CN101804761A - Method for manufacturing embossed pattern on metal panel - Google Patents
Method for manufacturing embossed pattern on metal panel Download PDFInfo
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- CN101804761A CN101804761A CN201010109788A CN201010109788A CN101804761A CN 101804761 A CN101804761 A CN 101804761A CN 201010109788 A CN201010109788 A CN 201010109788A CN 201010109788 A CN201010109788 A CN 201010109788A CN 101804761 A CN101804761 A CN 101804761A
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- panel
- pattern
- space pattern
- base substrate
- embossed pattern
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Abstract
The invention relates to a method for manufacturing an embossed pattern on a metal panel, which comprises the following steps: 1, providing a metal panel base material; 2, preparing an embossed pattern blank on the metal panel; 3, fixing the embossed pattern blank on the panel base material; 4, plastering the connecting place of the edge of the embossed pattern blank body on the panel and a panel base plate, wherein the embossed pattern blank body and the panel base material form the panel with a stereo surface; and 5, making a pattern on the stereo surface of the panel by a water paste process so as to form the embossed pattern on the panel. A mould is used for pressing a sheet so as to form the embossed pattern blank; the embossed pattern blank and the panel base material form the panel with the stereo surface; and the water paste process is adopted to make the pattern on the stereo surface of the panel so as to form the embossed pattern on the panel. The manufacturing process is simple; the connection between the embossed pattern and the panel is firm; and the manufacturing method is suitable for both small scale production and large scale production and can effectively reduce production cost to a certain degree.
Description
Technical field
The present invention relates to a kind of panel method for making pattern, relate in particular to a kind of preparation method of embossed pattern on metal panel.
Background technology
Along with growth in the living standard, people's esthetic requirement, also more and more higher to the requirement of product, not only require the multiple functional, various of product, up-to-standard durable, and require the outward appearance fashion of product attractive in appearance.In order to improve the outward appearance of product, except the shape of product is improved, also can stamp various patterns on the surface of product, increase the sight of product.
The existing pattern of making at body surface mostly is plane pattern, and its visual effect and feel are neither as space pattern, and therefore, making space pattern on body surface becomes a kind of new trend.Existing space pattern preparation method usually adopts formed in mould method, however the mould structure complexity, and the manufacture craft difficulty is big, and price is high, particularly when producing be pilot, needs the special mould of making, and increases production cost greatly.
This shows that the method that space pattern is made in the existing mold moulding still has obvious defects, can't satisfy the user demand that some manufacturer's be pilots are produced fully, and demand urgently further being improved.Make the too high problem of space pattern cost in order to solve existing be pilot, relevant manufacturer there's no one who doesn't or isn't seeks solution painstakingly, but does not see always that for a long time suitable scheme is suggested, and this obviously is the problem that the anxious desire of relevant dealer solves.
Summary of the invention
The objective of the invention is to, a kind of preparation method of embossed pattern on metal panel is provided, this method manufacture craft is simple, is fit to small lot batch manufacture, can effectively reduce production cost to a certain extent.
For achieving the above object, the invention provides a kind of preparation method of embossed pattern on metal panel, it comprises:
Step 1, provide the metal decking base material;
Step 2, making cubic metal characters or patterns pattern base substrate;
Step 3, the space pattern base substrate is fixedly arranged on the panel base material;
Step 4, ash is criticized at the edge of being located at the space pattern base substrate on the panel and display panel substrate junction, the common formation of this space pattern base substrate and panel base material has the panel of three-dimensional surface;
Step 5, utilize water to paste technology pattern to be set, thereby on panel, form space pattern at the three-dimensional surface of panel.
Described step 2 comprises the steps:
Step 2.1, making mould;
Step 2.2, provide the metal body sheet material;
Step 2.3, use mould compacting sheet material form the space pattern base substrate;
Step 2.4, criticize ash or be coated with AB glue, form an even curface at the space pattern base substrate back side.
Described step 2.1 comprises: the mould base material is provided; The three-dimensional part of the space pattern of establishing according to desire is made the film; Adopt corrosion or radium to carve shape by the film to the mould base material and process, formation can suppress the mould of space pattern base substrate.
