CN101793337B - Plastic-steel spirally-wound three-way pipe and manufacturing method thereof - Google Patents
Plastic-steel spirally-wound three-way pipe and manufacturing method thereof Download PDFInfo
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- CN101793337B CN101793337B CN201010121676A CN201010121676A CN101793337B CN 101793337 B CN101793337 B CN 101793337B CN 201010121676 A CN201010121676 A CN 201010121676A CN 201010121676 A CN201010121676 A CN 201010121676A CN 101793337 B CN101793337 B CN 101793337B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 383
- 239000010959 steel Substances 0.000 title claims abstract description 383
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 229920003023 plastic Polymers 0.000 claims abstract description 155
- 239000004033 plastic Substances 0.000 claims abstract description 155
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000012360 testing method Methods 0.000 claims abstract description 7
- 238000004804 winding Methods 0.000 claims description 175
- 239000004568 cement Substances 0.000 claims description 139
- 239000011241 protective layer Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 2
- 238000004891 communication Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
- F16L9/147—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/08—Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe
- F16L41/082—Non-disconnectible joints, e.g. soldered, adhesive or caulked joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/16—Rigid pipes wound from sheets or strips, with or without reinforcement
- F16L9/165—Rigid pipes wound from sheets or strips, with or without reinforcement of metal
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The invention relates to a plastic-steel spirally-wound three-way pipe and a manufacturing method thereof. The three-way pipe comprises a main plastic-steel spirally-wound pipe, a branch pipe and a connecting part, wherein the plastic pipe end part of the branch pipe is connected with the side wall of the plastic pipe of the main pipe in a communication mode, the axis of the branch pipe is arranged in the transverse direction of the axis of the main pipe, the wound steel band of the branch pipe continue along the spiral, the wound steel band end part of the main pipe, which is truncated by the outer wall of the plastic pipe of the branch pipe, is attached to the outer wall of the plastic pipe of the branch pipe, one side of the connecting part is attached to outer wall of the plastic pipe of the branch pipe, one end is connected with the truncated wound steel band of the main pipe, the other end is connected with the wound steel band of the branch pipe along the vertical direction of the wound steel band, and the truncated wound steel band adjoining the wound steel band of the neighbor branch pipe is directly connected with the wound steel band of the neighbor branch pipe. The three-way pipe manufacturing method comprises the following steps: preparing materials, setting points, drawing lines, cutting, pre-treating, connecting the steel bands, connecting the plastics and conducting a water-closed test. The invention solves the structural and manufacturing problems of the steel-reinforced spirally-wound three-way pipe, enables the steel-reinforced spirally-wound three-way pipe structure to meet the operation intensity and rigidity requirements, and realizes the production manufacturing.
Description
Technical field
The present invention relates to a kind of steel and mould the entwining tube parts, also relate to this member manufacturing method, more particularly, relate to a kind of plastic-steel spirally-wound three-way pipe and production method thereof.
Background technique
Buried drain pipe and electric power, communication bury ground Cable protecting tube; Especially large diameter buried pipeline; Because tube wall need bear ground pressure, requires tube wall to have higher bearing capacity, tube wall must have big thickness; For guarantee tube wall satisfy the requirement bury the ground bearing capacity, simultaneously reduce pipe thickness, reduce the pipeline manufacture cost, the plastic-steel spiral winding pipe has appearred.Like the applying date is that the Chinese patent 200520112528.4 on July 4th, 2005 discloses a kind of plastic-steel winding structure tube.As shown in Figure 1; Tubing 1 constitutes the smooth fluid passage of sealing by inner layer tube wall 1a, and outer surface of tube wall is that the steel band of spiral surrounding strengthens solid straight rib structure 1b, through steel band strengthening rib 1b is set; When reducing pipe thickness; Improve the compressive strength and the pipe ring rigidity of tube wall greatly, improved the bearing capacity of body, thereby reduced the entwining tube manufacture cost.
In actual use; Requirement according to piping layout; Usually need the branching of pipes pipe be connected on the person in charge, need adopt the branch pipe tee connection structure in arm and person in charge joint, the special strengthening rib structure of entwining tube makes its three-port structure much complicated more than the three-port structure of common pipe.Because the stress that arm is bigger with being responsible for the joint existence is concentrated; It is the weak link in the branch pipe tee connection structure; This place's structure Cracking Failure in use at first occurs, therefore usually because stress is concentrated; How intensity and steel band requirement are strengthened, satisfied to arm and person in charge joint structure, become the important step that guarantees entwining tube pipe-line system reliably working.
Because the entwining tube three-port structure is complicated, the manufacturing process difficulty up to now, the branch pipe tee connection of entwining tube structure do not occur adopting as yet.
Summary of the invention
One of technical problem that the present invention will solve is, a kind of plastic-steel spirally-wound three-way pipe is provided, and solves the problem that existing technology lacks the entwining tube three-port structure.
Two of the technical problem that the present invention will solve is, a kind of plastic-steel spirally-wound three-way pipe production method is provided, and solves existing technology and can't make the problem of entwining tube threeway.
