CN101804948B - Double-drum synchronous hoister - Google Patents

Double-drum synchronous hoister Download PDF

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Publication number
CN101804948B
CN101804948B CN 201010163348 CN201010163348A CN101804948B CN 101804948 B CN101804948 B CN 101804948B CN 201010163348 CN201010163348 CN 201010163348 CN 201010163348 A CN201010163348 A CN 201010163348A CN 101804948 B CN101804948 B CN 101804948B
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drum
rope
reel
frame
double
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CN101804948A (en
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侯庆国
冯少春
王玉吉
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Abstract

The invention provides a double-drum synchronous hoister and belongs to the field of hoisting device for piling machinery. The hoister comprises a driving drum, a driven drum and a frame, wherein the driving drum and the driven drum are horizontally and parallelly arranged on the frame; the driving drum is connected with a power mechanism; the same end part of the driving drum and the driven drum are provided with a driving gear and a driven gear with the same number of teeth; the driving gear is meshed with the driven gear; the driving drum and the driven drum have the same diameter; and steel wire ropes have the same winding direction on the driving drum and the driven drum, the same rope winding starting position but different rope winding starting time, namely, winding of the driven drum is not started until the driving drum is fully wound. Compared with the prior art, the double-drum synchronous hoister realizes high-accuracy synchronous rope reeling and releasing on the double drums, can detect speeds and lengths of rope reeling and releasing at any time and meets the requirement on technical development of a piling device.

