car that overhead traveling crane operative employee controls electrolysis multi-function crane, can aim at exactly device of overhead traveling crane material feeding like this feeds in raw material.After the tool car of electrolysis multi-function crane is aimed at device of overhead traveling crane material feeding, can allow device of overhead traveling crane material feeding feed in raw material by the programmable logic controller transmitted signal of multifunctional electrolytic machine group, the programmable logic controller transmitted signal of the rear multifunctional electrolytic machine group of having fed in raw material allows device of overhead traveling crane material feeding stop feeding in raw material.
While implementing method of the present invention, preferably adopt electrolysis multifunctional machine set automatic feeding device of the present invention, while making electrolysis multifunctional machine set automatic feeding device of the present invention, on the basis of the existing multifunctional electrolytic machine group that is provided with electrolysis multi-function crane and device of overhead traveling crane material feeding and programmable logic controller, change a social system, on the large Car Track 1 of the electrolysis multi-function crane of existing multifunctional electrolytic machine group, produce the cart coded scale 2 as Y coordinate, and on cart 3, install the cart code reader 4 that can identify and send the numerary signal on cart coded scale 2, on tool car track 11, produce tool car coded scale 6, and on tool car 5, install the tool car code reader 7 that can identify and send the numerary signal on tool car coded scale 6, then a feed bin 10 is installed on tool car 5, and in feed bin 10, is installed level sensing transducer 9, on cart 3, install sensor 8, and the signal of cart code reader 4, tool car code reader 7, sensor 8 and level sensing transducer 9 is all input in the programmable logic controller of multifunctional electrolytic machine group.
Above-mentioned cart code reader 4, tool car code reader 7, sensor 8 and level sensing transducer 9 all adopt the finished product of selling on market to install, and sensor 8 and level sensing transducer 9 can adopt commercially available ultrasonic transducer, radio frequency sensor or infrared sensor.
In the course of the work, when multifunctional electrolytic machine group need to be fed in raw material, only electrolysis multi-function crane need be reached to the region of need to feeding in raw material, press self-feeding button, position encoded system can be passed to signal in the programmable logic controller of multifunctional electrolytic machine group by bus network the absolute coordinates of cart 3 and tool car 5, cart 3 controlled by programmable logic controller and tool car 5 arrives the coded scale place of appointment, completes the automatic aligning action with device of overhead traveling crane material feeding, after automatic aligning, programmable logic controller sends reinforced signal by ultrasonic transducer 8 (can be also radio frequency sensor or infrared sensor) automatically to device of overhead traveling crane material feeding, the programmable logic controller of device of overhead traveling crane material feeding starts to feed in raw material after receiving signal, after feed bin 10 is full, by level sensing transducer 9, (can be ultrasonic transducer, also can be radio frequency sensor or infrared sensor) detect after the full signal of material, by sensor 8, to device of overhead traveling crane material feeding, automatically launch and stop reinforced signal, the programmable logic controller of device of overhead traveling crane material feeding stops feeding in raw material after receiving signal, whole reinforced process is controlled by programmable logic controller, overhead traveling crane operative employee can carry out complete monitoring on the touch-screen in watch-keeping cubicle, and can interrupt at any time reinforced process.

Claims (5)

1. an electrolysis multifunctional machine set automatic feeding device, is characterized in that: on the large Car Track (1) of electrolysis multi-function crane, be provided with cart coded scale (2), and be provided with cart code reader (4) on the cart (3) of multifunctional electrolytic machine group; On tool car track (11), be provided with tool car coded scale (6), and be provided with tool car code reader (7) on tool car (5), tool car (5) is provided with feed bin (10); At cart (3), be provided with sensor (8), the programmable logic controller of the corresponding multifunctional electrolytic machine group of sensor (8).
2. electrolysis multifunctional machine set automatic feeding device according to claim 1, is characterized in that: in feed bin (10), be provided with level sensing transducer (9), the programmable logic controller of the corresponding device of overhead traveling crane material feeding of level sensing transducer (9).
3. electrolysis multifunctional machine set automatic feeding device according to claim 1, is characterized in that: sensor (8) is ultrasonic transducer, radio frequency sensor or infrared sensor with level sensing transducer (9).
4. according to the electrolysis multifunctional machine set automatic feeding device described in claim 1 or 3, it is characterized in that: the monitoring device that is provided with sensor (8) in the watch-keeping cubicle of multifunctional electrolytic machine group.
5. a right to use requires the method for the electrolysis multifunctional machine set automatic feeding device described in 1, it is characterized in that: the work area of electrolysis multi-function crane is divided by planimetric coordinates, there is fixing position coordinates in each reinforced region, the large Car Track (1) of electrolysis multi-function crane is set to Y coordinate, the tool car track (11) of electrolysis multi-function crane is set to X coordinate, and control electrolysis multi-function crane moves to needs reinforced coordinate place aligning device of overhead traveling crane material feeding to feed in raw material; After electrolysis multi-function crane is aimed at device of overhead traveling crane material feeding, multifunctional electrolytic machine group transmitted signal allows device of overhead traveling crane material feeding feed in raw material, and the rear multifunctional electrolytic machine group transmitted signal of having fed in raw material allows device of overhead traveling crane material feeding stop feeding in raw material; The position coordinates of the work area of electrolysis multi-function crane is realized by coded scale is set in orbit.
CN200910300421.5A 2009-02-16 2009-02-16 Automatic feeding method and device for multifunctional electrolytic machine set Expired - Fee Related CN101805913B (en)

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* Cited by examiner, † Cited by third party
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CN105151820B (en) * 2015-06-24 2017-10-27 南京梅山冶金发展有限公司 A kind of control method of multigroup feed bin dump car
CN106011941B (en) * 2016-08-02 2018-04-20 重庆大学 The on-line monitoring of aluminum electrolysis crane block bin-level and the control method of failure warning system

Non-Patent Citations (6)

* Cited by examiner, † Cited by third party
Title
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可编程序控制器在天车加料控制系统中的应用;贵阳铝镁设计研究院等;《机械与电子》;中国期刊网全文数据库;19981231(第4期);全文 *
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