The present invention solves the technological scheme that one of its technical problem adopts: construct a kind of plastic-steel spirally-wound three-way pipe; Being included in the plastic-steel that plastic cement pipe outer wall is provided with the spiral winding steel twine to be responsible for and plastic-steel winding arm; It is characterized in that; The plastic cement tube end of said arm passes through connection mutually with the said person in charge's plastic cement pipe sidewall, and said tube's axis is positioned at the horizontal direction of said person in charge's axis;
The spiral winding steel of said arm is continuous along helix;
Paste with said arm plastic cement pipe outer wall mutually said person in charge's winding steel end by said arm plastic cement pipe outer wall blocks;
Comprise link, the winding steel that said link one side is pasted with said arm plastic cement pipe outer wall mutually, first end connects the intercepted winding steel of the said person in charge, second end connects adjacent said arm along the vertical direction of the intercepted winding steel of the said person in charge;
Directly be connected with the said intercepted winding steel said arm winding steel adjacent of the winding steel adjacency of adjacent said arm with this.
In plastic-steel spirally-wound three-way pipe of the present invention; Comprise that annular connects steel band, the interior ring of said annular connection steel band side is connected with the intercepted winding steel of the said person in charge with the subsides mutually of said arm plastic cement pipe outer wall, downside, upside is connected with said second end of said link
In plastic-steel spirally-wound three-way pipe of the present invention, said annular connects the steel band downside and is connected with the upside of the adjacent said person in charge's continuous winding steel.
In plastic-steel spirally-wound three-way pipe of the present invention; Comprise many auxiliary steel bands that connect; Every said auxiliary connection steel band is inboard to be pasted with said arm plastic cement pipe outer wall mutually, two ends are connected with the adjacently situated surfaces of adjacent two said links respectively or two ends are connected with the adjacently situated surfaces of the said person in charge's two adjacent intercepted winding steels respectively, and said many auxiliaryly connect the Stress Transfer chains that steel bands constitute the horizontal direction of this said link of assisting the connection of connection steel band or said person in charge's winding steel in proper order.
In plastic-steel spirally-wound three-way pipe of the present invention, comprise attached to the lip-deep protective layer of said link.
In plastic-steel spirally-wound three-way pipe of the present invention, comprise attached to being connected the protective layer on the steel strip surface with said annular on the said link surface.
In plastic-steel spirally-wound three-way pipe of the present invention, comprise attached on the said link surface with the said auxiliary protective layer that is connected on the steel strip surface.
The present invention solves the technological scheme that two of its technical problem adopted: a kind of plastic-steel spirally-wound three-way pipe production method is provided; Plastic-steel spirally-wound three-way pipe is included in the plastic-steel winding person in charge and the plastic-steel winding arm that plastic cement pipe outer wall is provided with the spiral winding steel; It is characterized in that; The plastic cement tube end of said arm passes through connection mutually with the said person in charge's plastic cement pipe sidewall, and said tube's axis is positioned at the horizontal direction of said person in charge's axis;
The spiral winding steel of said arm is continuous along helix;
Paste with said arm plastic cement pipe outer wall mutually said person in charge's winding steel end by said arm plastic cement pipe outer wall blocks;
Comprise link, the winding steel that said link one side is pasted with said arm plastic cement pipe outer wall mutually, first end connects the intercepted winding steel of the said person in charge, second end connects adjacent said arm along the vertical direction of the intercepted winding steel of the said person in charge;
Directly be connected with the said intercepted winding steel said arm winding steel adjacent of the winding steel adjacency of adjacent said arm with this;
Said method comprises the steps:
S1, get the raw materials ready: the plastic-steel spirally-wound three-way pipe that preparing draws up makes requires the plastic-steel of specification to twine to be responsible for, plastic-steel twines arm and link material;
S2, look for point, setting-out, cutting:
Confirm that with the theoretical intersecting line of arm plastic cement pipe outer wall said two pipe outer walls pass through crossing peak and minimum point mutually according to being responsible for plastic cement pipe outer wall; Between said peak and said minimum point, get a little at interval; Confirm the coordinate of each point on coordinate on said person in charge's plastic cement pipe outer wall and said arm plastic cement pipe outer wall according to projection relation; Look for a little on said person in charge's plastic cement pipe outer wall and said arm plastic cement pipe outer wall according to determined coordinate, the smooth connection each point obtains being responsible for plastic cement pipe outer wall intersecting line and arm plastic cement pipe outer wall intersecting line; With the said each point on the intersecting line of said arm plastic cement pipe outer wall the said arm plastic cement pipe outer wall said person in charge in upper edge radially respectively the said person in charge's winding steel of translation expose the distance of a height of said person in charge's plastic cement pipe outer wall, the each point after the smooth connection translation obtains the winding steel intersecting line of said arm;
Mutually passing through intersection location with the person in charge with arm according to being responsible for length, is that basic point confirms to be responsible for the two ends port position respectively along being responsible for axial direction with said minimum point; According to a length of tube, be that basic point is confirmed arm flush end mouth position along a tube axis direction with said minimum point;
Theoretical intersection based on the both side surface of the said person in charge's winding steel and said arm plastic cement pipe outer wall intersection; Confirm that respectively said person in charge's winding steel is by the minimum point coordinate and the peak coordinate of said arm plastic cement pipe outer wall truncated position both side surface; On said person in charge's winding steel, looked for a little by the minimum point coordinate of truncated position both side surface and peak coordinate based on said person in charge's winding steel, and connect the intersection that obtains said person in charge's winding steel and said arm plastic cement pipe outer wall;
Cut said person in charge's plastic cement pipe and intercepted said person in charge's winding steel thereof respectively along said person in charge's plastic cement pipe outer wall intersecting line and said intersection; Cut said arm plastic cement pipe along said arm plastic cement pipe outer wall intersecting line; Winding steel intersecting line and the said arm winding steel of said arm radial cuts along said arm; Remove the intercepted said arm winding steel in two ends, cutting is responsible for and arm flush end mouth;
With after said person in charge's plastic cement pipe outer wall intersecting line matches, corresponding respectively intercepting connects the link of said intercepted person in charge's winding steel and adjacent said arm winding steel with said arm plastic cement pipe outer wall intersecting line;
S3, pretreatment: the connection part of said link end, said person in charge's winding steel are connected preceding pretreatment by the connection part of end, truncated position and this end with the corresponding connection part of the said arm winding steel that closes on;
S4, steel band connect: said link is connected with the said said arm winding steel that closes on the intercepted end of said person in charge's winding steel respectively;
S5, plastic cement connect: carrying out continuously to said arm plastic cement pipe outer wall intersecting line and said person in charge's plastic cement pipe outer wall intersecting line junction, airtight plastic cement is connected;
S6, closed-water test: the said plastic-steel spirally-wound three-way pipe to accomplishing the plastic cement connection carries out closed-water test.