Described mould base material is made by copper coin, zine plate, corrosion resistant plate or iron plate.
Described step 2.3 comprises: the sheet material transposition is gone into to suppress the sheet material that formation has the space pattern base substrate in the mould, with cutting die spleen machine or punch press the space pattern base substrate is separated from sheet material then.
In the described step 2.3, employing hot pressing or the mode of colding pressing are suppressed sheet material and are formed the space pattern base substrate.
In the described step 3, adopt welding that this space pattern base substrate is located on the panel.Be welded as surfacing or spot welding in the described step 3.
Described step 5 comprises the steps:
Step 5.1, provide Decal with pattern;
Step 5.2, in panel surface spray adhesion promoter, and it is air-dry;
Step 5.3, water card paper is immersed a period of time in the water, the film with Decal separates with base stock then;
Step 5.4, the film that will be provided with pattern are attached on the precalculated position of the panel surface that is sprayed with adhesion promoter;
Step 5.5, film is separated from the space pattern billet surface.
Described step 4 also further comprises batch panel surface that ash is crossed spray end oil and PP water after batch ash.
Beneficial effect of the present invention: the preparation method of embossed pattern on metal panel of the present invention, it at first suppresses sheet material with mould, to form the space pattern base substrate, and with this space pattern base substrate and the common panel that forms of panel base material with three-dimensional surface, utilize water to paste technology then and pattern is set at the three-dimensional surface of panel, thereby form space pattern on panel, its manufacture craft is simple, and space pattern and panel are connected firmly; And this preparation method is applicable to small lot batch manufacture, also is fit to produce in enormous quantities, can effectively reduce production cost to a certain extent.
In order further to understand feature of the present invention and technology contents, see also following about detailed description of the present invention and accompanying drawing, yet accompanying drawing only provide with reference to and the explanation usefulness, be not to be used for the present invention is limited.
Description of drawings
Below in conjunction with accompanying drawing,, will make technical scheme of the present invention and other beneficial effect apparent by the specific embodiment of the present invention is described in detail.
In the accompanying drawing,
Fig. 1 is the flow chart of the preparation method of embossed pattern on metal panel of the present invention.
The specific embodiment
Technological means and the effect thereof taked for further setting forth the present invention are described in detail below in conjunction with the preferred embodiments of the present invention and accompanying drawing thereof.
As shown in Figure 1, the preparation method of embossed pattern on metal panel of the present invention, it comprises the steps:
Step 1, provide the metal decking base material.
Step 2, making cubic metal characters or patterns pattern base substrate.This step 2 further comprises: step 2.1, making mould; Step 2.2, provide the metal body sheet material; Step 2.3, use mould compacting sheet material form the space pattern base substrate; Step 2.4, criticize ash or be coated with AB glue, form an even curface at the space pattern base substrate back side.Wherein, described step 2.1 comprises again: the mould base material is provided, and this mould base material can be made by copper coin, zine plate, corrosion resistant plate or iron plate; The three-dimensional part of the space pattern of establishing according to desire is made the film; Adopt corrosion or radium to carve shape by the film to the mould base material and process, formation can suppress the mould of space pattern base substrate.Described step 2.3 comprises again: the sheet material transposition is gone into to suppress the sheet material that formation has the space pattern base substrate in the mould, with cutting die spleen machine or punch press the space pattern base substrate is separated from sheet material then, in this step 2.3, we can adopt hot pressing or the mode of colding pressing is suppressed sheet material and formed the space pattern base substrate.
Step 3, the space pattern base substrate is fixedly arranged on the panel base material.In this step 3, adopt welding that this space pattern base substrate is located on the panel.Describedly be welded as surfacing or spot welding.