Description

Double-drum synchronous hoister
(1) technical field
The present invention relates to a kind of winding plant of piling machinery, the double-drum synchronous hoister of specifically a kind of lifting that is applied to the piling machinery kind equipment, purposes such as dilatory.
(2) background technology
At present, the winch of piling machinery is used comparatively general, and of a great variety; But be direct motor drive machinery system belt friction braking single-drum hoist; Perhaps bitubular single action winch can not be realized bitubular high-precise synchronization folding and unfolding rope, can not satisfy a construction equipment Technical Development Requirement.Existing winch does not have speed measuring device, is difficult to accurately measure winch folding and unfolding rope length, can not satisfy piling machinery to the automation control requirement of transition.Existing winch row rope is very lack of standardization, disorder cable, folded rope phenomenon often occur, influences steel rope service life and folding and unfolding rope precision.
(3) summary of the invention
Technical assignment of the present invention is the deficiency to prior art, and a kind of fluid motor-driven, wet friction sheet static brake and hydraulically balanced valve dynamic brake, but the double-drum synchronous hoister of detection at any time folding and unfolding rope speed and length of leaning on is provided.
The technical solution adopted for the present invention to solve the technical problems is:
Double-drum synchronous hoister comprises initiatively reel, from movable reel and frame, reel and be arranged on the frame initiatively from the movable reel horizontal parallel, and initiatively reel is connected with actuating unit.
Above-mentioned active reel is respectively arranged with identical driving gear of the number of teeth and driven gear with same end from movable reel, above-mentioned driving gear and driven gear engagement connect, and this has just guaranteed reel initiatively and identical, the switched in opposite of rotating speed from movable reel.
Above-mentioned active reel is identical with diameter from movable reel, and when same rotational speed, the linear velocity of two winding drum is identical, the rope of folding and unfolding just equal in length.Steel rope the active reel with from movable reel around to identical, and the wiring reference position is the same, but initial wiring asynchronism(-nization): when the active reel when full, just begun to twine from movable reel.Like this when initiatively reel is put rope,, thereby realize the pressure folding and unfolding of steel rope from movable reel wiring just in time.
Above-mentioned double-drum synchronous hoister, its actuating unit comprises HM Hydraulic Motor and planetary reducer, and the clutch end of HM Hydraulic Motor and the power intake of planetary reducer join, and the takeoff output termination of planetary reducer is reel initiatively.
Above-mentioned double-drum synchronous hoister, its frame is the rectangular box open frame, is welded with steel plate, is the main body frame of this winch, other parts all are fixed on the frame, form an integral body.
Above-mentioned double-drum synchronous hoister, it initiatively offers well-regulated drum rope groove on the reel, and drum rope groove is used rule row rope with the rope winding jib that is arranged on the frame.Above-mentioned rope winding jib comprises presses rope roller, lever and extension spring; Press the rope roller to be arranged on the initiatively below of reel; Its two ends are connected with the middle part of two levers respectively; One end of lever is fixed on the frame, and the other end of lever is connected with the bottom of extension spring, and the upper end of extension spring is fixed on the frame.
Above-mentioned double-drum synchronous hoister, it offers well-regulated drum rope groove from movable reel, and drum rope groove is used rule row rope with the rope winding jib that is arranged on the frame.Rope winding jib comprises presses rope roller, lever and extension spring; Press the rope roller to be arranged on below from movable reel; Its two ends are connected with the middle part of two levers respectively; One end of lever is fixed on the frame, and the other end of lever is connected with the bottom of extension spring, and the upper end of extension spring is fixed on the frame.
Above-mentioned rope winding jib adopts lever principle; In advance that rope processing device is required precompressed compression is stored in the extension spring, and the predetermincd tension of extension spring, is being pressed under the rope roller pressure in pressing on the rope roller through the lever amplification; Steel rope twines along drum rope groove; Do not apply and force under the external force situation, steel rope can not be jumped out from grooving, and this has just played the effect of regular row's rope.
Above-mentioned double-drum synchronous hoister, it is equipped with the measure speed gears of the usefulness that tests the speed from movable reel, and measure speed gears and measurement mechanism join, and measurement mechanism is connected with controller through Hall element.Measure speed gears mainly is for measurement mechanism provides pulse, and according to number of pulses, counting machine can be measured the angle of reel rotation, handles through series of computation, just can on telltale, directly show folding and unfolding rope length and speed.
Double-drum synchronous hoister of the present invention compared with prior art, the beneficial effect that is produced is:
1) bitubular synchronization structure has been realized bitubular high-precise synchronization folding and unfolding rope, has satisfied the requirement of stake construction equipment technical development.
2) be provided with the rope winding jib that rule is arranged rope usefulness, disorder cable, folded rope phenomenon in winch folding and unfolding rope process, can not occur, thereby guaranteed the service life of steel rope and the precision of folding and unfolding rope.
3) be provided with speed measuring device, can very accurately measure winch folding and unfolding rope length, but detection at any time folding and unfolding rope speed and length have satisfied piling machinery to the automation control requirement of transition.
(4) description of drawings
Accompanying drawing 1 is a main TV structure scheme drawing of the present invention.
Accompanying drawing 2 is the plan structure scheme drawing of Fig. 1.
Accompanying drawing 3 is that the A-A of Fig. 1 is to the sectional structure scheme drawing.
Among the figure, 1, HM Hydraulic Motor, 2, planetary reducer, 3, reel initiatively, 4, from movable reel; 5, frame, 6, rope winding jib, 7, measure speed gears, 8, speed measuring device, 9, driving gear; 10, driven gear, 11, drum rope groove, 12, press the rope roller, 13, lever, 14, extension spring.
(5) specific embodiment
Explanation at length below below in conjunction with accompanying drawing 1-3 double-drum synchronous hoister of the present invention being done.
Shown in accompanying drawing 1-3, double-drum synchronous hoister of the present invention, its structure is to drive the reel that two horizontal parallel are placed by a HM Hydraulic Motor 1 and a planetary reducer 2; With planetary reducer 2 be linked together be reel 3 initiatively, another be from movable reel 4, initiatively reel 3 with pass through the identical gear coupling of the number of teeth from movable reel 4; This has just guaranteed identical, the switched in opposite of rotating speed of two winding drum; Simultaneously, active reel 3 is with identical from movable reel 4 diameters, when same rotational speed; The linear velocity of two winding drum is identical, the rope of folding and unfolding just equal in length.Two reels are fixed on the rectangular box open frame 5, and frame 5 usefulness steel plates are welded, and are the main body frames of this winding plant, and other parts all are fixed on the frame 5, form an integral body.On this winding plant; The rope winding jib 6 of rule row rope usefulness also is housed, and rope winding jib 6 comprises presses rope roller 12, lever 13 and extension spring 14, presses rope roller 12 to be arranged on reel 3 initiatively or from the below of movable reel 4; Its two ends are connected with the middle part of two levers 13 respectively; One end of lever 13 is fixed on the frame 5, and the other end of lever 13 is connected with the bottom of extension spring 14, and the upper end of extension spring 14 is fixed on the frame 5.Rope winding jib 6 adopts lever principle; In advance that rope processing device is required precompressed compression is stored in the extension spring 14, and the predetermincd tension of extension spring 14, is being pressed under rope roller 12 pressure in pressing on the rope roller 12 through lever 13 amplifications; Steel rope twines along active reel 3 or from the drum rope groove of movable reel 4 11; Do not applying under the pressure external force situation, steel rope can not be jumped out from grooving, and this has just played the effect of regular row's rope.From movable reel 4 measure speed gears 7 of the usefulness that tests the speed is installed, measure speed gears 7 joins with measurement mechanism 8, and measurement mechanism 8 is connected with controller through Hall element.Measure speed gears 7 mainly is for measurement mechanism 8 provides pulse, and according to number of pulses, counting machine can be measured the angle of reel rotation, handles through series of computation, just can on telltale, directly show folding and unfolding rope length and speed.
This winding plant initiatively reel 3 with from the steel rope of movable reel 4 around to identical, and the wiring reference position is the same, but initial wiring asynchronism(-nization), when active reel 3 when full, just begun to twine from movable reel 4.Like this when initiatively reel 3 is put rope,, thereby realize the pressure folding and unfolding of steel rope from movable reel 4 wiring just in time.