In plastic-steel spirally-wound three-way pipe production method of the present invention; Said plastic-steel spirally-wound three-way pipe comprises that annular connects steel band, and the interior ring of said annular connection steel band side is connected with the intercepted winding steel of the said person in charge with the subsides mutually of said arm plastic cement pipe outer wall, downside, upside is connected with said second end of said link;
Said step S1 comprises that preparing band shape connects steel band;
After said step S2 was included in said arm plastic cement pipe outer wall intersecting line and said person in charge's plastic cement pipe outer wall intersecting line matches, the winding steel intersecting line of the said arm in edge was from the said banded splice sections that connects intercepting splicing annular connection steel band on the steel band;
Said step S3 comprises that the splice sections that said annular is connected the steel band splice sections connects preceding pretreatment;
Said step S4 comprises that connecting the steel band splice sections along the said annular of winding steel intersecting line splicing of said arm obtains the said annular steel band that connects; Ring side in the said annular connection steel band is pasted with said arm plastic cement pipe outer wall mutually; Connection should annular connect steel band downside and the intercepted winding steel of the said person in charge, connected this annular connection steel band upside and was connected the relative the other end of said arm winding steel one end with said link.
In plastic-steel spirally-wound three-way pipe production method of the present invention; Said plastic-steel spirally-wound three-way pipe comprises many auxiliary steel bands that connect; Every said auxiliary connection steel band is inboard to be pasted with said arm plastic cement pipe outer wall mutually, two ends are connected with the adjacently situated surfaces of adjacent two said links respectively or two ends are connected with the adjacently situated surfaces of the said person in charge's two adjacent intercepted winding steels respectively, and said many auxiliaryly connect the Stress Transfer chains that steel bands constitute the horizontal direction of this said link of assisting the connection of connection steel band or said person in charge's winding steel in proper order;
Said step S1 comprises that preparing band shape connects steel band;
Said step S4 comprises; The auxiliary connection steel band that connects this adjacently situated surfaces corresponding to the adjacently situated surfaces intercepting of adjacent two said links; Pretreatment is carried out on the auxiliary connection surface that connects steel band, said auxiliary connection steel band is connected with the adjacently situated surfaces of corresponding said link.
In plastic-steel spirally-wound three-way pipe production method of the present invention, after said step S4, comprise step SA: molten plastic covers the bare metallic surface of said link of sealing and said winding steel.
In plastic-steel spirally-wound three-way pipe production method of the present invention, after said step S4, comprise step SA: molten plastic covers the bare metallic surface of the said link of sealing, said annular connection steel band and said winding steel.
In plastic-steel spirally-wound three-way pipe production method of the present invention, after said step S4, comprise step SA: molten plastic covers the bare metallic surface of sealing said link, said auxiliary connection steel band and said winding steel.
The plastic-steel spirally-wound three-way pipe of embodiment of the present invention and production method thereof compare with existing technology, and its beneficial effect is:
1. through link rationally being set in arm and person in charge joint; The entwining tube steel band of being responsible for intercepted entwining tube steel band and arm is coupled together; Having strengthened the structural weak link of plastic-steel spirally-wound three-way pipe---arm and the strength and stiffness of being responsible for the joint make the plastic-steel spirally-wound three-way pipe structure satisfy the strength and stiffness requirement of using;
2. solved the production problem of plastic-steel spirally-wound three-way pipe,, can produce the plastic-steel spirally-wound three-way pipe that satisfies working strength and rigidity requirement according to plastic-steel spirally-wound three-way pipe production method of the present invention.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further, in the accompanying drawing:
Fig. 1 is the structural perspective of existing plastic-steel spirally-wound pipe.