Step 4, ash is criticized at the edge of being located at the space pattern base substrate on the panel and display panel substrate junction, the common formation of this space pattern base substrate and panel base material has the panel of three-dimensional surface.Since be located on the panel for the junction of space pattern base substrate exist smooth inadequately smooth, by this step ash is criticized in the junction after, the junction transitions smooth of space pattern base substrate and panel reaches the integrally formed three-dimensional surface effect of employing., can further include batch panel surface that ash is crossed spray end oil and PP water after batch ash in step 4, this end oil can be existing gloss oil, thereby makes follow-up pattern bonded more firm on the panel surface of being arranged on.
Step 5, utilize water to paste technology pattern to be set, thereby on panel, form space pattern at the three-dimensional surface of panel.
In the present embodiment, this step 5 specifically comprises: step 5.1, provide the Decal with pattern; This Decal comprises that a base stock and is attached to the film on the base stock; The preparation method of this film comprises gluing on base stock earlier, again in printing on the glue face or print the pattern of subscribing, promptly forms an ink lay, treat that ink lay has been done after, be coated with the upper surface orientation film again, coat solvent at last again.Step 5.2, in space pattern billet surface spray adhesion promoter, and it is air-dry; This promoting agent can be ABS gloss oil, PP gloss oil or PS gloss oil and open oil water mixture that the employing of promoting agent can be selected according to material require.Step 5.3, water card paper is immersed a period of time in the water, the film with Decal separates with base stock then.Step 5.4, the film that will be provided with pattern are attached on the precalculated position of the space pattern billet surface that is sprayed with adhesion promoter; Need aim at the relative position of film and billet surface when usually film being attached to the space pattern billet surface, this position alignment mode can be divided into to be done with wet right, do being exactly that film does not soak with the space pattern billet surface and directly aims at, wet to then being to aim at in film and the space pattern billet surface immersion water.Step 5.5, film is separated from the space pattern billet surface, promptly dry the space pattern base substrate that posts film, when cooling off this space pattern base substrate then film is separated from the space pattern base substrate to room temperature, the available gummed paper of this separation glues film, pattern on the film is stayed on the space pattern base substrate at this moment, thereby forms space pattern on panel.
In sum, the preparation method of embossed pattern on metal panel of the present invention, it at first suppresses sheet material with mould, to form the space pattern base substrate, and, utilize water to paste technology then and pattern is set, thereby on panel, form space pattern at the three-dimensional surface of panel with this space pattern base substrate and the common panel that forms of panel base material with three-dimensional surface, its manufacture craft is simple, and space pattern and panel are connected firmly; And this preparation method is applicable to small lot batch manufacture, also is fit to produce in enormous quantities, can effectively reduce production cost to a certain extent.
The above for the person of ordinary skill of the art, can make other various corresponding changes and distortion according to technical scheme of the present invention and technical conceive, and all these changes and distortion all should belong to the protection domain of claim of the present invention.
Claims (10)
1. the preparation method of an embossed pattern on metal panel is characterized in that, comprises the steps:
Step 1, provide the metal decking base material;
Step 2, making cubic metal characters or patterns pattern base substrate;
Step 3, the space pattern base substrate is fixedly arranged on the panel base material;
Step 4, ash is criticized at the edge of being located at the space pattern base substrate on the panel and display panel substrate junction, the common formation of this space pattern base substrate and panel base material has the panel of three-dimensional surface;
Step 5, utilize water to paste technology pattern to be set, thereby on panel, form space pattern at the three-dimensional surface of panel.
2. the preparation method of embossed pattern on metal panel as claimed in claim 1 is characterized in that, described step 2 comprises the steps:
Step 2.1, making mould;
Step 2.2, provide the metal body sheet material;
Step 2.3, use mould compacting sheet material form the space pattern base substrate;
Step 2.4, criticize ash or be coated with AB glue, form an even curface at the space pattern base substrate back side.
3. the preparation method of embossed pattern on metal panel as claimed in claim 2 is characterized in that, described step 2.1 comprises: the mould base material is provided; The three-dimensional part of the space pattern of establishing according to desire is made the film; Adopt corrosion or radium to carve shape by the film to the mould base material and process, formation can suppress the mould of space pattern base substrate.