Claims (8)

1. double-drum synchronous hoister comprises initiatively reel (3), from movable reel (4) and frame (5), it is characterized in that, and reel (3) and be arranged on the frame (5) initiatively from movable reel (4) horizontal parallel, and active reel (3) is connected with actuating unit;
Above-mentioned active reel (3) is respectively arranged with identical driving gear of the number of teeth (9) and driven gear (10) with same end from movable reel (4), and above-mentioned driving gear (9) and driven gear (10) engagement connect;
Above-mentioned active reel (3) is with identical from the diameter of movable reel (4); Steel rope active reel (3) with from movable reel (4) around to identical; And the wiring reference position is the same, but initial wiring asynchronism(-nization): when active reel (3) when full, just begun to twine from movable reel (4).
2. double-drum synchronous hoister according to claim 1; It is characterized in that; Actuating unit comprises HM Hydraulic Motor (1) and planetary reducer (2); The power intake of the clutch end of HM Hydraulic Motor (1) and planetary reducer (2) joins, and the takeoff output termination of planetary reducer (2) is reel (3) initiatively.
3. double-drum synchronous hoister according to claim 1 is characterized in that, frame (5) is the rectangular box open frame.
4. double-drum synchronous hoister according to claim 1 is characterized in that, initiatively offers well-regulated drum rope groove (11) on the reel (3), and drum rope groove (11) is used rule row rope with the rope winding jib (6) that is arranged on the frame (5).
5. double-drum synchronous hoister according to claim 4; It is characterized in that rope winding jib (6) comprises presses rope roller (12), lever (13) and extension spring (14), presses rope roller (12) to be arranged on the initiatively below of reel (3); Its two ends are connected with the middle part of two levers (13) respectively; One end of lever (13) is fixed on the frame (5), and the other end of lever (13) is connected with the bottom of extension spring (14), and the upper end of extension spring (14) is fixed on the frame (5).
6. double-drum synchronous hoister according to claim 1 is characterized in that, offers well-regulated drum rope groove (11) from movable reel (4), and drum rope groove (11) is used rule row rope with the rope winding jib (6) that is arranged on the frame (5).
7. double-drum synchronous hoister according to claim 6; It is characterized in that rope winding jib (6) comprises presses rope roller (12), lever (13) and extension spring (14), presses rope roller (12) to be arranged on from the below of movable reel (4); Its two ends are connected with the middle part of two levers (13) respectively; One end of lever (13) is fixed on the frame (5), and the other end of lever (13) is connected with the bottom of extension spring (14), and the upper end of extension spring (14) is fixed on the frame (5).
8. double-drum synchronous hoister according to claim 1 is characterized in that, from movable reel (4) measure speed gears (7) of the usefulness that tests the speed is installed, and measure speed gears (7) joins with measurement mechanism (8), and measurement mechanism (8) is connected with controller through Hall element.
CN 201010163348 2010-05-06 2010-05-06 Double-drum synchronous hoister Active CN101804948B (en)