Fig. 2 is a kind of embodiment's of a plastic-steel spirally-wound three-way pipe of the present invention stereogram.
Fig. 3 is an I portion enlarged view among Fig. 2.
Fig. 4 is the manifold configuration plan view in the plastic-steel spirally-wound three-way pipe of the present invention.
Fig. 5 confirms plastic-steel spirally-wound three-way pipe sample point coordinates figure in the plastic-steel spirally-wound three-way pipe production method of the present invention.
Embodiment
Plastic-steel spirally-wound three-way pipe embodiment one
Like Fig. 2, shown in Figure 3, plastic-steel spirally-wound three-way pipe 2 of the present invention comprises that plastic-steel twines the person in charge 21, plastic-steel twines arm 23, annular connection steel band 22a and link 22c.
Plastic-steel twines the person in charge's 21 outer walls at its plastic cement pipe 21a and is provided with spiral winding steel 21b; Plastic-steel twines arm 23 and is provided with spiral winding steel 23b at the outer wall of its plastic cement pipe 23a; Connection is passed through mutually with the sidewall of the person in charge 21 plastic cement pipe 21a in the end of the plastic cement pipe 23a of arm 23; The horizontal direction that the axis of arm 23 is positioned at the person in charge 21 axis (is somebody's turn to do the horizontal direction that " horizontal direction " is meant the person in charge 21 axial direction; The axis of arm 23 can be responsible for 21 axes intersect, also can be non-intersect, the axis of arm 23 can be responsible for 21 axis normal, also can out of plumb).
The spiral winding steel 23b of arm 23 is continuous along its helix.
Paste with the outer wall of arm plastic cement pipe 23a mutually the end of the person in charge's winding steel 21b that is blocked by the outer wall of arm plastic cement pipe 23a.
The interior ring side that annular connects steel band 22a is connected with the person in charge 21 intercepted winding steel 21b with outer wall subsides mutually, the downside of arm plastic cement pipe 23a, upside is connected with the end of link 22c.
The upside that the side of link 22c is pasted with arm plastic cement pipe 23a outer wall mutually, an end connects annular connection steel band 22a, the other end connect adjacent arm 23 along the vertical direction of being responsible for 21 intercepted winding steel 21b winding steel 23b.In the present embodiment, link 22c corresponds respectively to and is responsible for 21 intercepted winding steel 21b layouts.In other embodiments, link 22c can separation but is not corresponded to and be responsible for 21 intercepted winding steel 21b and arrange, also can realize the object of the invention.
When intercepted person in charge's winding steel 21b and adjacent arm winding steel 23b in abutting connection with the time, the arm winding steel 23b that this intercepted person in charge's winding steel 21b is adjacent with this directly is connected.
In the present embodiment; The end that arm winding steel 23b is cut adopts connecting plate 22b to be connected steel band 22a connection with annular; The size of connecting plate 22b annular connect steel band 22a be connected with the person in charge 21 intercepted winding steel 21b finish after; End according to arm winding steel 23b is cut is confirmed with the annular actual distance that is connected steel band 22a, makes things convenient for processing and fabricating.In other embodiments; Can accurately locate according to the concrete person in charge 21, arm 23 and the annular relative dimensions that is connected steel band 22a connection; Accurately cut the end that arm winding steel 23b is cut, the direct and annular steel band 22a that is connected in the end that arm winding steel 23b is cut connects.In other embodiments, the end of adopting arm winding steel 23b to be cut is not connected the structure that steel band 22a connects with annular, can realize the object of the invention yet.
In the present embodiment; Annular connects steel band 22a and the structure that adopts connecting plate 22d to connect that is connected of being responsible for 21 intercepted winding steel 21b; Be about to be responsible for the many intercepting parts in 21 intercepted winding steel 21b ends; Correspond respectively to and be responsible for the size that connecting plate 22d is confirmed in 21 intercepted winding steel 21b ends; Guarantee that connecting plate 22d one side pastes (replacing being responsible for 21 intercepted winding steel 21b ends pastes with the plastic cement pipe 23a outer wall of arm 23 mutually), a side mutually and be connected steel band 22a downside with annular and dock connection, a side and be connected with the butt-end of the person in charge 21 intercepted winding steel 21b or overlap connection with the plastic cement pipe 23a outer wall of arm 23; This structure adopts connecting plate 22d as transition, can guarantee that connecting plate 22d is connected steel band 22a downside with annular and well docks connection.In other embodiments; Being responsible for 21 intercepted winding steel 21b ends pastes with the plastic cement pipe 23a outer wall of arm 23 mutually; The arcuate surface of side contacts, winding steel 21b is welded to connect with the filling of welding material with the annular gap that is connected steel band 22a downside on annular connection steel band 22a downside and the person in charge's 21 intercepted winding steel 21b front ends, also can realize the object of the invention.
Plastic-steel spirally-wound three-way pipe embodiment two
Plastic-steel spirally-wound three-way pipe 2 of the present invention comprises that plastic-steel twines the person in charge 21, plastic-steel twines arm 23 and link 22c.