4. the preparation method of embossed pattern on metal panel as claimed in claim 3 is characterized in that, described mould base material is made by copper coin, zine plate, corrosion resistant plate or iron plate.
5. the preparation method of embossed pattern on metal panel as claimed in claim 3, it is characterized in that, described step 2.3 comprises: the sheet material transposition is gone into to suppress the sheet material that formation has the space pattern base substrate in the mould, with cutting die spleen machine or punch press the space pattern base substrate is separated from sheet material then.
6. the preparation method of embossed pattern on metal panel as claimed in claim 5 is characterized in that, in the described step 2.3, employing hot pressing or the mode of colding pressing are suppressed sheet material and formed the space pattern base substrate.
7. the preparation method of embossed pattern on metal panel as claimed in claim 1 is characterized in that, in the described step 3, adopts welding that this space pattern base substrate is located on the panel.
8. the preparation method of embossed pattern on metal panel as claimed in claim 7 is characterized in that, is welded as surfacing or spot welding in the described step 3.
9. the preparation method of embossed pattern on metal panel as claimed in claim 1 is characterized in that, described step 5 comprises the steps:
Step 5.1, provide Decal with pattern;
Step 5.2, in panel surface spray adhesion promoter, and it is air-dry;
Step 5.3, water card paper is immersed a period of time in the water, the film with Decal separates with base stock then;
Step 5.4, the film that will be provided with pattern are attached on the precalculated position of the panel surface that is sprayed with adhesion promoter;
Step 5.5, film is separated from the space pattern billet surface.
10. the preparation method of embossed pattern on metal panel as claimed in claim 1 is characterized in that, described step 4 also further comprises batch panel surface that ash is crossed spray end oil and PP water after batch ash.
Priority Applications (1)
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CN201010109788A CN101804761A (en) | 2010-02-05 | 2010-02-05 | Method for manufacturing embossed pattern on metal panel |
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CN201010109788A CN101804761A (en) | 2010-02-05 | 2010-02-05 | Method for manufacturing embossed pattern on metal panel |
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CN201010109788A Pending CN101804761A (en) | 2010-02-05 | 2010-02-05 | Method for manufacturing embossed pattern on metal panel |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106142957A (en) * | 2015-03-31 | 2016-11-23 | 青岛海尔特种钢板研制开发有限公司 | Household electrical appliances 3D heterotype steel plate and preparation method thereof |
CN106274218A (en) * | 2016-11-08 | 2017-01-04 | 黄日清 | Noble metal thin slice relief painting, goods of furniture for display rather than for use, jewelry manufacture technique |
CN107554106A (en) * | 2017-08-09 | 2018-01-09 | 谭冠珩 | A kind of painting method applied to the model of an airplane |
CN114347323A (en) * | 2022-01-17 | 2022-04-15 | 佛山市森荣制辊有限公司 | Manufacturing process of multilayer composite hot-pressing template |
-
2010
- 2010-02-05 CN CN201010109788A patent/CN101804761A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106142957A (en) * | 2015-03-31 | 2016-11-23 | 青岛海尔特种钢板研制开发有限公司 | Household electrical appliances 3D heterotype steel plate and preparation method thereof |
CN106142957B (en) * | 2015-03-31 | 2019-06-14 | 青岛河钢复合新材料科技有限公司 | Household electrical appliances 3D heterotype steel plate and preparation method thereof |
CN106274218A (en) * | 2016-11-08 | 2017-01-04 | 黄日清 | Noble metal thin slice relief painting, goods of furniture for display rather than for use, jewelry manufacture technique |
CN107554106A (en) * | 2017-08-09 | 2018-01-09 | 谭冠珩 | A kind of painting method applied to the model of an airplane |
CN114347323A (en) * | 2022-01-17 | 2022-04-15 | 佛山市森荣制辊有限公司 | Manufacturing process of multilayer composite hot-pressing template |
CN114347323B (en) * | 2022-01-17 | 2023-12-08 | 广东宏河新材料科技有限公司 | Manufacturing process of multi-layer composite hot-pressing template |
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Application publication date: 20100818 |