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CN101804948B true CN101804948B (en) 2012-12-05

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Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336377B (en) * 2011-06-23 2013-09-04 上海大学 Single-bar follow-up storage type bidirectional speed/length measuring device for steel ropes for rollers
CN102887452B (en) * 2012-09-19 2015-11-25 河南卫华重型机械股份有限公司 A kind of lifting mechanism and use the crane for steelworks use of this lifting mechanism
CN102992220B (en) * 2012-12-14 2015-03-04 中联重科股份有限公司 Method, device and system for synchronous control of winches, and multi-winch single-hook type crane
CN102992213A (en) * 2012-12-20 2013-03-27 中联重科股份有限公司 Steel wire rope winding device and tower crane
CN103466486B (en) * 2013-09-29 2015-09-09 福建农林大学 Multi-groove variable-diameter dual-friction reel winch
CN104276520B (en) * 2014-09-23 2017-02-15 申锡机械有限公司 Multi-roller rope withdrawing and releasing device
CN106744408B (en) * 2016-12-21 2023-04-11 徐工集团工程机械股份有限公司 Double-stage hoisting rope winding device and rope winding method for mechanical industry
CN107161897A (en) * 2017-07-19 2017-09-15 无锡市沃森德机械科技有限公司 Free rope arranging mechanism for winch
CN111980633B (en) * 2020-08-31 2022-09-30 大庆高新区天祥科技有限公司 Safety protection device for oil field operation machine
CN112897340B (en) * 2021-01-13 2023-05-23 中铁十一局集团汉江重工有限公司 Crane multi-lifting hook synchronous control system and method based on hydraulic winch
CN114572877B (en) * 2022-03-11 2022-11-08 如皋市武源机械有限公司 Adjustable double-drum hoist

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3927867A (en) * 1973-08-25 1975-12-23 Kocks Gmbh Friedrich Double drum warping and mooring winch having self-tailing means drum biasing linkage
CN2073482U (en) * 1990-07-24 1991-03-20 石家庄铁道学院 Detector with microcomputer for fuel pump
CN201358148Y (en) * 2009-01-12 2009-12-09 文登市合力机械有限公司 Double-drum winch
CN201367726Y (en) * 2009-03-03 2009-12-23 侯秀峰 Lifter for high operation hanging basket
CN201686433U (en) * 2010-05-06 2010-12-29 侯庆国 Dual-drum synchronous hoist

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3927867A (en) * 1973-08-25 1975-12-23 Kocks Gmbh Friedrich Double drum warping and mooring winch having self-tailing means drum biasing linkage
CN2073482U (en) * 1990-07-24 1991-03-20 石家庄铁道学院 Detector with microcomputer for fuel pump
CN201358148Y (en) * 2009-01-12 2009-12-09 文登市合力机械有限公司 Double-drum winch
CN201367726Y (en) * 2009-03-03 2009-12-23 侯秀峰 Lifter for high operation hanging basket
CN201686433U (en) * 2010-05-06 2010-12-29 侯庆国 Dual-drum synchronous hoist

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