Plastic-steel twines the person in charge's 21 outer walls at its plastic cement pipe 21a and is provided with spiral winding steel 21b; Plastic-steel twines arm 23 and is provided with spiral winding steel 23b at the outer wall of its plastic cement pipe 23a; Connection is passed through mutually with the sidewall of the person in charge 21 plastic cement pipe 21a in the end of the plastic cement pipe 23a of arm 23, and the axis of arm 23 is positioned at the horizontal direction of the person in charge 21 axis.
The spiral winding steel 23b of arm 23 is continuous along its helix.
Paste with the outer wall of arm plastic cement pipe 23a mutually the end of the person in charge's winding steel 21b that is blocked by the outer wall of arm plastic cement pipe 23a.
Link one side is pasted with the outer wall of arm plastic cement pipe 23a mutually, an end is corresponding be responsible for intercepted winding steel butt joint or overlap joint is connected, the other end connects adjacent arm winding steel 23b along the vertical direction of being responsible for intercepted winding steel 21b.
When intercepted person in charge's winding steel 21b and adjacent arm winding steel 23b in abutting connection with the time, the arm winding steel 23b that this intercepted person in charge's winding steel 21b is adjacent with this directly is connected.
The end that arm winding steel 23b is cut can be connected, also can not connect with person in charge's winding steel 21b that it intersects, all can realize the object of the invention.
Plastic-steel spirally-wound three-way pipe embodiment three
Present embodiment and embodiment two are basic identical; Difference is: many auxiliary steel bands that connect are set, and every auxiliary connects that steel band inboardly pastes with the outer wall of arm plastic cement pipe 23a mutually, two ends are connected with the adjacently situated surfaces (being adjacent two link 22c two opposite surfaces or immediate two side surfaces) of adjacent two link 22c respectively or two ends are connected with the adjacently situated surfaces of the adjacent person in charge two intercepted winding steel 21b respectively.
Many Stress Transfer chains of assisting the connection steel band to constitute the link 22c horizontal direction of this auxiliary connection steel band connection in proper order maybe are somebody's turn to do the Stress Transfer chain of assisting the person in charge's winding steel 21b horizontal direction that connects the steel band connection.
Many the auxiliary steel bands that connect can not seal along the ring seal of arm plastic cement pipe 23a outer wall yet, all can realize the object of the invention.
In the foregoing description, " connection " between the structure can be adopted to include but not limited to weld or Placement that bonding etc. is fit to.
In the foregoing description, link 22c can adopt platy structure, also can adopt block structure.
In the foregoing description,, annular surperficial at link connects steel strip surface, the auxiliary steel strip surface that connects is provided with protective layer, like paints and lacquers protection layer or plastic cement protective layer etc., connects steel band, the auxiliary anti-corrosion capacity that connects steel band with raising link, annular.Protective layer can cover or local link, annular connection steel band, the auxiliary bare metallic surface that connects steel band of covering fully.
Make the method for plastic-steel spirally-wound three-way pipe of the present invention, comprise the steps:
Material preparation step: the plastic-steel spirally-wound three-way pipe that promptly preparing draws up makes requires the plastic-steel of specification to twine the person in charge, plastic-steel winding arm and link material.
Look for point, setting-out, cutting step:
Like Fig. 3,4, shown in 5; According to the theoretical intersecting line of being responsible for plastic cement pipe outer wall and arm plastic cement pipe outer wall (on person in charge's plastic cement pipe outer wall, be 211, on arm plastic cement pipe outer wall, be 231); Confirm that two pipe outer walls pass through crossing peak (like the point of the H among Fig. 5) and minimum point (like the point of the B among Fig. 5) mutually; Between peak and minimum point, get a little at interval; Confirm that according to projection relation each point is responsible for coordinate and the coordinate on the arm plastic cement pipe 23a outer wall on the plastic cement 21a outer wall; Look for a little on person in charge's plastic cement pipe 21a outer wall and arm plastic cement pipe 23a outer wall according to determined coordinate, the smooth connection each point obtains being responsible for plastic cement pipe outer wall intersecting line 211 and arm plastic cement pipe outer wall intersecting line 231.
As shown in Figure 4; With the each point on the intersecting line 231 of arm plastic cement pipe 23a outer wall be responsible in arm plastic cement pipe 23a outer wall upper edge radially respectively translation be responsible for the distance that winding steel 21b exposes a height being responsible for plastic cement pipe 21a outer wall, the each point after the smooth connection translation obtains the winding steel intersecting line 221 of arm.
Mutually passing through intersection location with the person in charge with arm according to being responsible for length, is that basic point confirms to be responsible for the two ends port position respectively along being responsible for axial direction with the minimum point.According to a length of tube, be that basic point is confirmed arm flush end mouth position along a tube axis direction with the minimum point.
Theoretical intersection according to the both side surface of being responsible for winding steel 21b and arm plastic cement pipe 23a outer wall intersection; Confirm to be responsible for winding steel 21b is cut place's both side surface by arm plastic cement pipe 23a outer wall minimum point coordinate and peak coordinate respectively; On person in charge's winding steel 21b, looked for a little by section minimum point coordinate of place's both side surface and peak coordinate according to being responsible for winding steel 21b, and connect the intersection that obtains being responsible for winding steel 21b and arm plastic cement pipe 23a outer wall.
Cut person in charge plastic cement pipe 21a and intercepted person in charge's winding steel 21b thereof along being responsible for plastic cement pipe outer wall intersecting line 211 respectively with intersection; Along arm plastic cement pipe outer wall intersecting line 231 cutting arm plastic cement pipe 23a; Winding steel intersecting line 221 and arm radial cuts arm winding steel 23b along arm; Remove two ends by the arm winding steel that cuts, cutting is responsible for and arm flush end mouth.
With arm plastic cement pipe outer wall intersecting line 231 be responsible for plastic cement pipe outer wall intersecting line 211 and match after, corresponding respectively intercepting connects the link 22c of intercepted person in charge's winding steel 21b and adjacent arm winding steel 23b.
Pre-treatment step: connection part, person in charge's winding steel 21b to link 22c end are connected preceding pretreatment by the connection part of end, truncated position and this end with the corresponding connection part of arm winding steel 23b; Comprise that the polishing burr makes connection part smooth; When connection part matcoveredn (paint or plastic layer etc.); Remove protective layer, expose 5～10 millimeters of metal width, so that connect.
The steel band Connection Step: with link 22c respectively be responsible for the intercepted end of winding steel 21b and be connected with corresponding arm winding steel 23b, steel band connects common employing and is welded to connect, and also can adopt mode such as bonding to connect.Connection can be direct connection, directly is connected with the intercepted end of person in charge winding steel 21b like link 22c; Also can be indirect connection, be connected annular the connection on the steel band 22a, connect steel band 22a through annular again and be connected with the intercepted end of person in charge winding steel 21b like link 22c.
Plastic cement connects: to arm plastic cement pipe outer wall intersecting line 231 be responsible for plastic cement pipe outer wall intersecting line 211 junctions and carry out continuously that airtight plastic cement is connected, can carry out the melting welding connection through extruding the welding rod material.
Closed-water test: the plastic-steel spirally-wound three-way pipe to accomplishing the plastic cement connection carries out closed-water test, guarantees not have and reveals, and if any leakage, repairs.
In the said method, after the steel band Connection Step, can comprise the protection step: the bare metallic surface of molten plastic covering seal connector 22c and winding steel 21b, 23b.
When the plastic-steel spirally-wound three-way pipe structure of making has annular connection steel band, in the said method, in material preparation step, comprise and prepare the banded steel band that connects; In looking for point, setting-out, cutting step, be included in arm plastic cement pipe outer wall intersecting line 231 and be responsible for plastic cement pipe outer wall intersecting line 211 match after, connect the splice sections that intercepting splicing annular on the steel band connects steel band 22a along the winding steel intersecting line 221 of arm from band shape; Comprise that in pre-treatment step the splice sections to annular connection steel band splice sections connects preceding pretreatment; Comprise that in the steel band Connection Step connecting the steel band splice sections along the winding steel intersecting line splicing annular of arm obtains annular connection steel band 22q; Annular is connected in the steel band 22a ring side pastes with arm plastic cement pipe 23a outer wall mutually; Connection should annular connect steel band 22a downside and be responsible for intercepted winding steel 21b, connects this annular and connects the steel band 22a upside and the relative the other end of link 22c connecting branch winding steel 23b one end.After the steel band Connection Step, can also comprise the protection step: molten plastic covers the bare metallic surface of seal connector 22c, annular connection steel band 22a and winding steel 21b, 23b.
When the plastic-steel spirally-wound three-way pipe structure of making has auxiliaryly when connecting steel band, in the said method, in material preparation step, comprise and prepare the banded steel band that connects; The auxiliary connection steel band that in the steel band Connection Step, connects this adjacently situated surfaces corresponding to the adjacently situated surfaces intercepting of adjacent two links; Pretreatment is carried out on the auxiliary connection surface that connects steel band, the auxiliary steel band that connects is connected with the adjacently situated surfaces of corresponding link 22c.After the steel band Connection Step, can also comprise the protection step: molten plastic covers the bare metallic surface of seal connector 22c, auxiliary connection steel band and winding steel 21b, 23b.
Claims (13)
1. plastic-steel spirally-wound three-way pipe; Being included in the plastic-steel that plastic cement pipe outer wall is provided with the spiral winding steel twine to be responsible for and plastic-steel winding arm; It is characterized in that; The plastic cement tube end of said arm passes through connection mutually with the said person in charge's plastic cement pipe sidewall, and said tube's axis is positioned at the horizontal direction of said person in charge's axis;
The spiral winding steel of said arm is continuous along helix;
Paste with said arm plastic cement pipe outer wall mutually said person in charge's winding steel end by said arm plastic cement pipe outer wall blocks;
Comprise link, the winding steel that said link one side is pasted with said arm plastic cement pipe outer wall mutually, first end connects the intercepted winding steel of the said person in charge, second end connects adjacent said arm along the vertical direction of the intercepted winding steel of the said person in charge;
Directly be connected with the said intercepted winding steel said arm winding steel adjacent of the winding steel adjacency of adjacent said arm with this.
2. plastic-steel spirally-wound three-way pipe as claimed in claim 1; It is characterized in that; Comprise that annular connects steel band, the interior ring of said annular connection steel band side is connected with the intercepted winding steel of the said person in charge with the subsides mutually of said arm plastic cement pipe outer wall, downside, upside is connected with said second end of said link.
3. plastic-steel spirally-wound three-way pipe as claimed in claim 2 is characterized in that, said annular connects the steel band downside and is connected with the upside of the adjacent said person in charge's continuous winding steel.
4. plastic-steel spirally-wound three-way pipe as claimed in claim 1; It is characterized in that; Comprise many auxiliary steel bands that connect; Every said auxiliary connection steel band is inboard to be pasted with said arm plastic cement pipe outer wall mutually, two ends are connected with the adjacently situated surfaces of adjacent two said links respectively or two ends are connected with the adjacently situated surfaces of the said person in charge's two adjacent intercepted winding steels respectively, and said many auxiliaryly connect the Stress Transfer chains that steel bands constitute the horizontal direction of this said link of assisting the connection of connection steel band or said person in charge's winding steel in proper order.
5. plastic-steel spirally-wound three-way pipe as claimed in claim 1 is characterized in that, comprises attached to the lip-deep protective layer of said link.
6. like claim 2 or 3 described plastic-steel spirally-wound three-way pipes, it is characterized in that, comprise attached to being connected the protective layer on the steel strip surface with said annular on the said link surface.
7. plastic-steel spirally-wound three-way pipe as claimed in claim 4 is characterized in that, comprise attached on the said link surface with the said auxiliary protective layer that is connected on the steel strip surface.
8. plastic-steel spirally-wound three-way pipe production method; Plastic-steel spirally-wound three-way pipe is included in the plastic-steel winding person in charge and the plastic-steel winding arm that plastic cement pipe outer wall is provided with the spiral winding steel; It is characterized in that; The plastic cement tube end of said arm passes through connection mutually with the said person in charge's plastic cement pipe sidewall, and said tube's axis is positioned at the horizontal direction of said person in charge's axis;
The spiral winding steel of said arm is continuous along helix;
Paste with said arm plastic cement pipe outer wall mutually said person in charge's winding steel end by said arm plastic cement pipe outer wall blocks;
Comprise link, the winding steel that said link one side is pasted with said arm plastic cement pipe outer wall mutually, first end connects the intercepted winding steel of the said person in charge, second end connects adjacent said arm along the vertical direction of the intercepted winding steel of the said person in charge;
Directly be connected with the said intercepted winding steel said arm winding steel adjacent of the winding steel adjacency of adjacent said arm with this;
Said method comprises the steps:
S1, get the raw materials ready: the plastic-steel spirally-wound three-way pipe that preparing draws up makes requires the plastic-steel of specification to twine to be responsible for, plastic-steel twines arm and link material;
S2, look for point, setting-out, cutting:
Confirm that with the theoretical intersecting line of arm plastic cement pipe outer wall said two pipe outer walls pass through crossing peak and minimum point mutually according to being responsible for plastic cement pipe outer wall; Between said peak and said minimum point, get a little at interval; Confirm the coordinate of each point on coordinate on said person in charge's plastic cement pipe outer wall and said arm plastic cement pipe outer wall according to projection relation; Look for a little on said person in charge's plastic cement pipe outer wall and said arm plastic cement pipe outer wall according to determined coordinate, the smooth connection each point obtains being responsible for plastic cement pipe outer wall intersecting line and arm plastic cement pipe outer wall intersecting line; With the said each point on the intersecting line of said arm plastic cement pipe outer wall the said arm plastic cement pipe outer wall said person in charge in upper edge radially respectively the said person in charge's winding steel of translation expose the distance of a height of said person in charge's plastic cement pipe outer wall, the each point after the smooth connection translation obtains the winding steel intersecting line of said arm;
Mutually passing through intersection location with the person in charge with arm according to being responsible for length, is that basic point confirms to be responsible for the two ends port position respectively along being responsible for axial direction with said minimum point; According to a length of tube, be that basic point is confirmed arm flush end mouth position along a tube axis direction with said minimum point;
Theoretical intersection based on the both side surface of the said person in charge's winding steel and said arm plastic cement pipe outer wall intersection; Confirm that respectively said person in charge's winding steel is by the minimum point coordinate and the peak coordinate of said arm plastic cement pipe outer wall truncated position both side surface; On said person in charge's winding steel, looked for a little by the minimum point coordinate of truncated position both side surface and peak coordinate based on said person in charge's winding steel, and connect the intersection that obtains said person in charge's winding steel and said arm plastic cement pipe outer wall;
Cut said person in charge's plastic cement pipe and intercepted said person in charge's winding steel thereof respectively along said person in charge's plastic cement pipe outer wall intersecting line and said intersection; Cut said arm plastic cement pipe along said arm plastic cement pipe outer wall intersecting line; Winding steel intersecting line and the said arm winding steel of said arm radial cuts along said arm; Remove the intercepted said arm winding steel in two ends, cutting is responsible for and arm flush end mouth;
With after said person in charge's plastic cement pipe outer wall intersecting line matches, corresponding respectively intercepting connects the link of said intercepted person in charge's winding steel and adjacent said arm winding steel with said arm plastic cement pipe outer wall intersecting line;
S3, pretreatment: the connection part of said link end, said person in charge's winding steel are connected preceding pretreatment by the connection part of end, truncated position and this end with the corresponding connection part of the said arm winding steel that closes on;
S4, steel band connect: said link is connected with the said said arm winding steel that closes on the intercepted end of said person in charge's winding steel respectively;
S5, plastic cement connect: carrying out continuously to said arm plastic cement pipe outer wall intersecting line and said person in charge's plastic cement pipe outer wall intersecting line junction, airtight plastic cement is connected;
S6, closed-water test: the said plastic-steel spirally-wound three-way pipe to accomplishing the plastic cement connection carries out closed-water test.
9. plastic-steel spirally-wound three-way pipe production method as claimed in claim 8; It is characterized in that; Said plastic-steel spirally-wound three-way pipe comprises that annular connects steel band, and the interior ring of said annular connection steel band side is connected with the intercepted winding steel of the said person in charge with the subsides mutually of said arm plastic cement pipe outer wall, downside, upside is connected with said second end of said link;
Said step S1 comprises that preparing band shape connects steel band;
After said step S2 was included in said arm plastic cement pipe outer wall intersecting line and said person in charge's plastic cement pipe outer wall intersecting line matches, the winding steel intersecting line of the said arm in edge was from the said banded splice sections that connects intercepting splicing annular connection steel band on the steel band;
Said step S3 comprises that the splice sections that said annular is connected the steel band splice sections connects preceding pretreatment;
Said step S4 comprises that connecting the steel band splice sections along the said annular of winding steel intersecting line splicing of said arm obtains the said annular steel band that connects; Ring side in the said annular connection steel band is pasted with said arm plastic cement pipe outer wall mutually; Connection should annular connect steel band downside and the intercepted winding steel of the said person in charge, connected this annular connection steel band upside and was connected the relative the other end of said arm winding steel one end with said link.
10. plastic-steel spirally-wound three-way pipe production method as claimed in claim 8; It is characterized in that; Said plastic-steel spirally-wound three-way pipe comprises many auxiliary steel bands that connect; Every said auxiliary connection steel band is inboard to be pasted with said arm plastic cement pipe outer wall mutually, two ends are connected with the adjacently situated surfaces of adjacent two said links respectively or two ends are connected with the adjacently situated surfaces of the said person in charge's two adjacent intercepted winding steels respectively, and said many auxiliaryly connect the Stress Transfer chains that steel bands constitute the horizontal direction of this said link of assisting the connection of connection steel band or said person in charge's winding steel in proper order;
Said step S1 comprises that preparing band shape connects steel band;
Said step S4 comprises; The auxiliary connection steel band that connects this adjacently situated surfaces corresponding to the adjacently situated surfaces intercepting of adjacent two said links; Pretreatment is carried out on the auxiliary connection surface that connects steel band, said auxiliary connection steel band is connected with the adjacently situated surfaces of corresponding said link.
11. plastic-steel spirally-wound three-way pipe production method as claimed in claim 8 is characterized in that, after said step S4, comprises step SA: molten plastic covers the bare metallic surface of said link of sealing and said winding steel.
12. plastic-steel spirally-wound three-way pipe production method as claimed in claim 9 is characterized in that, after said step S4, comprises step SA: molten plastic covers the bare metallic surface of the said link of sealing, said annular connection steel band and said winding steel.
13. plastic-steel spirally-wound three-way pipe production method as claimed in claim 10 is characterized in that, after said step S4, comprises step SA: molten plastic covers the bare metallic surface of sealing said link, said auxiliary connection steel band and said winding steel.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010121676A CN101793337B (en) | 2010-03-10 | 2010-03-10 | Plastic-steel spirally-wound three-way pipe and manufacturing method thereof |
| PCT/CN2011/071664 WO2011110093A1 (en) | 2010-03-10 | 2011-03-10 | Plastic-steel wound pipe tee coupling and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010121676A CN101793337B (en) | 2010-03-10 | 2010-03-10 | Plastic-steel spirally-wound three-way pipe and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101793337A CN101793337A (en) | 2010-08-04 |
| CN101793337B true CN101793337B (en) | 2012-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010121676A Active CN101793337B (en) | 2010-03-10 | 2010-03-10 | Plastic-steel spirally-wound three-way pipe and manufacturing method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101793337B (en) |
| WO (1) | WO2011110093A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005299897A (en) * | 2004-04-16 | 2005-10-27 | Kubota Ci Kk | Pipe with branch and its manufacturing method |
| CN100386553C (en) * | 2006-06-09 | 2008-05-07 | 王利群 | Stepped combined winding and socket fitting type structure wall pipe and machining method thereof |
| KR20080020780A (en) * | 2006-09-01 | 2008-03-06 | 동우 화인켐 주식회사 | Pressure sensitive adhesive composition and polarized plate using the same |
| CN101451633A (en) * | 2008-12-26 | 2009-06-10 | 上海清远管业科技有限公司 | Large diameter plastic winding tube with socket mouth and production method |
| CN201354915Y (en) * | 2008-12-29 | 2009-12-02 | 上海清远管业科技有限公司 | Plastic socket tee |
| CN201661805U (en) * | 2010-03-10 | 2010-12-01 | 华瀚科技有限公司 | Plastic steel winding pipe three-way valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101793337A (en) | 2010-08-04 |
| WO2011110093A1 (en) | 2011-09-15 |
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